Page 2 - IMPORTANT SAFETY INSTRUCTIONS; Instructions Importantes Concernant La Sécurité; SAVE THESE INSTRUCTIONS; Conserver Ces Instructions
ii Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 ------------------------------------------------------------------------ ------------------------------------------------------------------------ ---------------------------------- IMPORTANT SAFETY ...
Page 3 - Table of Contents
iii Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Table of Contents Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using This Manual 3 . . . . . . . . . . . . . . . ...
Page 4 - Section II Operation
iv Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Section II Operation 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Understanding UPS Operation 39 . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 7 - List of Figures
vii Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 List of Figures Figure 1. Powerware BPIII Harsh Environment UPS System 2 . . . . . . . . . Figure 2. Cabinet as Shipped, with Outer Packaging and Pallet 10 . . . . . . Figure 3. Removing Front an...
Page 9 - Introduction
1 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Introduction Powerware BPIII online power protection can be utilized to prevent loss of valuable electronic information, minimize equipment downtime, and/or minimize the adverse effect on equipment...
Page 11 - Using This Manual
3 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Using This Manual This manual describes the Powerware BPIII HE UPS installation, operation and routine maintenance. The information in this manual is divided into the sections and chapters listed. ...
Page 12 - Conventions Used in This Manual; Bold type; Italic type
4 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 • Chapter 13 -- Serial Communications -- describes the serial communications features of the UPS system. • Chapter 14 -- Remote Notification -- contains instructions for using the remote notification...
Page 13 - Safety Considerations; Only AUTHORIZED SERVICE PERSONNEL should perform service or; If service or routine maintenance is required:; Getting Help; question this manual does not answer, please call Powerware at:; United States
5 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Safety Considerations The UPS and Environmental cabinets are designed for industrial applications in harsh environments. However, the UPS system is a sophisticated power system and should be handle...
Page 14 - This Page Intentionally Left Blank.
6 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 This Page Intentionally Left Blank.
Page 17 - Getting Started; The Harsh Environment (HE) UPS system is shipped as two separate; Creating an Installation Plan; Ambient Temperature Range:; front of and above each cabinet for proper air circulation.
9 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Getting Started The Harsh Environment (HE) UPS system is shipped as two separate cabinets (UPS Cabinet and Environmental Cabinet). Each cabinet is shipped on a wood/foam and steel pallet. Use a for...
Page 18 - Environment Considerations; The UPS system must be installed on a sealed concrete floor.; Inspecting and Unpacking Each Cabinet; contact your local sales or service office immediately.
10 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Environment Considerations The UPS system must be installed on a sealed concrete floor. WARNING:Installation should be performed by qualified personnel. Inspecting and Unpacking Each Cabinet The fir...
Page 19 - DO NOT tilt cabinets more than 10 degrees from vertical.; Unloading the UPS System From the Pallet; followed, the cabinet may tip and cause serious injury.
11 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 2. Use a forklift or other material handling equipment to move the cabinets to a convenient unpacking area. Insert the forklift jacks between the foam cushions on the bottom of the unit. CAUTION: ...
Page 20 - the cabinet is no longer supported by the jacking bolts.; Wiring Requirements
12 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 FRONT SIDE FOAM SUPPORT SUPPORT 1 2 1 2 2 2 JACKING BOLT FLOOR PROTECTOR 1 2 DOOR CUSHION Figure 3. Removing Front and Rear Supports WARNING: Cabinet may fall. Do not loosen hardware attaching the s...
Page 21 - the Environmental cabinet.; TOP VIEW
13 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing the Harsh Environment UPS System After the UPS system is unpacked and moved to the final installation location, the UPS and Environmental Cabinets are ready to be joined. Once the cabin...
Page 22 - Installing the UPS Cabinet Sections; Grounding Joined
14 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 WARNING:Installation should be performed by qualified personnel. Note the following important information while installing the UPS: • Dimensions in this manual are provided in millimeters and inches...
Page 23 - Grounding Joined Cabinets; fastened to the UPS cabinet in the customer terminal area).
15 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Grounding Joined Cabinets Open the door of each cabinet. Locate the grounding stud at the front/side of each frame. Remove the top nut, lock washer, and flat washer from each stud (if attached, se...
Page 24 - Installing UPS Internal Power and Control Wiring; requirements and terminal locations.
