Nilfisk ALTO 2000 - Manuals
Nilfisk ALTO 2000 – Manual in PDF format online.
Manuals:
Manual Nilfisk ALTO 2000
Summary
AMERICAN-LINCOLN TECHNOLOGY 1 - 1 SMART 2000 SPECIFICATIONS .................................................................................................................................. 1-4MACHINE DIMENSIONS ..........................................................................................
1 - 4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 CLEANING PATH Scrubbing - 40 in. (101 cm) - 46 in. (117 cm) Sweeping - 46in. (117 cm) Edge Cleaning - 6 in.(15 cm) Right Side 46in. 117 cm) only TRAVEL SPEED - 0-4 MPH (0 - 6.4kph) STEERING - Rack & Pinion 90°-90° Hyd. Power Steering - Adjustable Stee...
1 - 6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 87” (221 cm) 79” (200.6 cm) 46" (116.8 cm) 37.6" (95.5 cm) 52" (132 cm) c1961/0002 MACHINE DIMENSIONS
AMERICAN-LINCOLN TECHNOLOGY 1 - 7 SMART 2000 STANDARD HARDWARE & TORQUE VALUES SAE - Grade 5 SAE - Grade 8 Screw Size Grade 5 Plated Grade 8 Plated 410H Stainless Brass Type F & T & BT Type B, AB *6 *8 *10 *1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 14 27 39 86 15 28 44 68 98 135 239 387 5...
1 - 8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC TORQUE REQUIREMENTS HYDRAULIC TORQUE REQUIREMENTS Refer to the following chart for torque values on all hydraulic hoses and fittings. Nominal O-Ring Face Seal End SAE O-Ring Boss End SAE Thread Swivel Thread Str. Fitting Dash Size Nut Size or Lo...
AMERICAN-LINCOLN TECHNOLOGY 1 - 9 SMART 2000 DECIMAL - METRIC CONVERSION TABLE FRACTION FRACTION DECIMAL DECIMAL MILLIMETER MILLIMETER C-2001/9907
1 - 10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 YOUR SMART 2000 MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATEWITHOUT FOLLOWING THESE INSTRUCTIONS. PREPARING THE MACHINE FOR OPERATION (IC Engine Powered)1. Connect and tighten battery cables. 2. Fill the tank with REGULAR GRADE gasoli...
AMERICAN-LINCOLN TECHNOLOGY 1 - 11 SMART 2000 MACHINE PREPARATION - BATTERY NOTE After the first 35 operating hours, service must be performed on your engine to ensure future high performance and trouble free operation. See Maintenance. BATTERY POWERED MACHINES *Uncrate the machine and carefully rem...
1 - 12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SAFETY INSTRUCTIONS THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIRDESCRIPTIONS: DANGER To warn of immediate hazards which will result in severe personal injury or death. WARNING To warn of hazards or unsafe practices which...
1 - 14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FOR SAFETY, OBSERVE THE FOLLOWING WARNINGS. FAILURE TO COMPLY MAY CREATE A SERIOUS RISK OF INJURY TO YOURSELF AND OTHERS. THIS MACHINE SHOULD NOT BE USED IN HAZARDOUS LOCATIONS INCLUDING AREAS OF VOLATILE DUST OR VAPOR CONCENTRATIONS. Operators must be t...
AMERICAN-LINCOLN TECHNOLOGY 1 - 15 SMART 2000 OPERATION OF CONTROLS AND GAUGES LIGHT SWITCH (See Figure 2) The light switch is located above the horn button to the leftof the steering wheel. By pressing on the lower part of theswitch, it will work various light options that are available forthis mac...
1 - 16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 OPERATION OF CONTROLS AND GAUGES - Cont. BATTERY CONDITION METER (See Figure 6) The battery condition meter is located on the right side ofthe instrument panel. The condition meter indicates thelevel of charge in the batteries (inspect underload). Thebat...
