Page 3 - TABLE OF FIGURES
TABLE OF FIGURES Figure 1: Deleted Figure 2: Linear Horizontal Mounts ............... 4Figure 3: Linear, One Side Reflector .............. 4Figure 4: Linear, Two Side Reflectors ............ 4Figure 5: Linear, 45° Mount ............................ 4Figure 6: Linear, 1 Foot and 2 Foot Deco Grille .....
Page 4 - SECTION 1: HEATER SAFETY; Page; other relevant; WARNING; CAUTION; Do not use heater in an area containing corrosive
SECTION 1: H EATER S AFETY 1 SECTION 1: HEATER SAFETY Your Safety is Impor tant to Us!This symbol is used throughout the manual to notify you of possible fire, electrical or burn hazards. Please pay special attention when reading and following the warnings in these sections. This heater is designed ...
Page 5 - SECTION 3: CRITICAL CONSIDERATIONS; Figure 2
SECTION 3: C RITICAL C ONSIDERATIONS 3 SECTION 3: CRITICAL CONSIDERATIONS 3.1 Minimum Required Clearances to Combustibles Clearances are the required distances that combustible objects must be kept away from the heater to prevent serious fire hazards. Combustibles are materials, which may catch on f...
Page 6 - BLACKHEAT® I
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 4 3.2 Clearance Data - NOTE: 1. All dimensions are from the Tube surface.2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. FIGURE 2: LINEAR , HORIZONTAL MOUNT...
Page 7 - FIGURE 6: LINEAR , 1 FOOT AND 2 FOOT DECO GRILLE
SECTION 3: C RITICAL C ONSIDERATIONS 5 NOTE: 1. All dimensions are from the Tube surface.2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. FIGURE 6: LINEAR , 1 FOOT AND 2 FOOT DECO GRILLE Mode l BH 1 5 BH 2 0 BH 2 5...
Page 8 - Clearance Data -U Tube
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 6 3.3 Clearance Data -U Tube NOTE: 1. All dimensions are from the Tube surface.2. Clearances B, C and D can be reduced by 50% after 7 m of tubing downstream from the burner. 3. All measurements are in Millimeters. . FIGURE 9: U-TUBE, HORIZONTA...
Page 10 - SECTION 4: SPECIFICATIONS; Nominal
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 8 SECTION 4: SPECIFICATIONS 4.1 Material Specifications 4.1.1 Combustion and Tubes First 3 meters ALUMI-THERM ® steel tubing. Remaining tube 100 mm dia. 16 gauge heat treatedaluminised mild steel. 4.1.2 Reflectors NS3 H14 aluminium or 1.4016 2...
Page 11 - *Heights quoted are from ground level to bottom face of firing tube.
SECTION 4: Specifications ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 4.6 Linear Heater BH15 ST BH20 ST BH25 ST BH30 ST BH35 ST BH40 ST BH45 ST BH50 ST Input – kW 1...
Page 12 - Burner Specifications; BLACKHEAT® Linear and U-Tube; Plan View; Natural
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 10 4.9 Burner Specifications Figure 16: BLACKHEAT® Linear and U-Tube Fan Damper Swirler* Plan View Reflector 171 mm End View Internal Swirler* Side View 273 mm 317 mm Heat Exchanger Length Heat Exchanger Length Fan Tube U-Tube Plan View Fan Bu...
Page 13 - SECTION 5: MAJOR COMPONENT DESCRIPTIONS; For use on Multiburner Systems.
SECTION 5: M AJOR C OMPONENT D ESCRIPTIONS 11 SECTION 5: MAJOR COMPONENT DESCRIPTIONS Burner (shown with Tube Gasket) Must be installed with the flame observation window facing down. Reflector (Aluminium or Stainless Steel) Alternate overlap as shown on overview. Minimum overlap is 18 cm. Tube and R...
Page 14 - SECTION 6: GENERAL SUSPENSION DETAILS; Suspension Details; Suspension Hazard; * Allows for thermal expansion of system; Hanger; Typical Suspension Details
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 12 SECTION 6: GENERAL SUSPENSION DETAILS Step 6.1 Suspension Details WARNING Suspension Hazard Hang heater with general purpose welded link steel chain, 4 mm or larger in diameter, with working load of 340 Kg. Failure of the supports can resul...
