Shop Fox M1054 - Manuals - manualsarea.com

Page 2 - MACHINE

-2- Model M1054 (Mfg. Since 4/10) Product Dimensions: Weight .................................................................................................................................. 705 lbs.Length/Width/Height ...................................................................................

Page 4 - Parts Breakdown

-4- Model M1054 (Mfg. Since 4/10) Parts Breakdown 122-2 122-1 122-3 122-4 122-5 122-6 328 327 326 325 324 323 322 321 320 319 318 316 317 314 315 308 309 310 311 312 313 307-1 307-2 307-3 307-4 307-6 307-5 307-7 307 306 305-1 305 305-2 305-3 305-4 305-7 305-6 305-5 304 303 302 301 300 222-1 222 223 ...

Page 6 - Parts List

-6- Model M1054 (Mfg. Since 4/10) Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 5 XM1054005 MODEL NUMBER LABEL 59-9 XM1054059-9 CUTTING FLUID HOSE 1/4"ID X 52" 6 XM1054006 MACHINE ID LABEL 59-10 XM1054059-10 CUTTING FLUID HOSE 1/4"ID X 12-1/2" 7 XM1054007 BLADE TENSION LAB...

Page 9 - BANDSAW

OWNER'S MANUAL MODEL M1048 10" X 18" METAL CUTTING BANDSAW Phone: (360) 734-3482 • Online Technical Support: [email protected] COPYRIGHT © JULY, 2006 BY WOODSTOCK INTERNATIONAL, INC. REVISED AUGUST, 2007 (TR) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WI...

Page 11 - Contents

SE TU P EL EC TR IC A L M A IN TE N A N CE SE RV IC E PA RT S O PE R AT IO N S SA FE T Y IN TR O DU CT IO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! Contents INTRODUCTION .................................................................................................. 3 Woods...

Page 13 - Woodstock Technical Support; INTRODUCTION; Specifications

-3- M1048 10" x 18" Metal Cutting Bandsaw IN TR O DU CT IO N Woodstock Technical Support Your new SHOP FOX ® 10" x 18" Metal Cutting Bandsaw has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality ...

Page 14 - Controls and Features

-4- M1048 10" x 18" Metal Cutting Bandsaw IN TR O DU CT IO N Controls and Features Figure 1. M1048 Machine Identification. A. Blade Tension Handwheel B. Lift Handle C. Vise Handwheel D. Coolant Drip Pan E. Work Stop F. Pulley Cover G. Control Panel H. Blade Guide Scale I. Blade Guide Knob J....

Page 15 - Control Panel

-5- M1048 10" x 18" Metal Cutting Bandsaw IN TR O DU CT IO N Control Panel A. Coolant Pump Switch: Turns the coolant pump ON. B. EMERGENCY STOP/OFF Button: Interrupts power to the system and turns the motor OFF . Twist the button until it pops out to re-energize the system. Also works as a s...

Page 16 - SAFETY; READ MANUAL BEFORE OPERATING MACHINE.; Standard Safety Instructions; NOTICE

-6- M1048 10" x 18" Metal Cutting Bandsaw SA FE T Y SAFETY READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. Standard Safety Instructions 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious injury ha...

Page 18 - Additional Safety Instructions for Bandsaws

-8- M1048 10" x 18" Metal Cutting Bandsaw SA FE T Y Additional Safety Instructions for Bandsaws USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop en...

Page 19 - ELECTRICAL; Extension Cords

-9- M1048 10" x 18" Metal Cutting Bandsaw EL EC TR IC A L Operating Voltage Amp Draw Min. Circuit Size Plug/Receptacle Extension Cord 220V Operation 15 Amps 20A NEMA 6-20 12 Gauge ELECTRICAL We do not recommend using an extension cord for 220V operation. When it is necessary to use an extens...

Page 20 - Unpacking; SETUP; Inventory

-10- M1048 10" x 18" Metal Cutting Bandsaw SE TU P The SHOP FOX ® Model M1048 has been carefully pack- aged for safe transporting. If you notice the machine has been damaged, please contact your authorized SHOP FOX ® dealer immediately. UNPLUG-power cord before you do any assembly or adjustm...

Page 21 - Cleaning Machine

-11- M1048 10" x 18" Metal Cutting Bandsaw SE TU P • Floor Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator. • Working Clearances: Consider existing and anticipated needs, size of mat...

Page 22 - Mounting to Shop Floor

-12- M1048 10" x 18" Metal Cutting Bandsaw SE TU P Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may vary, floor mount- ing hardware is not included. Generally, you can either bolt your machine to the fl...

Page 23 - Moving & Placing Unit

-13- M1048 10" x 18" Metal Cutting Bandsaw SE TU P Moving & Placing Unit The Model M1048 comes with lifting brackets installed on the base. Use a forklift and straps rated for the machine weight to lift the machine off the pallet and onto a suit- able location (see Figure 8 ). The liftin...

Page 24 - Chip Tray; Feed Stop; Recommended

-14- M1048 10" x 18" Metal Cutting Bandsaw SE TU P Chip Tray The chip tray fits over the lip of the base as illustrated in Figure 11. Figure 11. Chip tray installation. Figure 12. Feed stop. Jam Nut Feed Stop Feed Stop Depending on how the Model M1048 was shipped, it may be necessary to adju...

Page 25 - Test Run

-15- M1048 10" x 18" Metal Cutting Bandsaw SE TU P Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses during assembly and operation. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and...

Page 26 - OPERATIONS; General; Vise

-16- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S OPERATIONS General The Model M1048 will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are wr...

