Page 2 - IMPORTANT SAFETY INSTRUCTIONS; Instructions Importantes Concernant La Sécurité; SAVE THESE INSTRUCTIONS; Conserver Ces Instructions
ii Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 ------------------------------------------------------------------------ ------------------------------------------------------------------------ ---------------------------------- IMPORTANT SAFETY INSTRUCTIONS Instruction...
Page 3 - Table of Contents; Introduction
iii Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Table of Contents 1 Introduction 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using This Manual 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 4 - List of Figures; Figure 2. Front and Side View of Typical Maintenance Bypass
iv Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 List of Figures Figure 1. Typical 30 --- 160kVA MBM with Isolation Transformer 1 . . . . . . . . Figure 2. Front and Side View of Typical Maintenance Bypass Module on Shipping Pallet (30 --- 160kVA w/XFMR) 5 . . . . . . . ...
Page 5 - The Powerware 9315 Maintenance Bypass Module (MBM) is a
1 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Introduction The Powerware 9315 Maintenance Bypass Module (MBM) is a floor-mounted, enclosed cabinet containing a UPS module, Maintenance Isolation circuit breaker (MIS), and a maintenance Bypass circuit breakr (MBP). A...
Page 6 - Bold type; Italic type
2 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 Using This Manual This manual contains installation and operation procedures for the MBM. Before installation and operation, read through each procedure. · Chapter 1 provides an overview of this manual and references for fu...
Page 7 - For More Information; Powerware; Getting Help; United States
3 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 For More Information For more information on the installation and operation of the UPS system and its accessories, refer to the following: 164200252 Powerware 9315 30 --- 160 kVA UPS Operation Each manual describes th...
Page 8 - This Page Intentionally Left Blank.
4 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 This Page Intentionally Left Blank.
Page 9 - Getting Started; Prepare the site for the MBM installation.
5 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Getting Started This section describes how to install the Powerware 9315 Maintenance Bypass Module (MBM). It contains instructions for installing the MBM and basic site preparation procedures. Figure 2 shows the front a...
Page 10 - Preparing the Site; Ambient Temperature Range; Creating an Installation Plan; Environmental Considerations
6 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 Preparing the Site For the MBM to operate at peak efficiency, the installation site should meet the environmental parameters outlined in the Powerware Ò 9315 Operation manual provided with the UPS system. The operating envi...
Page 11 - Inspecting and Unpacking the Maintenance Bypass Module
7 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Inspecting and Unpacking the Maintenance Bypass Module The first task in preparing for installation of the MBM is inspecting and unpacking the unit. The MBM arrives covered with protective packaging material as shown in...
Page 12 - the local sales or service office immediately.; plywood/polyfoam skids on the bottom of the unit.; Do not tilt unit more than 10 degrees from vertical.; Cut the steel bands around the MBM.
8 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 1. Carefully inspect the outer packaging for evidence of damage during transit. CAUTION: Do not install a damaged MBM. Report any damage to the carrier and contact the local sales or service office immediately. 2. Use a for...
Page 13 - Unloading the MBM from the Pallet; unbalanced. To prevent tipping, raise and lower the jacking bolts; for reinstallation of the doors.; supports from each other. The module must be lowered using jacking; until the foam cushions clear the floor by approximately 3 mm (
9 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Unloading the MBM from the Pallet The MBM pallet consists of four metal angle supports secured to plywood/polyfoam laminated skids. The skids act as shock absorbers for the MBM during shipment. WARNING: Unit is extremel...
Page 14 - Carefully and evenly lower the MBM by turning each jacking bolt
10 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 FRONT SIDE SUPPORT SUPPORT 1 1 2 JACKING BOLT FLOOR PROTECTOR 1 2 DOOR REAR SUPPORT (USE FRONT AND REAR) (4 PLACES) POLYFOAM SKID POLYFOAM SKID Figure 4. Detail of Shipping Supports 6. Carefully and evenly lower the MBM by...
Page 15 - Cable Entry, Top Plan View
11 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Installing and Wiring the Maintenance Bypass Module When the maintenance bypass module (MBM) has been moved to its installed location, unpacked, and inspected, it is ready for installation. This section discusses the t...
Page 17 - Line up and match connection (cables sold separately by Powerware); All cables are terminated to MBM mechanical pressure lugs.; Line and Load Wiring; placard affixed to the front of the MBM cabinet.
13 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 The recommended location, for the Maintenance Bypass Module, is as close to the installed UPS module as possible. Refer to the tables in Appendix A for wire rating and sizing informationThe MBM is packaged in a module ...
Page 19 - schematic diagram of the maintenance bypass module.; Preliminary Checks and Startup for UPS Equipped with; of the sales contract for the UPS system.; Maintenance Bypass Module Operation; MIS is to be OPENED; after MIS is CLOSED
15 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Maintenance Bypass Module Operation This chapter provides preliminary checks, maintenance operations and a schematic diagram of the maintenance bypass module. Preliminary Checks and Startup for UPS Equipped with Mainte...
