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Manual Powerware 9390
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference. Consignes de s...
i Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Table of Contents 1 Introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Basic System Configurations 1-2 . . . . . . . . . . ...
Table of Contents ii Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 5 Installing a Remote Emergency Power-Off Control 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installing Options and Accessories 6-1 . . . . . . . . . . . . . . . . . . . . . . . . ....
Table of Contents iii Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 8.1.6 LanSafe Power Management Software 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1.7 Installation Features 8-2 . . . . . . . . . . . . . . . . . . . . . ....
Table of Contents iv Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.2 Multiple Module Parallel Operation 10-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2.1 Starting the Parallel System in Normal Mode 10-8 . . . . ....
Table of Contents v Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 15 Product Specifications 15-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.1 Model Numbers 15-1 . . . . . . . . . . . . . . . . . . . ...
vi Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C List of Figures Figure 1-1. Powerware 9390 UPS (40–80 kVA) Cabinet 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 2-1. Powerware 9390 UPS (40–80 kVA) Cabinet as Shipped on Pa...
vii Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Figure 9-24. Change Password Screen 9-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 9-25. Change Password Save Screen 9-20 . . . . . . . . . . . ...
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1-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 1 Introduction The Powerware ® 9390 uninterruptible power supply (UPS) is a true online, continuous-duty, transformerless, double-conversion, solid-state, three-phase system, providing conditioned and un...
Introduction 1-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1.1 Basic System Configurations The following basic UPS system configurations are possible: 쑺 Single module UPS and one to four battery cabinets 쑺 Single module UPS, one to four battery cabinets, an...
Introduction 1-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1.2 Using This Manual This manual describes how to install and operate the Powerware 9390 UPS (40–80 kVA) cabinet. Read and understand the procedures described in this manual to ensure trouble-free ...
Introduction 1-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 쑺 Chapter 14, “Maintaining the UPS System” – contains maintenance instructions for the UPS system. 쑺 Chapter 15, “Product Specifications” – provides detailed specifications for the UPS system. 쑺 App...
Introduction 1-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1.4 Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the UPS and batte...
Introduction 1-6 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1.5 For More Information Refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual (164201536) for the following additional information: 쑺 Integrated Batter...
1-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Section I Installation
2-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 2 UPS Installation Plan and Unpacking Use the following basic sequence of steps to install the UPS: 1. Create an installation plan for the UPS system (Chapter 2). 2. Prepare your site for the UPS system ...
UPS Installation Plan and Unpacking 2-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 2.2.1 Environmental Considerations The life of the UPS system is adversely affected if the installation does not meet the following guidelines: 쑺 The system must be installed ...
UPS Installation Plan and Unpacking 2-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Figure 2-1. Powerware 9390 UPS (40–80 kVA) Cabinet as Shipped on Pallet C A U T I O N The UPS cabinet is heavy (see Table A on page A-3). If unpacking instructions are not clo...
UPS Installation Plan and Unpacking 2-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3. Set the pallet on a firm, level surface, allowing a minimum clearance of 3m (10 ft) on each side for removing the cabinet from the pallet. NOTE The UPS cabinet is shipped w...
3-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 3 Installing the UPS System 3.1 Preliminary Installation Information W A R N I N G Installation should be performed only by qualified personnel. Refer to the following while installing the UPS system: 쑺 ...
Installing the UPS System 3-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet The UPS cabinet is bolted to a wooden pallet supported by wood skids. To remove the pallet, perform the following procedur...
Installing the UPS System 3-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C NOTE Do not discard the front anti-tip/shipping bracket. This bracket is required for installation. Shipping Bracket Bolts Front View Pallet Vented Front Door Front Anti-tip/Shipping Br...
Installing the UPS System 3-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Rear Shipping Bracket Pallet Skid Bolts (3 Places) Removable Skid Rear View Shipping Bracket Bolts Shipping Bracket Bolts Figure 3-2. Removing Rear Shipping Bracket on the Powerware 939...
Installing the UPS System 3-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C NOTE In the following step the pallet tilts and acts as a ramp once the cabinet is rolled beyond the the center of the pallet. Be sure to restrain the cabinet as it continues to roll do...