Page 28 - Blade Guide Arms

-18- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S Blade Guide Arms The blade guide bearings are mounted on the front and rear arms. The rear arm is adjustable and should be set as close to the workpiece as possible. This will help ensure straight cuts by keeping the blade from twis...

Page 29 - Blade Selection

-19- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S Blade Selection �� ...

Page 30 - Blade Speed; Feed Rate

-20- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S Blade Speed The Model M1048 has four speed settings—114, 196, 288, and 377 feet per minute (FPM). Refer to the chart on Page 19 for cutting speed recommendations by material type. To change blade speeds, do these steps: 1. UNPLUG TH...

Page 31 - Coolant System

-21- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S 4. Look for the following signs to determine the best feed rate setting for your workpiece. • If you get warn tightly-curled shavings, that are brown to black in color, you are using too much downward pressure. • Blue looking chips ...

Page 32 - Cutting Fluid

-22- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S Cutting Fluid While simple in concept and function, many issues must be taken into account and addressed to find and use the correct cutting fluid. Always follow all product warnings and contact the fluid manufacturer for unanswered...

Page 33 - Operation Tips; Bandsaw

-23- M1048 10" x 18" Metal Cutting Bandsaw O PE R AT IO N S The following tips will help you safely and effectively operate your bandsaw, and help you get the maximum life out of your saw blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces o...

Page 34 - MAINTENANCE; Cleaning; Lubrication

-24- M1048 10" x 18" Metal Cutting Bandsaw M A IN TE N A N CE MAINTENANCE Cleaning General MAKE SURE that your machine is unplugged during all maintenance pro- cedures! If this warning is ignored, seri- ous personal injury may occur. Regular periodic maintenance on your SHOP FOX ® Model M104...

Page 36 - SERVICE; Troubleshooting

-26- M1048 10" x 18" Metal Cutting Bandsaw SE RV IC E SERVICE This section covers the most common symptoms and corrections with this type of machine. WARNING! DO NOT make any adjustments until moving parts have come to a complete stop and power is disconnected! If you require additional mach...

Page 38 - Blade Change

-28- M1048 10" x 18" Metal Cutting Bandsaw SE RV IC E Blade Change Blades should be changed when they become dull, dam- aged, or when you are using materials that require a blade of a certain type or tooth count. To change the blade on the bandsaw, do these steps: 1. DISCONNECT THE BANDSAW F...

Page 40 - Blade Guide Bearings

-30- M1048 10" x 18" Metal Cutting Bandsaw SE RV IC E The blade guide bearings are adjusted at the factory but due to shipping and storage may need adjustment. Use Figures 37 & 38 to guide you through the following steps. To adjust the blade guide bearings, do these steps: 1. Before maki...

Page 41 - Squaring Blade to Table

-31- M1048 10" x 18" Metal Cutting Bandsaw SE RV IC E Squaring Blade to Table This adjustment has been made at the factory and should not need to be adjusted under normal circumstances. However, if you find the saw is not cutting square, you may need to adjust the blade. Only make this adjus...

Page 42 - Electrical Components

-32- M1048 10" x 18" Metal Cutting Bandsaw SE RV IC E Figure 41. Limit switch (SQ1). Figure 44. Pump motor wiring and capacitor(M2). Figure 43. Control panel wiring. Figure 42. Junction box (M1). SB4 SB1 SB3 L Electrical Components Figure 45. M1048 Contactor & relay electrical box. Fuse ...

Page 44 - Blade Guides Parts Breakdown

-34- M1048 10" x 18" Metal Cutting Bandsaw PA RT S �� ...

Page 45 - Blade Guides Parts List

-35- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Blade Guides Parts List REF PART � # DESCRIPTION REF PART � # DESCRIPTION 101 XM1048101 SLIDE � SET 157 XM1048157 PLASTIC � BUSHING 101-1 XM1048101-1 SLIDE 158 XPSB04M CAP � SCREW � M6-1 � X � 10 101-2 XM1048101-2 SPECIAL � SET � SCREW 159 X...

Page 46 - Drive Wheel Parts Breakdown

-36- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Drive Wheel Parts Breakdown �� ...

Page 47 - Drive Wheel Parts List

-37- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Drive Wheel Parts List REF PART�# DESCRIPTION REF PART�# DESCRIPTION 216 XM1048216 GEAR � BOX � ASSY 254 XPSS20M SET � SCREW � M8-1.25 � X � 8 217 XM1048217 PIVOT � SHAFT 255 D3664 BLADE � 129-3/8" � X � 1 � X � .035 � 5-8 � VP 218 XPSB7...

Page 48 - Main Parts Breakdown

-38- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Main Parts Breakdown �� ...

Page 49 - Main Parts List

-39- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Main Parts List REF PART � # DESCRIPTION REF PART � # DESCRIPTION 330 XM1048330 SPRING � COVER 387 XM1048387 POSITION � SET � BRACKET 331 XPB26M HEX � BOLT � M8-1.25 � X � 30 388 XPW07 FLAT � WASHER � 5/16 332 XPW07 FLAT � WASHER � 5/16 389 ...

Page 51 - Label Placement

-41- M1048 10" x 18" Metal Cutting Bandsaw PA RT S Label Placement Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or bec...

Page 52 - Warranty

Warranty Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from work- manship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg...

Page 53 - Warranty Registration

M1048 10" x 18" Metal Cutting Bandsaw CUT ALONG DOTTED LINE Name ___________________________________________________________________________________Street __________________________________________________________________________________City _________________________ State __________________...