Page 2 - TABLE OF CONTENTS
2 TABLE OF CONTENTS CONTENTS 3 1. RECEIVING EQUIPMENT 3 2. GENERAL SPECIFICATIONS AND DIMENSIONS 4 General Safety Precautions 6 3. INSTALLATION PROCEDURES 6 - Code Requirements 6 - Clearance Requirements for all Models 6 - Combustion/Ventilation Air 7 - Venting Connections 8 - Common Vents 10 - Gas ...
Page 3 - RECEIVING EQUIPMENT; Claims for shortages and damages must be filed with; conditions, you must also specify date of installation.; GENERAL SPECIFICATIONS; SPECIFICATIONS AND DIMENSIONS; *May be used with other tank size capacity.
3 1. RECEIVING EQUIPMENT On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Removethe heater from the carton and if it is damaged repor...
Page 4 - LIQUEFIED PETROLEUM MODELS –; IF LP GAS IS PRESENT OR SUSPECTED:; General Safety Precautions; DANGER; DANGER
4 Be sure to read and understand the entire Instruction Manual before attempting to install or operate this water heater. Payparticular attention to the following general Safety Precautions. Failure to follow these warnings could result in a fire orexplosion, causing property damage, bodily injury o...
Page 5 - Feel water before bathing or showering.; When this water is supplying general purpose
5 General Safety Precautions To meet commercial hot water requirements, thetankstat is adjustable up to 190°F. However, watertemperatures over 125°F. can cause severe burnsinstantly or death from scalds. This is the preferredstarting point for setting the control for supplying gen-eral purpose hot w...
Page 9 - Make sure the
9 Gas vents supported only by the flashing and extend-ing above the roof more than five feet should besecurely guyed or braced to withstand snow and windloads. We recommend use of insulated vent pipespacer through the roofs and walls. For protection against rain or blockage by snow, the vent pipe mu...
Page 10 - Gas Inlet
10 WARNING: These heaters must not be connected intoany portion of mechanical draft systems operatingunder positive pressure. To do so may cause the flueproducts to be discharged into the living space causingserious health injury. For connections to gas vents or chimneys, vent installations shall be...
Page 12 - RELIEF VALVE
When this water heater system is supplying general purpose hot water requirements for use by individuals, a thermostatically controlled mixing valve is recommended to reduce the risk of scald injury. Contact a licensedplumber or the local plumbing authority for further information. Thermometer(s) sh...
Page 13 - ELECTRICAL WIRING; a disconnecting means within sight of the heater.; WIRING DIAGRAM KEY
13 ELECTRICAL WIRING The electrical power supply requirement for these heaters is 115 volts, 60 Hz. Field wiring connections and electricalgrounding must comply with the local codes, or in the absence of local codes, with the latest edition of the NationalElectrical Code, ANSI/NFPA 70. Provide a sep...
Page 14 - WIRING DIAGRAM: STANDING PILOT; ROLL-OUT AND VENT SWITCHES NOT REQUIRED ON MODELS 330 AND 400.
WIRING DIAGRAM: STANDING PILOT MODELS 260 - 400 NOTES: * USE GROUND CLIP PROVIDED. ** PUMP DELAY ADJUSTABLE BETWEEN 3 AND 10 MINUTES. *** VENT TEMP SWITCH PROVIDED ONLY ON INDOOR HEATERS. ROLL-OUT AND VENT SWITCHES NOT REQUIRED ON MODELS 330 AND 400. Fig. #2372 14
Page 19 - SERVICING PROCEDURES; Fill system with water. Purge all air from the system
4. SERVICING PROCEDURES SEQUENCE OF OPERATION INTERMITTENT IGNITION DEVICE (IID)Heaters equipped with the IID system will automaticallylight the pilot burner first and then the main burner, eachtime there is a call for heat from the tankstat. Wheneverthe tankstat calling for heat, the circulator sup...
Page 20 - BEFORE LIGHTING; GAS INLET
A. This heater has a pilot which must be lighted by hand. When lighting the pilot, follow these instruc-tions exactly. B. BEFORE LIGHTING smell all around the heater area for gas. Be sure to smell next to the floorbecause some gas is heavier than air and will settleon the floor. WHAT TO DO IF YOU SM...
Page 22 - INSPECTION PROCEDURES; TYPICAL MAIN BURNER FLAME
For Honeywell Gas Valve: Turn gas control knob counter clockwise from “OFF” until it stops. Push in gas control knob and continuerotating counter clockwise to “ON” position. Make sure knob rest against stop. GAS CONTROLKNOB SHOWNIN "ON" POSITION GAS INLET Fig. #8082 For Honeywell Gas Valve: ...
Page 23 - LOW NOx HEATERS; OPERATION; d. Turn control down to end call for heat and wait 60; BURNER ADJUSTMENT
PILOT BURNER FLAME (IID UNITS) PILOT BURNER FLAME (STG PILOT UNITS) CONTROLS Check all controls to see that they are operational. To check electronic safety (IID Models) , turn off mainburner. Observe pilot burner when shutting off pilot gas.Ignition spark should go on. Main gas valve will also drop...
Page 24 - LOW NOx BURNER TRAY ASSEMBLY; IID PILOT
. 24 BURNER DRAWER REMOVAL 1. Shut off main electrical power switch to heater. 2. Shut off gas upstream of heater. 3. Remove front door. 4. Disconnect gas line from gas valve. 5. Remove (2) screws that mount burner tray to unit,and (4) screws that secure gas valve to jacket. 6. Disconnect wires that...
Page 26 - TROUBLE SHOOTING GUIDE; IMPORTANT NOTICE
26 5. TROUBLE SHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in theinstallation of this type of heating equipment and related system components. Installation and service personnel maybe required by som...
Page 28 - TROUBLESHOOTING; HIGH VOLTAGE; START; Intermittent Pilot System; TROUBLESHOOTING HONEYWELL S8600
TROUBLESHOOTING ELECTRICAL (ELECTRONIC IGNITION IID) 1234567890123456789012345678901212345678901234567890123456789012 1234567890123456789012345678901212345678901234567890123456789012 1234567890123456789012345678901212345678901234567890123456789012 1234567890123456789012345678901212345678901234567890...
Page 30 - Label all wires prior to disconnection when; CAUTION; To avoid damage to electrical components
ADJUSTMENTS/REPLACEMENTS OFCOMPONENTS CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper anddangerous operation. Verify proper operation after ser-vicing. DANGER - SHOCK HAZARDMake sure electrical power to the heater is disconnect-edto avoid pot...
Page 32 - FOR UNITS WITH A LOW NOx TRAY
Page 35 - LIMITED PARTS WARRANTY ECONOPAK WATER HEATERS
LIMITED PARTS WARRANTY ECONOPAK WATER HEATERS MODELS WH - 260 TO 401 SCOPE: Raypak, Inc. ("Raypak") warrants to the original owner that all parts of this water heater which are actually manufactured by Raypak will be free from failure under normal use and service for the specified warranty p...
Page 36 - Raypak Canada LTD
Raypak, Inc. , 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Litho in U.S.A. www.raypak.com