PVI Industries 180 - Manuals

Page 5 - IMPORTANT SAFETY NOTE; It takes only 5 seconds of skin contact with 140°F water to cause a

5 PV500-46U 06/12 IMPORTANT SAFETY NOTE It takes only 5 seconds of skin contact with 140°F water to cause a second degree burn! You must protect against high water temperatures at all lavatories, tubs, showers and other points of hot water contact. Accidental scalding from high water temperatures ...

Page 9 - To avoid serious damage,; DO NOT; energize the unit until the system and appliance is full of water.; Handling and Location; condensate drainage.

9 PV500-46U 06/12 4 WATER HEATER INSTALLATION 4.1 Checking Equipment Before You Install Inspect the unit completely upon receipt from the freight carrier before signing the bill of lading. Inspect the appliance and all accompanying parts for signs of impact or mishandling. Verify the total number ...

Page 12 - TWO WATER HEATERS WITH REVERSE RETURN PIPING; The POWER VT PLUS water heater

12 PV500-46U 06/12 TWO WATER HEATERS WITH REVERSE RETURN PIPING 6 CONDENSATE DRAIN, TRAP & DISPOSAL The POWER VT PLUS water heater is designed to produce significant amounts of condensate because of its high efficiency. Condensate occurs naturally when water vapor in combustion gases is cooled...

Page 13 - CONDENSATE DIAGRAM above.; Optional Condensate Neutralization System

13 PV500-46U 06/12 Condensate Piping and Trap with Optional Condensate Neutralizer 6.1 Condensate Neutralization System (optional) Although only slightly acidic (3-5 PH), condensate can be routed through an optional Condensate Neutralization System (see image below) to become pH neutral allowing f...

Page 18 - The maximum length of

18 PV500-46U 06/12 9 VENTING 9.1 Venting the Power VT Plus “SANI” models: Power VT Plus models with “SANI” in the model number are designed for operation only with stainless steel venting listed by UL, ULC, ETL or CSA for Category IV, positive pressure, gas appliance venting. Installation requires...

Page 20 - Vertical or Horizontal Vent Termination:; any door, window or building air inlet to the building.; Category; See “Combining Vents with a Draft Inducer

20 PV500-46U 06/12 8. The solid CPVC vent pipe (Plastic venting is not allowed for models with “SANI” in the model number) must be sealed to the wall or roof at the point where it passes through the wall or roof, to prevent rain, insects or flue products from entering the living space. 9. For prop...

Page 22 - To prevent the possibility of injury under these

22 PV500-46U 06/12 10.3 High Water Temperature Limit Control Appliances are equipped with adjustable limit and high limit controls to control the maximum discharge water temperature. These controls are located inside the control cabinet and are accessed by removing the bottom cover. The high limit...

Page 23 - Switches the control ON or OFF.

23 PV500-46U 06/12 11 TEMPTRAC™ ELECTRONIC CONTROLLER PANEL 11.1 Principle Of Operation The water heater operates to satisfy the setpoint of the TempTrac digital control whose sensor is located near the top of the water heater tank. Demand (flow) will typically create a drop in temperature, thus a...

Page 31 - Burner Combustion Adjustment; See Gas Train Illustration below for details.; in the combustion products should be between 8.0 and; customer service for assistance.

31 PV500-46U 06/12 19. When the blower motor starts, the flame control will check for a positive air flow. If the air switch or blocked filter switch is not made the blower will stay on for a period of time then lockout. To adjust the air-proving switch, turn the adjustment screw counter-clockwise...

Page 34 - REPLACEMENT

34 PV500-46U 06/12 16 REPLACEMENT PARTS REPLACEMENT PARTS

Page 35 - Panel

Page 38 - continued on next page...

38 PV500-46U 06/12 16.4 Burner Assembly Components (Optional components may not be included) Item No. Qty. PVI Part No. Description BURNER ASSEMBLY COMPONENTS 1 117188 B&C, 2000 MBTU MXIF/PVIF 2 1 117189 ASSY, BURNER PVIF 2000M 3 1 113752 ASSY, BURNER TOP PLATE / RETURN TUBE 17 4 1 117190 ASSY...

Page 39 - BURNER GAS TRAIN COMPONENTS; PRESSURE; * Contact factory for more information

39 PV500-46U 06/12 BURNER GAS TRAIN COMPONENTS 50 1 114530 PKG, GAS TRAIN 1 1/2 M x 3/8 P x 1 1/2 C 51 1 116921 REGULATOR, 1 1/2 MAXITROL #210EZ ZERO GOVERNOR 52 1 102836 VALVE, GAS DUNGS DMV-D 703/6 24VAC 53 * 5972 NIPPLE, BLACK 1/4 x 1 54 2 102838 FLANGE, BLACK 1 1/2 DUNGS 55 2 45327 VALVE, SHUT...

Page 40 - MAINTENANCE

40 PV500-46U 06/12 17 PERIODIC MAINTENANCE Listed below are items that must be checked to ensure safe reliable operations. Maintenance must be performed by a qualified service or maintenance provider. To ensure proper maintenance, the following instructions should be posted near the appliance and ...

Page 44 - PVI INDUSTRIES

44 PV500-46U 06/12 PVI INDUSTRIES ® , LLC  3209 Galvez Ave.  Fort Worth, Texas 76111  Phone 1-800-433-5654  www.pvi.com