Installing the UPS System 3-6 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3.2.3 Integrated Distribution Cabinet Installation To install an IDC, refer to the Powerware 9390 Integrated Distribution Cabinet (80 kVA) Installation and Operation Manual . After the ...
Installing the UPS System 3-7 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 12. Connect phase A, B, C, and Neutral (if required) bypass input power wiring from the utility source to the bypass input terminals and neutral terminals in the UPS cabinet. See Append...
Installing the UPS System 3-11 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3.2.5.3 X-Slot Connections NOTE LAN and telephone drops for use with X-Slot connectivity cards must be provided by facility planners or customer. NOTE When installing external wiring t...
Installing the UPS System 3-12 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3.4 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist. This checklist ensures that you have completel...
Installing the UPS System 3-13 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed location. - Front shippin...
Installing the UPS System 3-14 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Parallel System Installation Checklist - Each cabinet in the parallel system is placed in its installed location. - All conduits and cables are properly routed to the UPMs and to the p...
Installing the UPS System 3-15 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Notes _________________________________________________________________________ _________________________________________________________________________ ______________________________...
4-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 4 Batteries 4.1 Important Safety Instructions This chapter describes installing the UPS batteries. C A U T I O N Only qualified service personnel (such as a licensed electrician) should perform the batte...
Batteries 4-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C A V E R T I S S E M E N T ! 쑺 Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts-circuits de haute intensité. Prendre les précautions nécessaires. 쑺 Pour le r...
5-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 5 Installing a Remote Emergency Power-Off Control A REPO switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed...
Installing a Remote Emergency Power-Off Control 5-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 13. If you are installing multiple REPO stations, wire additional stations in parallel with the first REPO. 14. If required, install wiring from the REPO station t...
6-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 6 Installing Options and Accessories 6.1 Installing a Hot Sync Computer Area Network Bridge Card As an option, a Hot Sync CAN Bridge Card, as shown in Figure 6-1, can be installed to provide connectivity...
Installing Options and Accessories 6-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 6.2 Preliminary Wiring Procedure Perform the following procedure before installing wiring: 1. If not already removed, remove the door. Remove the retaining screw located inside...
Installing Options and Accessories 6-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 6.3 Installing Parallel System Control Wiring NOTE When installing external wiring to the X-Slot CAN card, conduit must be installed to the UPS cabinet. When installing interna...
Installing Options and Accessories 6-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 6.4 Installing a Remote Monitor Panel NOTE Only one system monitoring device can be connected to the Hot Sync CAN Bridge Card at one time (see Table 6-1). Table 6-1. Optional M...
Installing Options and Accessories 6-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Powerware Customer Service Engineer. Contact service to schedule a date. 9. To check the operation...
Installing Options and Accessories 6-7 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 6.6 Installing a Supervisory Contact Module NOTE Only one system monitoring device can be connected to the Hot Sync CAN Bridge Card at one time (see Table 6-1). To install SCM ...
Installing Options and Accessories 6-8 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9. Install wiring between the SCM terminal block TB2 and the monitoring equipment. See Figure 6-2 for terminal assignments and Drawing 164201535-8 for terminal block location. ...
6-9 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Section II Operation
7-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 7 Understanding UPS Operation 7.1 Looking Inside the UPS System The Powerware 9390 UPS is a continuous-duty, solid-state, transformerless (at 208 and 480 Vac), three-phase, true online system that provid...
Understanding UPS Operation 7-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C If utility power is interrupted or falls outside the parameters specified in Chapter 15, “Product Specifications,” the UPS uses a backup battery supply to maintain power to the critic...
Understanding UPS Operation 7-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The UPS continually monitors itself and the incoming utility power, and automatically switches between these modes as required, without operator intervention. The sophisticated detect...
Understanding UPS Operation 7-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7.2.2 Normal Mode – RT Figure 7-2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode. Static Switch K5 Rectifier Inverter K1 K3 Battery...
Understanding UPS Operation 7-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The neutral from the system input is connected to the neutral regulator in the DC capacitors. The output neutral of the system is connected with the required neutral supplied at the u...
Understanding UPS Operation 7-6 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7.2.3 Bypass Mode – RT The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to ...