16 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Installing UPS Internal Power and Control Wiring NOTE: The cables used in steps 2 through 12 are coiled inside the Environmental cabinet and are attached at the factory to the terminals inside this ...
Page 25 - Installing UPS External Wiring; Reinstall cabinet doors.; Preparing the UPS for Installing; To prepare the UPS for wiring to an RMP, RIM, SCM or Remote EPO:; Open the doors of the UPS.; Initial Startup; reserve a preferred startup date.
17 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing UPS External Wiring 1. Install rectifier, bypass, and battery input power wiring to terminals in the Environmental cabinet. Refer to Drawings 164201261 --- 1 and 164201261 --- 4 in Appe...
Page 26 - Completing the Installation Checklist; and retain the original.
18 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Completing the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist. This checklist ensures that all hardware, cables, and other equi...
Page 27 - Installation Checklist; Each cabinet in the UPS system is placed in its installed location.
19 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installation Checklist - All packing materials and restraints have been removed from each cabinet. - Each cabinet in the UPS system is placed in its installed location. - All cabinets are bolted t...
Page 28 - Notes
20 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Notes
Page 29 - Installing a Remote EPO Control; The Remote EPO control arrives as shown in Figure 6. See Drawing; To install a Remote EPO control:; operator’s consoles or exit doors.; Table A. Remote EPO Wire Terminations; To Communications
21 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing a Remote EPO Control The Remote EPO control arrives as shown in Figure 6. See Drawing 164201261 --- 7 in Appendix A for enclosure dimensions, side views, and knockout patterns. EMERGENC...
Page 30 - NOTE: This switch must be a dedicated; with the first Remote EPO.
22 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Table B. Remote EPO Remote EPO switch rating is 24 VDC. 1 Amp minimum if supplied by user. NOTE: This switch must be a dedicated switch not tied into any other circuits. 4. If installing multiple Re...
Page 31 - Installing a Remote Monitor Panel; As an option, a Remote Monitor Panels (RMPs) can be installed to; Table C. Optional Monitoring Accessories; Number and Type of Accessories Permitted
23 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing a Remote Monitor Panel As an option, a Remote Monitor Panels (RMPs) can be installed to monitor the operation of the UPS system from virtually any location within the facility, up to 50...
Page 34 - Table D. RMP Wire Terminations; INCHES
26 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 (ON COMMUNICATIONS PANEL OF THE UPS) DB --- 9 CONNECTOR TB1 TB2 Figure 9. Wiring an RMP to the UPS 4. Connect RMP wiring to the terminal block using terminations shown in Table D. Table D. RMP Wire ...
Page 37 - Installing a Relay Interface Module
29 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing a Relay Interface Module The optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the UPS system. The module uses an...
Page 40 - Table E. RIM Wire Terminations
32 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 4. Connect RIM wiring to the terminal block using the terminations shown in Table E. 5. Contact your local field service office for verification and testing of the RIM and its connections prior to m...
Page 41 - The optional Supervisory Contact Module (SCM) as shown in Figure 13
33 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Installing a Supervisory Contact Module The optional Supervisory Contact Module (SCM) as shown in Figure 13 provides contacts for monitoring UPS status. A maximum of two monitoring accessories (RM...
Page 42 - To install a Supervisory Contact Module:
34 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Before installing an RMP, be sure you have prepared the UPS according to the instructions in Chapter 2. To install a Supervisory Contact Module: 1. Securely mount the SCM. 2. Install wiring from the...
Page 43 - Repeat steps 1 through 5 for each SCM you are installing.; Table F. Supervisory Contact Module Wire Terminations
35 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 (ON COMMUNICATIONS PANEL OF THE UPS) DB --- 9 CONNECTOR TB1 TB2 Figure 15. Wiring an SCM to the UPS 4. Connect the SCM wiring to the terminal block using the terminations shown in Table F. 5. Cont...
Page 47 - Understanding UPS Operation
39 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Understanding UPS Operation Your UPS functions automatically to supply AC electrical power to your critical load. The UPS always operates in one of four modes: • In Normal mode, the critical load ...
Page 48 - Looking Inside the UPS; critical load; UPS CABINET; Product
40 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Looking Inside the UPS The Powerware BPIII HE is a continuous duty, solid-state UPS that supports the following equipment: process control, data processing, and telecommunications/PBX. The Powerware...
