Raypak 0135B - Manuals - manualsarea.com

Page 2 - CALIFORNIA PROPOSITION 65 WARNING:; cause cancer, birth defects or other reproductive harm.; Contents

CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. These instructions are provided to assure the proper installation and operation of Raypak boilers. Should questionsarise regarding the specif...

Page 3 - RECEIVING EQUIPMENT; report the damage to; GENERAL SPECIFICATIONS

Follow the installation instructions furnished with the ventdamper package. The plug-in connector can also beused with power venters. Refer to the specific installationinstructions supplied by the power vent manufacturer. SPECIFICATIONS AND DIMENSIONS 3 Fig. #8978.1 RECEIVING EQUIPMENT On receipt of...

Page 4 - INSTALLATION PROCEDURES; The boiler should be located in an area where

3. INSTALLATION PROCEDURES CODE REQUIREMENTS Installation must be in accordance with local codes , or, in the absence of local codes, with the latest editions of the National Fuel Gas Code , ANSI Z223.1 , and the National Electrical Code , ANSI/NFPA 70. In Canada, installations must conform with the...

Page 5 - two; If louvers, grills or screens are used on the; wood

2) When the boiler is installed in a confined space such as a utility room or closet (Models 0030,0042and 0066 only), where all air is supplied from insidethe building, the boiler room must be provided with two openings, each one having a minimum net free area, in square inches as follows: Model Sq....

Page 6 - ANSI; or applicable provisions of the local building; COMMON VENTS; Roof Pitch

The weight of the vent stack or chimney must not rest on the boiler's drafthood. Support must be provided incompliance with applicable codes. The boiler top anddrafthood must be readily removable for maintenance andinspection. Vent pipe should be adequately supported tomaintain proper clearances fro...

Page 7 - Read carefully and follow the installation

7 At the time of removal of an existing boiler, the following steps shall be followed with each applianceremaining connected to the common venting systemplaced in operation, while the other appliances remain-ing connected to the common venting system are not inoperation. (a) Seal any unused openings...

Page 8 - MOUNTING; do not; to the side of the vent.; Hole in Vent Damper Blade; D80D GENERAL WIRING DIAGRAM

1K 1K1 1K2 D80MOTOR N.C. ENDSWITCH N.O. 1K3 C. 4 3 2 1 YELLOW BLUE BLACK ORANGE CABLE 8 MOUNTING On vertical vents, the vent damper may be mounted with the actuator in any position. On horizontal vents, do not mount the actuator either directly above or directly below the vent pipe; mount the vent d...

Page 9 - To place vent damper in the; VENT DAMPER OPERATION; Check vent damper operation as follows:; FLAIR DAMPER; SYSTEM SCHEMATIC; contacts

SS R 2 SS 2 ES R SC R 1 M 2 3 4 1 JUMPER GV24 VAC TR HL L L 1 2 120 VAC 60Hz TH 1 9 NOTE: To place vent damper in the open position to allow burneroperation:Turn the power off. Turn the damperblade to fully open position (arrowfacing same direction as vent pipe).Turn power on. R 2 4 3 J SS HL GV 1 E...

Page 10 - CONNECTION DIAGRAM

Page 11 - The boiler and its manual shut-off valve must be; Do not use teflon tape on gas line pipe thread.; GAS PRESSURE; Sediment Trap Gas Valve

The gas valve is provided with pressure taps to measure gas pressure upstream of the gas valve anddownstream which is the same as the manifold pres-sure. WATER CONNECTIONS & SYSTEM PIPING The pipe size for water connections is shown on page 3. Typical piping systems are shown on pages 12to 14. T...

Page 12 - PIPING DIAGRAMS

Systems with multiple zones may require an additional circulator. Consult manufacturer's data for valve pressure drops. When an indirect water heating system is used, it is recommended that a separate circulator be installedto meet the required flow and pressure drop conditions of the indirect water...

Page 15 - WIRING DIAGRAM KEY; If it is necessary to replace any of the original; ELECTRICAL WIRING; The electrical power supply requirement for these

15 WIRING DIAGRAM KEY Fig.# 8096.2 The room thermostat should be installed in accordancewith the manufacturer's instructions. The thermostat heatanticipator should be set at 1.0 ampere (automaticignition) and 0.60 ampere (standing pilot) for single- zoneinstallations. For multi-zone applications, th...