Understanding UPS Operation 7-7 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C During an outage, the UPS prohibits transfers to bypass and provides upstream protection. The backfeed protection contactor is opened, preventing system output voltage from bleeding a...
Understanding UPS Operation 7-8 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7.2.4 Battery Mode – RT The UPS automatically transfers to Battery mode if a utility power outage occurs, or if the utility power does not conform to specified parameters. In Battery ...
Understanding UPS Operation 7-9 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C If the input power fails to return or is not within the acceptance windows required for normal operation, the battery continues discharging until a DC voltage level is reached where t...
Understanding UPS Operation 7-10 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Up to four units can be paralleled for redundancy or capacity without any additional cabinets. The system is paralleled for redundancy (1 + 1) in a system where two UPMs are parallel...
Understanding UPS Operation 7-11 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7.3.2 Normal Mode – Parallel In Normal mode, utility AC power is supplied to the UPMs. Each UPM then conditions the incoming AC power and provides clean, regulated AC power to either...
Understanding UPS Operation 7-12 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7.3.3 Bypass Mode – Parallel In Bypass mode, the output of the system is provided with three-phase AC power directly from the bypass input. While in this mode, the output of the syst...
Understanding UPS Operation 7-13 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The parallel system can be transferred from Normal mode to Bypass mode manually. However, the parallel system automatically switches to Bypass mode whenever the UPMs can no longer su...
Understanding UPS Operation 7-15 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C If the input power fails to return or is not within the acceptance windows required for normal operation, the battery continues discharging until a DC voltage level is reached where ...
8-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 8 Features, Options, and Accessories 8.1 UPS Standard Features The UPS has many standard features that provide cost-effective and consistently reliable power protection. 8.1.1 Control Panel The control p...
Features, Options, and Accessories 8-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 8.1.5 Advanced Battery Management A three-stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high curre...
Features, Options, and Accessories 8-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 8.2.3 HotSync Parallel System A parallel UPS system with two to four uninterruptible power modules can be installed to provide a parallel capacity and/or redundant system. This...
9-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 9 Using the Control Panel This chapter describes the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel (see Figure 9-1) is located on the front doo...
Using the Control Panel 9-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.1 Using the LCD and Pushbuttons The LCD on the control panel provides an operator interface with the UPS system. Figure 9-2 identifies the display areas discussed in the following secti...
Using the Control Panel 9-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2 Using the Main Menu The UPS main menu bar allows you to display data in the information area to help you monitor and control UPS operation. The following menus and options are availab...
Using the Control Panel 9-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2.2 Event Screens Press the EVENTS pushbutton on the main menu bar or History Menu bar to display a listing of all system events that are currently active. The most recent event is list...
Using the Control Panel 9-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Press the HISTORY pushbutton on the Active Events Menu bar to display the History Log. The History Log lists up to the 500 system events in chronological order, with the most recent event...
Using the Control Panel 9-6 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2.3 Unit Meter Screens The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). Press the METERS pushbutton on the main menu bar to...
Using the Control Panel 9-7 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Input screen shows input voltage (phase-to-phase), output current (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements. IN...
Using the Control Panel 9-8 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Battery screen displays the battery voltage (Vdc), the battery current (Idc), and the minutes of battery time remaining. When battery life decreases to less than 20%, Check Battery is...
Using the Control Panel 9-9 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2.4 System Meters Screens The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. Press the METERS pus...
Using the Control Panel 9-10 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Output Total System screen shows output voltage (phase-to-neutral), output current (each phase), and frequency being supplied by the UPS, as well as the kVA, kW, and power factor mea...
Using the Control Panel 9-12 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Input screen shows input voltage (phase-to-phase), output current (each phase), and frequency of the incoming utility source, as well as the kVA, kW, and power factor measurements fo...
Using the Control Panel 9-13 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Battery screen displays the battery voltage (Vdc), the battery current (Idc), and the minutes of battery time remaining for the selected unit. When battery life decreases to less tha...
Using the Control Panel 9-14 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2.5 System Setup Level 0 Screens Press the SETUP pushbutton on the main menu bar to display the System Setup Level 0 Screen. This screen can be used to: 쑺 Enter a password to access Le...