Page 49 - Normal Mode; the status area of the LCD screen.; BATTERY; RECTIFIER; BYPASS
41 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Normal Mode In Normal mode, utility AC power is supplied to the rectifier. The rectifier supplies DC power to the inverter, which then supplies the critical load with AC power. The rectifier also ...
Page 50 - Bypass Mode; the load through an internal switch and an internal transformer.; The critical load is not protected while the UPS is in Bypass mode.; is operating in Bypass mode.; Bypass mode, an alarm condition will be recorded.
42 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Bypass Mode The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load through an intern...
Page 51 - Battery Mode; and the battery supply capacity.; from the incoming utility until Normal mode is achieved.
43 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Battery Mode The UPS transfers to Battery mode automatically if a utility power outage occurs, or if the utility power does not conform to specified parameters. In Battery mode, the battery, throu...
Page 52 - Maintenance Bypass Mode; is operating in Maintenance Bypass mode.; Maintenance Isolation (MIS) Circuit Breaker; system damage from improper operation.
44 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Maintenance Bypass Mode The UPS can be manually switched to Maintenance Bypass mode allowing the UPS to be electrically isolated from the critical load. The bypass source supplies the commercial AC ...
Page 53 - Monitoring and Controlling UPS Operation; The; EMERGENCY POWER OFF; pushbutton. Use the LCD screen
45 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Monitoring and Controlling UPS Operation After you start the UPS, operator intervention is unnecessary except for periodic checks of the UPS status. Manual operation is required only during routin...
Page 55 - Controls and Features; UPS Controls; Control Panel; Monitor Panel; Maintenance Bypass; UPS Standard Features; Communication Panel; Computer Interface; Summary Alarm Contacts; Input Filter; input filter
47 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Controls and Features UPS Controls The UPS has three primary control areas as described in the following paragraphs. Control Panel The Control Panel on the front of the UPS (see Figure 22) contain...
Page 56 - internal wireway; Options and Accessories
48 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Emergency Power Off An EMERGENCY POWER OFF pushbutton is provided for situations where you must immediately remove all power to your critical load. The pushbutton is located on the Monitor Panel for...
Page 57 - If service or routine UPS maintenance is required:
49 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Safety Considerations The UPS enclosures are designed for industrial or computer room applications, and contain safety shields behind the doors. However, the UPS is a sophisticated power system an...
Page 58 - ON; OFF; PHASE; RISK OF ELECTRIC SHOCK
50 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Symbols, Controls, and Indicators These symbols may appear on your UPS system or on labels inside the UPS. They are accepted by most international safety agents. Everyone in your organization who wo...
Page 59 - Using the Monitor Panel
51 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Using the Monitor Panel This chapter describes the Monitor Panel and how to monitor and control UPS operation. The Monitor Panel is a black rectangular area on the front of the UPS (see Figure 23)...
Page 60 - Using the LCD Screen
52 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 The Monitor Panel contains: 1. A flat liquid crystal display (LCD) screen. 2. A horizontal row of pushbuttons. 3. A vertical column of backlit status indicators. 4. A red EMERGENCY POWER OFF pushbut...
Page 61 - Using the Pushbuttons; pushbuttons; Adjusting the Contrast
53 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 D The currently selected option is highlighted in the menu box. Press the and pushbuttons to move the highlight up or down. The data in the information area ( G ) changes accordingly. E The menu b...
Page 62 - Reading the Status Indicators; status indicators
54 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Reading the Status Indicators The six lights on the left side of the monitor panel are status indicators . They are backlit by colored light emitting diode (LED) lamps, and work in conjunction with ...
Page 63 - Using the Menu Options; menus; Meters
55 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Using the Menu Options The UPS menus allow you to display data in the information area to help you monitor and control UPS operation. The following menus and options are available: • Meters Displa...
Page 64 - Select; Load Amps; from the Meters menu to see a real-time bar graph of the output
56 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Select Load Amps from the Meters menu to see a real-time bar graph of the output current of the UPS. The graph shows the current for each phase.Figure 26 shows the Load Amps Meters screen. Uninterru...
Page 65 - from the Events menu to display the Event History Log. The Event; to scroll through the Event History log.