AMERICAN-LINCOLN TECHNOLOGY 1 - 17 SMART 2000 Figure 10 Figure 11 Figure 9 FILTER SHAKER SWITCH (See Figure 9) The filter shaker switch is located on the top left corner ofthe instrument panel . By pressing and holding in thelower part of the switch, it will activate the filter shakermotors for 20 t...
1 - 18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK SWITCH (See Figure 12) The scrub deck switch is located on the instrument panelto the left of the solution control knob. Pressing in theupperportion of th switch raises the scrub deck and turnsthe brush. In the middle position, the scrub deck ...
AMERICAN-LINCOLN TECHNOLOGY 1 - 21 SMART 2000 MAIN BROOM COMPARTMENT DOOR (See Figure 20) The main broom compartment door is located in front of the left side tire of the machine. The door provideaccess to the main broom for service or inspection. The hopper must be raised to access. WARNING Engage ...
1 - 22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP SYSTEM OPERATING INSTRUCTIONS SOLUTION TANK RECOVERY TANK FILTER FLOW VALVE SCRUB BRUSH SQUEEGEE FLOOR CONTACT FILTER SOLUTION PUMP SEPARATOR P4796/0001 THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the SMART 2000 ...
AMERICAN-LINCOLN TECHNOLOGY 1 - 23 SMART 2000 OPERATING INSTRUCTIONS BEFORE STARTING THE MACHINE 1. Set parking brake. 2. Make sure all controls are in the “OFF” position. 3. Be sure the directional control pedal is in neutral. 4. Ensure the batteries have been fully charged and serviced (see batter...
1 - 24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE CHART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-LincolnTechnology distributor. For best performance, replace worn parts with genuine American-Lincoln Technologyparts. EVERY eight...
AMERICAN-LINCOLN TECHNOLOGY 1 - 25 SMART 2000 1,20 2 3,13,14 4,31 5,16 5,16 5,16 6 6,19 8,18 30, 9,17 10 11,12,29 21,28 21,28 23 27 27 26 24 25 C1960/0102 22 SERVICE CHART DIAGRAM Figure 23
1 - 26 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HELPFUL HINTS FOR CLEANING OPERATION WARNING Do not turn the steering wheel sharply when the machine is in motion. The machine is very responsive to movement of the steering wheel. Do not make sudden turns. Scrub in straight paths. Do not bump posts. Do ...
AMERICAN-LINCOLN TECHNOLOGY 1 - 27 SMART 2000 SERVICE PRECAUTIONS For safety, read and follow the service precautions below. Know the hazards associated with the equipment you are working on to prevent personal injury or damage to equipment. For service assistance, consult you nearest American Linco...
1 - 28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS SWEEPING SYSTEM SERVICE MAIN BROOM To prevent the broom from “setting” in one direction and toprovide the maximum life of the broom it is recommendedthat the broom be turned end over end periodically. ADJUSTING THE MAIN BROOM HEIGHT ...
AMERICAN-LINCOLN TECHNOLOGY 1 - 29 SMART 2000 SERVICE INSTRUCTIONS (Cont.) Figure 27 SIDE BROOM The Side Broom sweeping angle is not adjustable howeverthe height of the side brooms can be adjusted tocompensate for wear as the broom becomes worn fromuse. Always check and adjust the sweep pattern afte...
1 - 30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SERVICE INSTRUCTIONS (Cont.) Figure 29 HOPPER The hopper houses the debris compartment, the dust control filter and the removable dust baffle. Formaximum performance and service life, keep the hopper clean and inspect the seals and flaps daily. Cleanthe ...
AMERICAN-LINCOLN TECHNOLOGY 1 - 31 SMART 2000 Figure 31 SERVICE INSTRUCTIONS (Cont.) REPLACING THE DUST CONTROL FILTER Change the filter panel when damage is evident.1. Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parkingbrake. 2. Open the hopper...
1 - 32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 C1539/0002 SERVICE INSTRUCTIONS (Cont.) PARKING BRAKES The parking brakes are located on the front wheels. They are operated by the brake pedal and the lock lever.Check the parking brakes daily for proper operation and inspect the brake pads for wear eve...