Using the Control Panel 9-15 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Select CONTRAST from the System Setup Level 0 menu to display the Contrast Adjust screen. Figure 9-19 shows the Contrast Adjust screen. Use the or pushbuttons to adjust the contrast for ...
Using the Control Panel 9-16 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Select VERSIONS from the System Setup Level 0 menu to display the Versions screen. The Versions screen provides the firmware version numbers installed on the UPS. Figure 9-20 shows the V...
Using the Control Panel 9-17 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.2.6 System Setup Level 1 Screens A password is required to access the Level 1 functions. To enter the password, select ENTER PASSWORD from the System Setup Level 0 menu to display the ...
Using the Control Panel 9-18 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The System Setup Level 1 screen can be used to set the UPS date and time, the serial ports, change the Level 1 password, and log out of Level 1. In addition, the Level 0 functions are av...
Using the Control Panel 9-19 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Select CHANGE PASSWORD from the System Setup Level 1 menu to display the Change Password screen. The Change Password screen allows the System Setup Level 1 password to be changed. Figure...
Using the Control Panel 9-20 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Change Password Save screen lets you save the new password, retry another password, or abort the password change. Figure 9-25 shows the Change Password Save screen. Press SAVE , RETR...
Using the Control Panel 9-21 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Select DATE AND TIME from the System Setup Level 1 menu to display the Time Format Setup screen. The Time Format Setup screen allows the selection of either month/day/year or day/month/y...
Using the Control Panel 9-22 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Set Date and Time MM/DD/YYYY screen allows the internal date and time of the UPS to be set in the month/day/year format. The date and time information is used for display on the scre...
Using the Control Panel 9-23 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The Set Date and Time DD/MM/YYYY screen allows the internal date and time of the UPS to be set in the day/month/year format. The date and time information is used for display on the scre...
Using the Control Panel 9-24 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Select COM PORT SETUP from the System Setup Level 1 menu to display the COM Port Setup screen. This screen allows selection of the serial COM port to set up. Figure 9-29 shows the COM Po...
Using the Control Panel 9-25 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C The COM Setup screen is used to change and save the settings for the serial communication ports. The COM port number selected from the COM Port Setup screen displays. If the changes are ...
Using the Control Panel 9-26 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.3 System Controls Screen Press the CONTROLS pushbutton on the main menu bar to display the System Controls screen. LOAD OFF, normal operation, transfer to bypass, charger control, and ...
Using the Control Panel 9-27 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C SYSTEM CONTROLS LOAD OFF PM OFF CHGR ON MAINTENANCE BYPASS BYPASS POWER MODULE (PM) OFF : OFF : ONLINE : CHARGER OFF : Figure 9-32. System Controls Screen 2 The CHGR pushbutton switch to...
Using the Control Panel 9-28 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.4 Load Off Screen The Load Off screen appears when the LOAD OFF pushbutton is selected from the main menu bar or System Controls Menu bar. This screen allows the LOAD OFF process to be...
Using the Control Panel 9-29 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9.5 Reading the Status Indicators The four symbols on the right side of the control panel are status indicators . They are colored light emitting diode (LED) lamps, and they work in conj...
10-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 10 UPS Operating Instructions The following procedures provide instructions for operating the UPS or parallel system. For a description of the UPS control panel functions, see Chapter 9, “Using the Cont...
UPS Operating Instructions 10-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7. Observe the following messages appear sequentially on the power module (PM) status line: DC STARTING INVERTER STARTING INVERTER SYNCING READY ONLINE The rectifier and inverter turn...
UPS Operating Instructions 10-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.1.3 Starting the Power Module To start the power module without transferring the critical load to normal, perform the following procedure: 1. Close the UPS input feeder circuit bre...
UPS Operating Instructions 10-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3. The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated. The power module (PM) status indicates READY. The system is now on bypass and the UPS power ...
UPS Operating Instructions 10-7 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.1.10 Using the Remote Emergency Power-Off Switch A UPS emergency power-off is initiated by the REPO pushbutton switch. In an emergency, you can use this switch to control the UPS o...
UPS Operating Instructions 10-8 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.2 Multiple Module Parallel Operation 10.2.1 Starting the Parallel System in Normal Mode To start the parallel system, perform the following procedure: 1. Close all uninterruptible ...