57 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Select History from the Events menu to display the Event History Log. The Event History Log lists up to 400 system events in chronological order, with the most recent event listed last. The end of...
Page 66 - Active
58 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Select Active from the Events menu to display a listing of all system events that are currently active. The most recent system event is listed first. As events clear, they are removed from the Activ...
Page 67 - Unit; shows the percent of availability of the UPS and the bypass source.
59 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Select Unit from the Statistics menu to display a listing of statistics about UPS operation.Figure 29 shows the Unit Statistics screen. Uninterruptible Power System UPS System NormalAlarm: None No...
Page 68 - Mimic; current through the components is highlighted.
60 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Select Mimic from the Graphics menu to display a real-time graphical representation of the flow of current through the UPS.Figure 30 shows the Mimic screen. Uninterruptible Power System UPS System N...
Page 69 - Time
61 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Select Time from the Setup menu to display the Time Setup screen. The Time Setup screen allows you to set the internal timestamp of the UPS. The timestamp is used for logging events in the Event H...
Page 71 - Operating the UPS; This chapter describes how to start and stop the UPS and how
63 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Operating the UPS This chapter describes how to start and stop the UPS and how to transfer the system to maintenance bypass. Figure 33 shows the location of the operating controls. NOTE: Before st...
Page 72 - Using the Operating Controls; MODE
64 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Using the Operating Controls Although the operating controls appear easy to use, you should read these instructions and thoroughly understand how the controls work before attempting to use them. Ref...
Page 74 - Operation; To Place the UPS in Normal Mode:; OK To Close CB2; To Shut Down the UPS from Normal Mode:
66 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Operation The following sections describe how to operate the controls to start, stop, or change the operating mode of the UPS. To Place the UPS in Normal Mode: 1. Close BIB circuit breaker. 2. Close...
Page 75 - To Start the UPS in Bypass Mode:
67 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 To Start the UPS in Bypass Mode: If the power processing unit (PPU) of the UPS is not available and you need to energize your critical load right away, you can energize your critical load without ...
Page 76 - Horn sounds every 2 seconds.
68 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 To Cold Start the UPS from Battery (No AC Input Power): To start the UPS system when commercial power is not available, perform the following procedure: 1. Ensure the feeder breaker is open (no inpu...
Page 78 - Using the EMERGENCY POWER OFF Pushbutton; The Remote EMERGENCY POWER OFF option functions the same way as; To Use the EMERGENCY POWER OFF Pushbutton; PUSH TO RESET; Resetting UPS System after Emergency Power Off; identified and cleared.
70 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Using the EMERGENCY POWER OFF Pushbutton Emergency Power Off is initiated by the covered, red EMERGENCY POWER OFF pushbutton on the Monitor Panel. This pushbutton is protected by a clear plastic shi...
Page 79 - Using Features and Options; The many standard features of your UPS provide consistent,; Building Alarm Monitoring; should use twisted pair wires for each alarm input and common.
71 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Using Features and Options The many standard features of your UPS provide consistent, economical, and dependable power protection. In addition, you can add available options and accessories to enh...
Page 81 - Table 1. Optional Monitoring Accessories
73 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Remote Monitor Panel As an option, you can install Remote Monitor Panels (RMPs) to monitor the operation of the UPS system from virtually any location within your facility, up to 500 feet from the...
Page 83 - Relay Interface Module; UPS AVAILABLE
75 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Relay Interface Module An optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the UPS system. A maximum of two monitoring acce...
Page 84 - Supervisory Contact Module; input connections on TB1, and output connections on TB2.; The SCM provides signals for the following indications:
76 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Supervisory Contact Module An optional Supervisory Contact Module (SCM) establishes an interface between the UPS manufacturer’s equipment and the customer’s monitor. This interface allows the custom...
Page 85 - Responding to System Events; When the UPS system is running in Normal mode, it continually; from the Events menu on the LCD screen to look at the Active; System Event Horns; beeps every 4 seconds.; System Event Lights
77 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Responding to System Events When the UPS system is running in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to le...
Page 86 - System Event Messages; INVERTER ALARMS
78 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 System Event Messages When a system event occurs, a message is added to the Event History Log. A message may also appear on the Monitor Panel of the UPS. The Event History Log contains all system ev...