Page 15 - SECTION 7: LINEAR HEATER INSTALLATION; For optional reflector configurations for Linear heaters; Linear Standard Parts List; * PVC coating must be removed prior to installation.; BLACKHEAT®
SECTION 7: L INEAR H EATER I NSTALLATION 13 SECTION 7: LINEAR HEATER INSTALLATION The figures in this section provide a general overview of component placement in a BLACKHEAT® Linear system. The location of some components such as suppor ts and couplings is crucial for proper installation. Assemble ...
Page 16 - BLACKHEAT® Linear General Assembly Overview
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 14 Figure 17: BLACKHEAT® Linear General Assembly Overview Fan Tube Reflector Reflector End Cap Reflector Support Burner Coupling U-Clips Burner Tube Tube and Reflector Hanger Tube Clamp Package Internal Swirler Fan Assembly (For Single Heater)...
Page 17 - BLACKHEAT® Linear Layout Overviews; Model; c = end cap to hanger; LEGEND; e = distance typical between hangers
SECTION 7: L INEAR H EATER I NSTALLATION 15 Figure 18: BLACKHEAT® Linear Layout Overviews -[BH55 Not Available] Model Reflector Overlap (approx.) a b c d e f g BH15 700 mm 365 mm 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm BH20 .. 250 mm 365 mm 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm BH25 250 mm 365...
Page 18 - Burner Tube Installation; End View; Orient coupling so that; Closed; Tab; Inser t tubes into coupling
SECTION 7: L INEAR H EATER I NSTALLATION 19 Step 7.3 Burner Tube Installation Step 7.4 Coupling and Tube Assembly End View Weld Seam Bow Shackle Burner Tube Hanger NOTE: Tubing requires a downward slope of 13 mm per 6 m away from burner. Bottom of Tube 229 cm ± 25cm Offset mounting hole must be to t...
Page 19 - Drive Slidebar until tight.; Total Overall
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 20 Step 7.4.1 Coupling and Tube Assembly (Continued) Step 7.4.2 Coupling and Tube Assembly (Continued) WARNING Tighten slidebar as shown below. Tubes will fall down if slidebar is incorrect. Failure to follow these instructions can result in d...
Page 20 - Tube Clamp Package Installation; Flat
SECTION 7: L INEAR H EATER I NSTALLATION 21 Step 7.5 Tube Clamp Package Installation Step 7.6 Reflector Installation Flat Washer Nut (Torque 13.56 Nm 120 in lb) Tube Clamp Bolt Description Part Number Tube Clamp 01396801 Bolt 97113940 Flat Washer 95211600 Nut 92113900 Hanger Burner Tube Reflector De...
Page 21 - Reflector Overlap Detail
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 22 Step 7.6.1 Reflector Installation (Continued) Figure 21: Reflector Overlap Detail U-Clip (2 clips per alternate overlaps per side- see Figure 21 ) Reflector End Cap U-Clips Reflector Wire Form Tube Reflector Support Strap Sheet Metal Screw ...
Page 22 - For optional reflector configurations for U-tube heaters; U-Tube Standard Parts List; *PVC coating must be removed prior to installation.
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 24 SECTION 8: U-TUBE HEATER INSTALLATION The figures in this section provide a general overview of component placement in a BLACKHEAT® U-Tube system. The location of some components such as supports and couplings is crucial for proper installa...
Page 23 - BLACKHEAT® BH15UT Assembly Overview
SECTION 8: U-T UBE H EATER I NSTALLATION 25 Figure 22: BLACKHEAT® BH15UT Assembly Overview 20cm Maximum Coupling 180° U-T ube 457 mm Center to Center U-Clips Reflector End Caps Burner Reflector U-T ube Support Bracket Internal Swirler Tube Clamp Package Burner Tube Fan Tube Reflector Support Fan Ass...
Page 24 - BLACKHEAT® U-Tube Layout Overviews
BLACKHEAT® I NSTALLATION O PERATION AND S ERVICE M ANUAL 26 Figure 23: BLACKHEAT® U-Tube Layout Overviews Model Reflector Overlap (approx.) a b c d e f g BH15 1780 mm 850 mm 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm BH20 .... 250 mm 850 mm 50 mm 50 mm 2290 mm 3050 mm 366 mm 291 mm BH25 250 mm 850 mm...
Page 25 - Critical Hanger Placement
SECTION 8: U-T UBE H EATER I NSTALLATION 27 Step 8.2 Critical Hanger Placement Step 8.3 Burner Tube and Fan Tube Installation 229 cm ± 25cm See Assembly Drawing First Tube and Reflector Hanger Bow Shackle Tube and Reflector Hanger Suspension Chain Optional Hanging Configuration Washers Bolt (Torque:...