AMERICAN-LINCOLN TECHNOLOGY 1 - 33 SMART 2000 GENERAL MACHINE MAINTENANCE Figure 34 FILLING THE HYDRAULIC RESERVOIR (Figure 29) 1. Access to the hydraulic reservoir is located in the enginecompartment.2. Open the hydraulic reservoir breather filter cap.3. Remove any debris that is in the breather fi...
1 - 34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) Figure 36 REPLACING THE SCRUB BRUSH 1. Raise the scrub brush deck by pressing the “Scrub Brush” switch on the instrument panel. 2. Press the brush latches in to release the scrub brush. 3. Remove the old scrub brush. 4...
AMERICAN-LINCOLN TECHNOLOGY 1 - 35 SMART 2000 GENERAL MACHINE MAINTENANCE (Cont.) Figure 39 RECYCLING PUMP ESP SYSTEM The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pumpintake screens, it requires no regular maintenance. RECYCLING PUMP STORAGE...
AMERICAN-LINCOLN TECHNOLOGY 1 - 37 SMART 2000 PARTS LIST LEGEND Figure 36 ABBREVIATIONS - SCREWS ADJ = Adjusting Screw ADJ.SP = Adjusting Plunger Screw BHM = Binding Head Machine Screw BHS = Button Head Socket Screw CAPT.SL = Captivated Slotted Screw CAPT.WG = Captivated Wing Screw FHM = Flat Head M...
1 - 38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HARDWARE LEGEND Key No. Part Number Description H 1 2-00-05060 Screw, #6-32 x 1.250 RHM H 2 2-00-00455 Flat Washer, .375 x .156 x .047 H 3 2-00-01499 Lock Washer, #6 Med. Helical Spring H 4 2-00-00624 Nut, #6-32 Hex H 5 2-00-00645 Nut, Hex Fiber Insert #...
1 - 44 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ORDERING PARTS Parts may be ordered from American-Lincoln authorized distributors. Inspect the Alto U.S. serial plate to avoid delays in filling you orders: MODEL NO. SERIAL NO. Manufactured By American Lincoln Technology ® Bowling Green, Ohio 1. Use the...
ELECTRICAL SCHEMATIC (BATTERY) AMERICAN LINCOLN TECHNOLOGY SMART 2000 1-45 2ND MOT OR SOLENOID CB-2 15 AMP . 1A 1A FU1 120 AMP . FU2 25 AMP . SECONDAR Y M TR. 5-6HP . SIDE BRM. MTR. CONDITION METER HOUR METER OPTION OPTION OPTION OPTION Continued on 71365 SHT 1B Continued on 71365 SHT 1B SQUEEGEE CO...
CONNECTION - (BATTERY) HARNESS ROUTING AMERICAN LINCOLN TECHNOLOGY SMART 2000 1-46 ITEM 1 1 1 1 3 12 0795-130 7-90-074628-06-05004 0775-188 2-00-04345 HARN.-MACH . DIODE ASSY.WIRE (77A) ISOLATOR TYE-RAP 234 5 QTY. PART NO. DESCRIPTION B 16 17 9A 21A (C) (NC) (NO) 21B REV. NOTE: FWD. HOPPER SWITCH RE...
AMERICAN-LINCOLN TECHNOLOGY 1 - 45 SMART 2000 NOTES
AMERICAN-LINCOLN TECHNOLOGY 2-1 SMART 2000 CHAPTER 2 TABLE OF CONTENTS Main Broom .................................................................................................................................. 2-2Main Broom Baffle and Flaps ...........................................................
2-2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-08-01012 Bracket - Main/Side Broom Adjustment 1 2 7-03-04207 Arm - Main/Side Broom Adjustment 1 3 7-60-00160 Pulley - Cable 1 4 7-13-07130 Clip - Cable Ret. 1 5 7-03-04191 Arm Assembl...