Page 89 - RECTIFIER NOTICES
81 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 RECTIFIER NOTICES Input AC Over VoltageInput AC Under VoltageInput Over FrequencyInput Under FrequencyPower Supply Over VoltagePower Supply Under VoltageInput TransientDC Voltage LowDC Voltage Hig...
Page 90 - MONITOR NOTICES
82 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 MONITOR NOTICES Output AC Over VoltageOutput AC Under VoltageOutput Over FrequencyOutput Under FrequencyThree Wire AC Over VoltageThree Wire AC Under VoltageThree Wire Under Freq.PowerNode Network D...
Page 91 - Converter Normal
83 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 CONVERTER NOTICES Converter ShutdownConverter In StartupOK To Close CB2Converter Logic Power OK CONVERTER STATUSES Converter Normal
Page 93 - Serial Communications; This chapter describes the serial communications feature of
85 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Serial Communications This chapter describes the serial communications feature of the Powerware BPIII HE UPS. One RS --- 232/RS --- 485 serial communication port and an optional RS --- 232 serial ...
Page 94 - Locating the Communications Panel; items inside the UPS.
86 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Locating the Communications Panel The Communications Panel inside the UPS contains two serial communications ports, one DB --- 9 and one optional DB --- 25. The ports provide a computer interface to...
Page 95 - Connecting Equipment to a Serial Port; Table 3 describes them.; Description
87 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Connecting Equipment to a Serial Port You can connect a wide variety of terminals, printers, and computers to each port, and configure the UPS as the Data Communication Equipment (DCE). Set up the...
Page 96 - Optional
88 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 3 2 1 6 5 4 9 8 7 12 11 10 13 15 14 18 17 16 21 20 19 24 23 22 25 GND RS232 TXD RS232 RXD RS232 RTS RS232 CTS RS232 DSR RTN +12V NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT US...
Page 97 - Configuring the Serial Ports
89 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Configuring the Serial Ports You must configure the port for communications using the LCD screen and pushbuttons on the UPS Monitor Panel. Select Port 1 or Port 2 (optional) from the Setup menu to...
Page 99 - should set your equipment to NO PARITY.; Handshaking
91 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Data/Stop The data size and stop bits of the equipment connected to this port. These settings determine the number of bits transmitted per ASCII character. The data size and stop bits you specify ...
Page 100 - Terminal Mode; Printing Selected Information
92 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Terminal Mode In this mode, system events are continually logged through the serial port to the device connected to the port. Port 2 operates by default in Terminal mode. The printed log entries con...
Page 101 - printing are included in chronological order.
93 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Entire Log (Ctrl + P) This key sequence prints the entire Event History Log of the UPS at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with...
Page 102 - a sample Meters printout.
94 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Meters Printout (Ctrl + M) This key sequence prints the current readings of the UPS system meters. The Input area shows the phase-to-phase voltage, frequency, and phase current of the incoming utili...
Page 103 - Volts
95 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Battery Test Printout (Ctrl + B) This key sequence prints the Battery Test Log. The log consists of a history of the last 30 battery tests that were run and the results of those tests. The most re...
Page 104 - System Configuration; System Configuration Mode Main Menu; be prompted to enter the password for this mode:; Program Building Alarms
96 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 System Configuration The System Configuration mode allows you to modify special functions in your UPS. These functions include programming of building alarms, customizing building alarm messages, ad...
Page 105 - Enable/Disable Default Functions
97 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Enable/Disable Default Functions From this menu you may either enable the building alarms for general functions or special functions such as On Generator, Go To Bypass, and Go To UPS. You may also...
Page 106 - should be included when entered.
98 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Customize Alarm Messages If Customize Alarm Messages is selected from the Program Building Alarm menu, you can select a custom message for a building alarm or disable a previously enabled building a...
Page 107 - Adjust Output Voltage; Change Password; Password must be six characters in length.
99 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Adjust Output Voltage If Adjust Output Voltage is selected from the main menu, the following menu is displayed: Adjust Output Voltage Output Voltage Setup: 208Output Voltage Range: 197 --- 218Ente...
Page 108 - Battery Test Setup
100 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Battery Test Setup If Battery Test Setup is selected from the main menu, the following menu is displayed: Battery Test Setup 1. Setup One-time Delayed Battery Test2. Setup Monthly Battery Test3. Se...