UPS Operating Instructions 10-9 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.2.2 Starting the Parallel System in Bypass Mode If the inverter output of the UPMs is not available and the critical load needs to be energized, perform the following procedure: C ...
UPS Operating Instructions 10-10 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.2.3 Transfer Parallel System from Normal to Bypass Mode To transfer the critical load to Bypass mode, perform the following procedure: C A U T I O N In Bypass mode, the critical l...
UPS Operating Instructions 10-12 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7. Press the NORMAL pushbutton on the System Controls menu bar of the UPM. 8. Observe the following messages appear sequentially on the power module (PM) status line of the UPM: DC S...
UPS Operating Instructions 10-14 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 10.2.9 Using the Parallel System Remote Emergency Power-Off Switch A parallel system emergency power-off is initiated by the REPO pushbutton switch. In an emergency, you can use this...
11-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 11 Using Features and Options The many standard features of your UPS system provide consistent, economical, and dependable power protection. In addition, you can add available options to enhance the per...
Using Features and Options 11-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 11.3 Optional Remote Monitor Panel As an option, a Remote Monitor Panel (RMP) can be installed to monitor the operation of the UPS system from virtually any location within the facili...
Using Features and Options 11-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 11.4 Relay Interface Module An optional RIM uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The RIM can be flush-mounted or surface...
Using Features and Options 11-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 11.5 Supervisory Contact Module An optional SCM establishes an interface between the UPS system and the customer’s monitor. This interface allows the customer to monitor operational s...
12-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 12 Responding to System Events 12.1 General When the UPS system is running in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue al...
Responding to System Events 12-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C ALARMS Message Horn Phone Relay Log* Indication Battery Totally Discharged 1 No 1 HA Shutdown Imminent Battery Totally Discharged OK Off No 1 HA Condition Cleared Building Alarm 1 1 ...
Responding to System Events 12-5 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C NOTICES Message Horn Phone Relay Log* Indication Automatic Shutdown Pending 1 No No A Information Only Automatic Shutdown Pending OK OFF No No A Condition Cleared Automatic Startup P...
Responding to System Events 12-8 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C STATUS Message Horn Phone Relay Log* Indication Battery Switchgear Closed No No No H User Status Battery Switchgear Open No No No H User Status Bypass Switchgear Closed No No No H Us...
Responding to System Events 12-9 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C COMMAND Message Horn Phone Relay Log* Indication Load Off Command Received Yes No No H Information Only To Normal Mode Command No No No H Information Only To Bypass Command No No No ...
13-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 13 Communication This chapter describes the communication features of the Powerware 9390 40–80 kVA UPS and provides information about connecting hardware and using Terminal mode. 13.1 X-Slot Cards The P...
Communication 13-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Relay Interface Card Modem Card Modbus Card ConnectUPS-X Web/SNMP Card Hot Sync CAN Bridge Card Industrial Relay Card Figure 13-1. Optional X-Slot Cards 13.2 LanSafe Power Management Software Each...
Communication 13-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Remote Notification differs from the basic Terminal mode with the addition the following functions: 쑺 Call AnswerThe Call Answer function allows the user to call into the UPS from a remote locatio...
Communication 13-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 13.4.2 Event History Log This key sequence prints the entire Event History Log of the UPS at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends w...
14-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 14 Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame. All repairable parts and assemblies are located for easy removal, with very little disassembly. T...
Maintaining the UPS System 14-2 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 쑺 Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contact with any part of a grounded battery can result in electrical shock. The likeli...
Maintaining the UPS System 14-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 3. Ensure the operating environment is within the parameters specified in Chapter 15, “Product Specifications,” and Drawing 164201535-2 on page A-3. 4. Ensure the UPS is in Normal mod...
15-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Chapter 15 Product Specifications 15.1 Model Numbers The UPS systems are housed in free-standing cabinets with safety shields behind the doors. The UPS systems are available in 50/60 Hz with various output powe...
Product Specifications 15-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 15.3 Multiple Module Parallel Specifications 15.3.1 UPM Input Same as single module. 15.3.2 UPM Output Same as single module. 15.3.3 Environmental Same as single module. 15.3.4 Battery Sa...