Page 19 - WIRING DIAGRAM: Dual-Zone Honeywell Valve

WIRING DIAGRAM: Single-Zone Taco Valve WIRING DIAGRAM: Dual-Zone Taco Valve WIRING DIAGRAM: Dual-Zone Honeywell Valve NOTE: Maximum three (3) zone valves per one (1) 40 VA transformer. NOTE: Maximum five (5) zone valves per one (1) 40 VA Transformer. Fig. # 2230e Fig. # 2229e Fig. # 2228e 19

Page 20 - WIRING DIAGRAM: Power Vent System w/ Zone Valve

WIRING DIAGRAM: System with (3) Zone Pumps NOTE: Check VA rating of each relay coil. Total load must not exceed VA rating of transformer. Fig. #2232e Fig. #2233e Fig. #2234e WIRING DIAGRAM: Power Vent System w/ Zone Valve 20

Page 23 - SERVICING PROCEDURES; GENERAL LOCATION OF CONTROLS; Relay; SEQUENCE OF OPERATION

4. SERVICING PROCEDURES GENERAL LOCATION OF CONTROLS Fast-ResponseTemperatureSensor CONTROL BOX COMPONENTLOCATIONS MODELS 135 & 180 2-Stage Controller Relay Fig.# 8195.1 Ignition Module(Auto Ignition Only) 23 Fig.# 8195.4 SEQUENCE OF OPERATION INTERMITTENT IGNITION DEVICE (IID)Boilers equipped w...

Page 24 - Lighting the Boiler; Propane gas is heavier than air and sinks to; BEFORE LIGHTING; Circulator motor supplied with the boiler does

24 START-UP PROCEDURES Lighting the Boiler Safe-lighting and other performance criteria were met with the gas manifold and control assembly provided onthe boiler when the boiler underwent tests specified inANSI-Z21.13a 1983 Standard. CAUTION: Propane gas is heavier than air and sinks to the ground. ...

Page 25 - FOR AUTOMATIC IGNITION MODELS.; If you do not follow these instructions; BEFORE OPERATING; GAS INLET; HONEYWELL PILOT ROBERTSHAW PILOT

25 10. Turn on all electrical power to the boiler.11. Set the thermostat to the desired setting. TO TURN OFF GAS TO THE BOILER:(Models 90, 135 & 180) 1. Set the thermostat to the lowest setting.2. Turn off all electrical power to the boiler3. Push in and move gas control lever counter- clockwise...

Page 26 - HONEYWELL; HONEYWELL PILOT

26 FOR INTERMITTENT IGNITION (IID) WITH HONEY-WELL OR ROBERTSHAW GAS VALVE (All Models) 1. STOP! Read the safety information above. 2. Set the thermostat to the lowest setting.3. Turn off all electrical power to the appliance.4. This boiler is equipped with an ignition device which automatically lig...

Page 27 - Should overheating occur or the gas supply; FOR AUTOMATIC IGNITION SYSTEMS

3 2 1 S E T P I L O T O N O F F PILOT ADJ PILOT KEY CAUTION: Should overheating occur or the gas supply fails to shut-off, DO NOT turn off or disconnect the electrical supply to the pump. Instead, shut-off the gassupply at a location external to the boiler. Failure toobserve this precaution may aggr...

Page 28 - Modulating burner flame varies in height from

Fig. #8964 PILOT BURNER FLAME (STANDING PILOT UNITS) INSPECTION PROCEDURES To be performed the first and third month after initial start up and then on an annual basis. If problems arefound, refer to Troubleshooting Guide for additional direc-tions. 1. Remove top of boiler and inspect heat exchanger...

Page 29 - REPAIR PROCEDURES

LOW WATER CUT-OFF WHEN INSTALLED The low water cut-off automatically shuts down burner whenever water level drops below probe. 90second time delay prevents premature lockout due totemporary conditions such as power failure or air pock-ets. Flush float type devices at beginning of each heatingseason....

Page 31 - TROUBLESHOOTING GUIDE; IMPORTANT NOTICE; PROBLEM

TROUBLESHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experiencedin the installation of this type of heating equipment and related system components. Installation and servicepersonnel may be required by some state...

Page 33 - DANGER - SHOCK HAZARD; Make sure pilot orifice is clear, but do not; PILOT

ADJUSTMENT/REPLACEMENT OFCOMPONENTS DANGER - SHOCK HAZARD Make sure electrical power to the boiler is disconnect-ed to avoid potential serious injury or damage to com-ponents. 1. Gas Valve Replacement a) Shut-off electrical power and gas supply to the boiler.b) Remove gas piping to gas valve inlet.c...

Page 34 - REPLACEMENT PARTS LIST; To supply the correct part it is important that you; CAUTION; To avoid damage to electrical components

12. 2-Stage Controller (Models 90, 135 & 180) a) Shut-off electrical power to the boiler.b) Remove control cover screws and open con- trol compartment. c) The control is factory set at 160°F. To adjust to another setting, use a small screw driverand turn dial clockwise to lower the temperature o...

Page 39 - Raypak Canada LTD

Raypak, Inc. , 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (800) 872-9725 Raypak Canada LTD , 2805 Slough Street, Mississauga, Ontario, Canada L4T 1G2 (905) 677-7999 FAX (905) 677-8036 Litho in U.S.A. www.raypak.com