Page 109 - Modify Low Battery Time; following menu will be displayed:; Calibration Mode; Calibration mode is for use by service personnel ONLY. To prevent; Computer Mode; contact your sales representative.; Remote Monitor Mode
101 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Modify Low Battery Time This menu allows you to modify the low battery time warning. When selected, the following menu will be displayed: Modify Low Battery TimeLow Battery Time (Minutes): 004Ent...
Page 111 - Optional Remote Notification; The optional RS --- 232 serial communication port is required to use
103 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Optional Remote Notification NOTE: The optional RS --- 232 serial communication port is required to use this feature. Remote Notification provides the user with the option of receiving alarms and...
Page 112 - Remote Notification Features; option are as follows:
104 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Remote Notification Features Remote Notification provides the UPS with the capability to utilize a standard off-the-shelf PC modem as a telephone interface. The features provided by this option are...
Page 113 - Description of Operation; Call Answer
105 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Description of Operation The Remote Notification option performs three basic functions: Call Answer into Terminal mode, Call Out to a remote terminal, and Housekeeping. Remote Notification also a...
Page 114 - Housekeeping; operation and Call Out is enabled.
106 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 • The UPS logs a successful notify to the event log when the remote computer or modem answers and leaves an event message with the following format. nnn<space>mmm<LF><CR> where: n...
Page 115 - Hardware Requirements; Notification function.
107 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Hardware Requirements The following hardware components are required to connect the Remote Notification function. • Modem: Basic external PC modem supporting the following AT commands.E0 --- Do n...
Page 116 - Configuring the Modem; sections of this chapter.; Basic Modem Configuration; Only the initial phone number needs to be entered by the user.
108 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Configuring the Modem The modem must be configured by the user before connecting to the UPS. In addition, the modem must be programmed with the Call Out telephone numbers in order to operate the Re...
Page 117 - Configuring the Modem to Call a Remote Computer
109 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Configuring the Modem to Call a Remote Computer To configure the modem to call a remote computer, perform the following procedure: NOTE: Perform this procedure only after completing “Basic Modem ...
Page 118 - Configuring the Modem to Call a Numeric Pager; section of this chapter.; prevents the pager service from picking up on the modem hang-up
110 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Configuring the Modem to Call a Numeric Pager To configure the modem to call a numeric pager system, perform the following procedure. NOTE: Perform this procedure only after completing “Basic Modem...
Page 119 - Configuring the Modem to Answer Incoming Calls; to the Terminal mode.; Final Modem Configuration
111 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Configuring the Modem to Answer Incoming Calls To configure the modem to answer incoming calls, perform the following procedure. NOTE: Calling into the UPS does not present any type of security r...
Page 120 - UPS Setup Configuration; Panel to access the setup screen and configure Port 2 as follows.
112 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 UPS Setup Configuration Connect the modem to the UPS by connecting one end of the serial cable to the optional UPS Port 2 DB --- 25F connector and the other to the modem (refer to Chapter 13, “Seri...
Page 125 - Maintaining the UPS System; The components inside the UPS cabinet are secured to a; Important Safety Instructions; Remember that your UPS is designed to supply power EVEN WHEN; the electrical state of any cabinet in the UPS system.
117 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Maintaining the UPS System The components inside the UPS cabinet are secured to a sturdy metal frame that is supported by the UPS magnetics. This design allows authorized service personnel to rem...
Page 126 - Performing Preventive Maintenance; Perform the following checks DAILY:; Product Specifications; Perform the following checks MONTHLY:; inches
118 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Performing Preventive Maintenance The UPS requires very little preventive maintenance. However, the UPS should be inspected periodically to verify that the unit is operating normally. Perform the f...
Page 127 - Maintenance Training; service at
119 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Maintenance Training A basic training course, available from Powerware, gives you a competent working knowledge of UPS operation and teaches you how to perform first level corrective maintenance....
Page 129 - The following sections detail the input, output and; System; System Input
121 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Product Specifications The following sections detail the input, output and environmental specifications for the UPS system. System Models Notes Powerware BPIII HE 50 50 kVA, 40kW 50 Hz/60 Hz mode...