A-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Appendix A 16- Installation Information The information in this appendix is helpful during the planning and installation of the UPS system. This appendix contains the following drawings: 쑺 164201535-1 Typical Po...
DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: 164201535 --- 2 1 of 2 PHYSICAL FEATURES AND REQUIREMENTS 111504 B Installation Information A-3 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1. The UPS equipment operating environment must meet weight requirement...
2 of 2 PHYSICAL FEATURES AND REQUIREMENTS 111504 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 2 Installation Information A-4 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 7. The basic environmental requirements for operation of the UPS system...
BATTERY BREAKER 1 of 5 UPS SYSTEM ONELINE DRAWING 111504 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 4 UPS CABINET INVERTER RECTIFIER STATIC SWITCH REMOTE EPO BUILDING ALARMS AC OUTPUT TO CRITICAL LOAD AC INPUT TO UPS RECTIFIER 3 WIRE A --- B --- C AC INPUT TO BYPASS 4 WIRE A ---...
UPS SYSTEM ONELINE DRAWING 093004 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B OUTPUT TO CRITICAL LOAD BATTERY CABINET BATTERY BREAKER E4. E5 E9 E10 E11 E12 FUSE K5 STATIC SWITCH FUSE K3 FUSE BATTERY CONVERTER RECTIFIER INVERTER K1 UPM 1 E1 E2 E3 E6E 7E8 E12 A B SEE NOTE 2 MODULE TIE CABINET (O...
1 of 16 POWER WIRING INSTALLATION NOTES 111504 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 5 Installation Information A-11 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Table E. INPUT/OUTPUT Ratings & External Wiring Requirements for Pow...
POWER WIRING INSTALLATION NOTES 111504 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 5 NOTE: Customer ground can be run in any conduit listed in Table K. 5 of 16 Installation Information A-15 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 8. Te...
POWER WIRING INSTALLATION NOTES 111504 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 5 9 of 16 Installation Information A-19 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 12. External overcurrent protection is not provided by this product, but...
POWER WIRING INSTALLATION NOTES 093004 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 5 11 of 16 Installation Information A-21 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 23. Parallel system UPM and system bypass input feeds must come from th...
POWER WIRING INSTALLATION NOTES 093004 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: B 164201535 --- 5 UPM 2 Battery Bypass inputs to UPMs UPM 1 Battery UPM 3 Battery UPM 4 Battery Outputs from UPMs 1A 2A 3A 4A 1B 2B 3B 4B 16 of 16 Installation Information A-26 Powerware ® 9390 UPS (40–80 kVA) Ins...
1 of 2 CONDUIT AND WIRE ENTRY LOCATIONS 111504 B 164201535 --- 6 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: REMOVE DEBRIS SHIELD COVERING EXHAUST GRILL BEFORE OPERATING SYSTEM. TOP ENTRY CONDUIT LANDING FOR AC INPUT AND OUTPUT, DC INPUT, DC CONTROL, AND INTERFACE CONNECTIONS. (REMOVE PANEL TO D...
2 of 2 CONDUIT AND WIRE ENTRY LOCATIONS 111504 B DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: LEFT SIDE VIEW RIGHT SIDE VIEW INTER-CABINET WIRING ACCESS KNOCKOUTS. REMOVE KNOCKOUTS, AS REQUIRED, TO ROUTE WIRES BETWEEN CABINETS. INSIDE PANELS INTER-CABINET WIRING ACCESS KNOCKOUTS. REMOVE KNOCKOUTS...
1 of 4 UPS POWER TERMINAL LOCATIONS 111504 B 164201535 --- 7 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: 208V INPUT AND 208V OUTPUT NOTE: Metal shields covering wiring terminals must be removed or opened to gain access to terminals. GROUND TERMINALS AC INPUT TO UPS RECTIFIER AND BYPASS (A, B, C,...
2 of 4 UPS POWER TERMINAL LOCATIONS 111504 B 164201535 --- 7 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: 208V INPUT AND 208V OUTPUT RECTIFIER INPUT TERMINALS BYPASS INPUT TERMINALS NEUTRAL TERMINALS (E12) OUTPUT TERMINALS DC INPUT FROM BATTERY + (E4) --- (E5) AC INPUT TO UPS RECTIFIER (DUAL INPU...