Page 20 - MBM Operation Without Kirk Key Interlocks; the right front door of the MBM.; From UPS Bypass to Maintenance Bypass:; From Maintenance Bypass to UPS Bypass:; Transfer UPS from Normal to Bypass mode (see UPS Operation manual).
16 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 MBM Operation Without Kirk Key Interlocks The following transfer sequence is the recommended procedure for the step-by-step load transfer from and back to the UPS when required. This information is provided on a label loca...
Page 21 - NOTE: For Parallel Redundant systems, transfer both UPS modules to
17 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 MBM Operation With Kirk Key Interlocks (Optional) The following transfer sequence is the recommended procedure for the step-by-step load transfer from and back to the UPS when required. This information is provided on ...
Page 22 - working in the required area.
18 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 From Maintenance Bypass to UPS Bypass: 1. Confirm BIBs, if installed, are closed. 2. Transfer UPS to Bypass mode (see UPS Operation manual). NOTE: For Parallel Redundant systems, transfer both UPS modules to Bypass mode. 3...
Page 23 - Maintenance; subjected to highly repetitive operations.; beginning maintenance or repairs on the UPS equipment.; listed on labels posted on the equipment.; Short Circuits; accordance with the manufacturer’s recommendations.; Maintenance Bypass Module Diagrams; See Appendix A for onelines and system configuration schematics
19 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Maintenance Maintenance should be scheduled on a periodic basis, recommended not to exceed one year. More frequent intervals are recommended if the equipment is subjected to highly repetitive operations. CAUTION: Refer...
Page 26 - INSTALLATION NOTES; kVA
DESCRIPTION: DATE: DRAWING NO: 1 of 4 INSTALLATION NOTES SHEET: REVISION: C 164201177 --- 1 041500 A --- 2 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 Table A -- 1. Ratings & External Wiring Requirements for Powerware 9315 MBM 30 --- 160 kVA , 480:208 VAC /600:208 ...
Page 33 - Parallel Redundant System.; Control wiring is NEC Class 1.; UPS
A --- 9 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 Table C -- 2. Control Wiring Requirements and Termination Requirement for Reverse Transfer (RT) System. Connecting Point in MBM Cabinet Size of Pressure Termination (lb-in) Connection Point in UPS Size of Pressure...
Page 35 - INTERIOR COMPONENTS
A --- 11 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 2 of 3 SHEET: REVISION: A 164201177 --- 2 080498 INTERIOR COMPONENTS TYPICAL MBM CABINET -- MBP MIS BIB1 BIB2 BREAKER ANNUNCIATION CRITICAL LOAD CONNECTIONS NEUTRAL CONNECTIONS OPTI...
Page 37 - TYPICAL UPS SYSTEM WITH MBM
A --- 13 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 1 of 1 TYPICAL UPS SYSTEM WITH MBM SHEET: REVISION: A 164201177 --- 3 080498 (optional) PDM CABINET (optional) INPUT TRANSFORMER CABINET CABINET UPS MBM CABINET (optional) 30 --- 16...
Page 44 - LINE UP AND MATCH ARRANGEMENT #1
A --- 20 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 1 of 4 SHEET: REVISION: A 164201177 --- 10 LINE UP AND MATCH ARRANGEMENT #1 080498 LINE UP AND MATCH ARRANGEMENT #1 Applicable to POWERWARE 9315 30 --- 160 kVA UPS modules only. 160kVA ...
Page 45 - LINE UP AND MATCH ARRANGEMENT #2
A --- 21 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 2 of 4 SHEET: REVISION: A 164201177 --- 10 LINE UP AND MATCH ARRANGEMENT #2 080498 LINE UP AND MATCH ARRANGEMENT #2 Applicable to POWERWARE 9315 30 --- 160 kVA UPS modules only. 160...
Page 46 - LINE UP AND MATCH ARRANGEMENT #3
A --- 22 Powerware 9315 Maintenance Bypass Module 30-160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 3 of 4 SHEET: REVISION: A 164201177 --- 10 LINE UP AND MATCH ARRANGEMENT #3 080498 LINE UP AND MATCH ARRANGEMENT #3 Applicable to POWERWARE 9315 30 --- 160 kVA UPS modules only. 160kVA ...
Page 47 - LINE UP AND MATCH ARRANGMENT NOTES
A --- 23 Powerware 9315 Maintenance Bypass Module 30 --- 160kVA 164201177 Rev. C 041500 DESCRIPTION: DATE: DRAWING NO: 4 of 4 SHEET: REVISION: A 164201177 --- 10 LINE UP AND MATCH ARRANGMENT NOTES 080498 1 Line up and match power and control interconnection wiring from MBM to UPS/Input Transformer c...