Page 130 - System Output
122 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 System Output Rectifier/Charger Capacity 135% + 6 Kw DC Filtering Ripple voltage less than 0.5% peak to peak UPS Output Capacity 100% current at 0.8 power factor Output Voltage Regulation 1% (10% t...
Page 131 - Data section for more information.
123 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Environmental Specifications Operating Temperature 0 to 50 ˚ C without derating. However, operating at or near 50 ˚ C will adversely affect battery life (refer to your battery specifications for ...
Page 134 - INSTALLATION NOTES; INPUT; Ratings & External Wiring Requirements for; separated from source power.
NOTE: Callout letter and map to drawing #164201261 --- 3 , , , DESCRIPTION: DATE: DRAWING NO: 1 of 11 INSTALLATION NOTES SHEET: REVISION: F 111503 164201261 --- 1 A --- 2 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Table A. INPUT Ratings & E...
Page 135 - codes for proper grounding practices.
NOTE: Callout letter and map to drawing #164201261 --- 3 , , , DESCRIPTION: DATE: DRAWING NO: 2 of 11 INSTALLATION NOTES SHEET: REVISION: F 111503 164201261 --- 1 A --- 3 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 Table B. OUTPUT Ratings &...
Page 137 - C. A hex key tool is required to attach wires to terminals.; Table D. Internal Power Cable Terminations
DESCRIPTION: DATE: DRAWING NO: 4 of 11 INSTALLATION NOTES SHEET: REVISION: B 011500 164201261 --- 1 A --- 5 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 10. Refer to Table D for internal power cable terminations and Table E for external power c...
Page 138 - Table E. External Power Cable Terminations; are bolted together on site.; Air Conditioning or Ventilation
DESCRIPTION: DATE: DRAWING NO: 5 of 11 INSTALLATION NOTES SHEET: REVISION: B 011500 164201261 --- 1 A --- 6 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Table E. External Power Cable Terminations Terminal Function Voltage Terminal Function Size o...
Page 139 - battery current is computed at 1.8 volts per cell.; Table G. Maximum Input Circuit Breaker Ratings; UPS and 320 amps AT for the 208 volt input UPS.; Table H. Maximum Output Circuit Breaker Ratings
DESCRIPTION: DATE: DRAWING NO: 6 of 11 INSTALLATION NOTES SHEET: REVISION: E 093001 164201261 --- 1 A --- 7 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 16. Battery voltage is computed at 2 volts per cell as defined by Article 480 of the NEC. R...
Page 140 - Table I. Maximum DC Input Circuit Breaker Ratings; shown in Table J, according to your UPS system configuration:; Table J. Equipment Weight and Point Loading
DESCRIPTION: DATE: DRAWING NO: 7 of 11 INSTALLATION NOTES SHEET: REVISION: B 011500 164201261 --- 1 A --- 8 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 25. Table I lists the maximum rating for DC input circuit protection devices (circuit breaker...
Page 141 - Communications Panel
TB1 BLDG ALARM 1 BLDG ALARM 4 BLDG ALARM 5 1 23456 78 9 15 10 11 14 13 12 TB2 BLDG ALARM 2 BLDG ALARM 3 BLDG ALARM 6 1 23456 78 9 15 10 11 14 13 12 RS232 RS485 ON BYPASS BATTERY CONTACTOR CLOSED RELAY 2 NO ON INV RELAY 2 NC RELAY 1 NO RELAY 1 NC BLDG ALARM 1 RTN BLDG ALARM 4 RTN BLDG ALARM 5 RTN BLD...
Page 142 - Table K. Communications Panel Inputs and Outputs
DESCRIPTION: DATE: DRAWING NO: INSTALLATION NOTES SHEET: REVISION: A 9 of 11 053099 164201261 --- 1 A --- 10 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 Table K. Communications Panel Inputs and Outputs TB2 Pin # Name Description 1 REMOTE EPO Con...
Page 143 - control wiring for options and accessories.; Table L. Control Wiring Terminations; Table M. Summary Alarm Relay Contacts; RELAY 1
DESCRIPTION: DATE: DRAWING NO: 10 of 11 INSTALLATION NOTES SHEET: REVISION: A 053099 164201261 --- 1 A --- 11 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 28. Use Class 1 wiring methods (as defined by the NEC) for control wiring. Install the co...