1 of 12 INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS 111504 B DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: 164201535 --- 8 Installation Information A-33 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 1. Use Class 1 wiring methods (as defined by ...
X --- SLOTS STANDARD X --- SLOT COMMUNICATION BAY 1 2 3 4 OPTIONALX --- SLOT COMMUNICATION BAY WIREWAY FOR BOTTOM ENTRY INTERFACE WIRING 111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS NOTE: Metal shields covering wi...
NOTE: 1. All building alarm inputs or remote features require an isolated normally- open contact or switch (rated at 24 Vdc, 20 mA minimum) connected between the alarm input and common terminal as shown. All control wiring and relay and switch contacts are customer provided. 2. Regardless of assignm...
111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS 4 of 12 Installation Information A-36 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 9. The UPS DC UVR trip and Battery Aux signal...
111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS 5 of 12 Installation Information A-37 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C 11. The Remote EPO feature opens all contacto...
111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS Hot Sync CAN Bridge Card CONNECTIONS FOR PARALLEL SYSTEM CONTROL CONNECTIONS FOR RMP, RIM, OR SCM (ONLY ONE DEVICE CAN BE CONNECTED AT A TIME) BUILDING ALARM 2 REPLACEM...
093004 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS NOTE: This drawing is for parallel wiring purposes and is not a floor layout plan. UPMs can be placed in any physical order. PARALLEL SYSTEM CAN AND BACK UP CONTROL (PU...
Installation Information A-41 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Building Alarm Pull Chain Wiring Terminations From UPM 1 To UPM 2 To UPM 3 (If Installed) To UPM 4 (If Installed) TB1–2 (BA 2) TB1–2 (BA 2) TB1–2 (BA 2) TB1–2 (BA 2) TB1–3 (Rtn) TB1–3 (...
Installation Information A-42 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Alternate Building Alarm Pull Chain Wiring Terminations From UPM 1 To UPM 2 To UPM 3 (If Installed) To UPM 4 (If Installed) CAN Card J3–1 (Alarm) CAN Card J3–1 (Alarm) CAN Card J3–1 (Al...
111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS TERMINAL TB–1 SIGNAL CONNECTIONS FROM THE UPS GROUND TERMINAL REMOTE MONITOR PANEL AND RELAY INTERFACE MODULE TERMINAL LOCATIONS TERMINAL TB–3 120 VAC POWER SUPERVISORY...
111504 B 164201535 --- 8 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS UPS CAN CARD J3 120 VAC FROM CRITICAL BUS LINE NEUTRAL TWISTED PAIR GROUND TERMINAL RMP, RIM, OR SCM 12 of 12 Installation Information A-44 Powerware ® 9390 UPS (40–80 ...
UPS CABINET DIMENSIONS 111504 B 164201535 --- 9 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: Dimensions are in millimeters [inches] 3 of 4 BOTTOM VIEW with OPTIONAL FLOOR MOUNTING BRACKETS Installation Information A-47 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535...
UPS CABINET DIMENSIONS 111504 B 164201535 --- 9 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: Dimensions are in millimeters [inches] 4 of 4 BOTTOM VIEW with OPTIONAL SEISMIC MOUNTING BRACKETS Installation Information A-48 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 1642015...
1 of 1 OPTIONAL REMOTE EMERGENCY POWER-OFF 111504 B 164201535 --- 10 DESCRIPTION: DATE: DRAWING NO: SHEET: REVISION: 114.3 (4.50) 115.8 (4.56) 11.9 (0.47) 95.3 (3.75) SQUARE 88.9 (3.50) 1/2 in. Knockout Pattern typ. 5 sides TO UPS TO OTHER EQUIPMENT NOTE: 1. Conduit and wiring between the Remote Eme...
W-1 Powerware ® 9390 UPS (40–80 kVA) Installation and Operation Manual S 164201535 Rev C Warranty LIMITED FACTORY WARRANTY FOR POWERWARE ® 9390 PRODUCTS WARRANTOR: The warrantor for the limited warranties set forth herein is Powerware Corporation, a Delaware Corporation (“Powerware”). LIMITED WARRAN...
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