Page 144 - upstream protective devices to the UPS.; NOTE: This switch must be a dedicated switch
DESCRIPTION: DATE: DRAWING NO: 11 of 11 INSTALLATION NOTES SHEET: REVISION: A 053099 164201261 --- 1 A --- 12 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 30. The Remote EPO feature opens all breakers and contactors in the UPS cabinet and isolate...
Page 146 - ONELINE DRAWINGS OF UPS SYSTEM
A --- 14 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 1 of 4 SHEET: REVISION: A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 --- 3 UPS SYSTEM WITH 480/480 OR 400/400 VOLT INPUT/OUTPUT
Page 147 - UPS SYSTEM WITH 480/208 VOLT INPUT/OUTPUT
A --- 15 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 2 of 4 SHEET: REVISION: A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 --- 3 UPS SYSTEM WITH 480/208 VOLT INPUT/OUTPUT
Page 148 - UPS SYSTEM WITH 208/208 VOLT INPUT/OUTPUT
A --- 16 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 3 of 4 SHEET: REVISION: A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 --- 3 UPS SYSTEM WITH 208/208 VOLT INPUT/OUTPUT
Page 149 - UPS SYSTEM WITH 600/208 VOLT INPUT/OUTPUT
A --- 17 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 4 of 4 SHEET: REVISION: A ONELINE DRAWINGS OF UPS SYSTEM 053099 164201261 --- 3 UPS SYSTEM WITH 600/208 VOLT INPUT/OUTPUT
Page 150 - EXTERNAL WIRING
A --- 18 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 1 of 2 SHEET: REVISION: D LOCATION OF UPS POWER TERMINALS 011001 164201261 --- 4 UPS CABINET ENVIRONMENTAL CABINET TB1 TB2 Bypass Input Breaker (BIB) Maintenance...
Page 151 - LOCATION OF UPS POWER TERMINALS; INTERCABINET WIRING
A --- 19 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 DESCRIPTION: DATE: DRAWING NO: 2 of 2 SHEET: REVISION: A LOCATION OF UPS POWER TERMINALS 053099 TB1 TB2 Ground DC Input to UPS (E4, E5) (+, --- ) Connect cables 205 and 206 AC Input to Bypas...
Page 153 - REMOTE EMERGENCY POWER OFF
A --- 21 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 114.3 (4.50) 115.8 (4.56) 11.9 (0.47) 95.3 (3.75) SQUARE 88.9 (3.50) Knockout pattern typ. 5 sides TO UPS TO OTHER EQUIPMENT Dimensions are in millimeters (inches) DESCRIPTION: DATE: DRAWING...
Page 154 - REMOTE MONITOR PANEL
A --- 22 Powerware BPIII Harsh Environment UPS 50--75 kV Installation and Operation 164291261 Rev. F 111503 MAX. WIRE SIZE: NO. 14 AWG MIN. WIRE SIZE: NO. 18 AWG WIRES MUST CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN REMOTE MONITOR AND UPS NOT TO EXCEED 500 FEET. 41.1 (1.62) 25.4 ...
Page 155 - RELAY INTERFACE MODULE
A --- 23 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 19.0 (.750) 28.6 (1.12) 41.1 (1.62) EXISTING INTERNAL FLUSH MOUNT SURFACE MOUNT CONTINUES AT UPS MAX WIRE SIZE NO. 14 AWG. MIN WIRE SIZE NO. 18 AWG. Relay Interface Module 88.9 (3.50) 190.5 ...
Page 157 - SUPERVISORY CONTACT MODULE
A --- 25 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 MAX. WIRE SIZE: NO. 14 AWG MIN. WIRE SIZE: NO. 18 AWG WIRES MUST CONDUIT AND WIRING SUPPLIED BY CUSTOMER. MAX. DISTANCE BETWEEN REMOTE MONITOR AND UPS NOT TO EXCEED 500 FEET. 41.1 (1.62) 25....
Page 159 - LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE PRODUCTS
W--1 Powerware BPIII Harsh Environment UPS 50--75 kVA Installation and Operatio n 164201261 Rev. F 111503 LIMITED FACTORY WARRANTY FOR THREE-PHASE POWERWARE PRODUCTS Subject to the conditions herein, Powerware ( Powerware ) warrants solely, to the original end-user, the electronics (the “Unit”), a...
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