AMERICAN-LINCOLN TECHNOLOGY 2-3 SMART 2000 MAIN BROOM ASSEMBLY- EXPLODED VIEW H49 H49 H46 H43 2 H360 7 H36 1 H15 8 4 3 H358 H17 H27 12 H26 H359 9 10 13 14 11 5 H237 H43 6 H46 H46 H39 H26 8 C1904/0102
2-6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MAIN BROOM BAFFLE AND FLAPS - PARTS LIST Key No. Part Number Description Qty. 1 7-27-07196 Main Frame Weldment 1 2 7-66-05011-1 Roller-Bumper 5 3 7-32-00042 Hinge - Main Broom Baffle 1 4 7-05-01003 Baffle - Main Broom 1 5 7-13-07203 Clamp - Main Broom Chamb...
AMERICAN-LINCOLN TECHNOLOGY 2-7 SMART 2000 MAIN BROOM BAFFLE AND FLAPS - EXPLODED VIEW H15 4 5 H136 H86 22 H26 5 H26 3 5 H36 H43 1 H46 SET UP IN THIS POSITION C1900/0102 12 13 2 6 8 21 11 14 23 17 18 19 16 20 15 H136 EDGING 21.0 lg, QTY (1) EDGING FOR DRIVE WHEEL HOSES 5.5 lg, QTY (2) 3.25 lg, QTY (...
2-8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SIDE BROOM (12 & 36V)- PARTS LIST Key No. Part Number Description Qty. 1 7-03-04189 Arm - Side Broom 1 2 0885-082 Motor Gear Unit - Side Broom (36V) 1 3 7-25-06035 Flange - Broom Mount 1 4 8-08-03215 Side Broom 1 5 2-00-00263 Motor - Electric (1/2 H.P.,...
2-10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HOPPER ASSEMBLY (12V &36V BATTERY) - PARTS LIST Key No. Part Number Description Qty. ^1 0782-090-1 12 Volt - Dump Door Actuator 1 * 2 0782-130 36 Volt - Dump Door Actuator 1 3 7-03-04209 Arm - Hopper Safety 1 4 7-08-00974 Bracket - Hopper Switch Mnt. 1...
2-12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ACTUATOR ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-81-00234 Support - Actuator 1 2 7-75-01207 Spacer - Act Arm 2 3 7-03-04213 Arm - Scrub Deck Lift 1 4 7-57-05055 Pivot - Brush Lift Lever 1 5 0782-106 Actuator - Squeegee Lif...
AMERICAN-LINCOLN TECHNOLOGY 2-13 SMART 2000 SCRUB DECK ACTUATOR ASSEMBLY- EXPLODED VIEW 16 11 7 8 H150 H45 H44 13 9 12 H59 15 14 17 H62 3 2 5 6 4 H65 H62 1 H55 H226 H370 H12 11 H45 H44 H35 H8 12 c1956/0102
2-14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40”) - PARTS LIST Key No. Part Number Description Qty. 1 7-27-07202 Frame - Brush Drive (40”) 1 2 0760-542 Mtr & Reducer Assembly 2 3 2-00-03761 Key, ¼ sq. x 1.75 Steel 2 4 7-33-09042 Hub - Brush Drive 2 5 7-03-04123 Arm, Brush Dri...
2-16 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB DECK ASSEMBLY (40”) Key No. Part Number Description Qty. 1 7-57-05057 Pivot - Scrub Deck (R.H.) 1 2 7-42-05163 Link Bar (40”) 4 3 7-57-05058 Pivot - Scrub Deck (L.H.) 1 4 2-95-04182 Nut - 3/8-16 Elastic Stop Nut 12 5 2-00-02220 Hose Clamp 7 6 7-33-02...
AMERICAN-LINCOLN TECHNOLOGY 2-17 SMART 2000 SCRUB DECK ASSEMBLY (46”) 5 7 2 4 9 1 6 5 3 5 8 C1959/0102 Key No. Part Number Description Qty. 1 7-33-02445 Heater Hose (¾ x 5.5 lg) 1 2 7-33-02421 Heater Hose (5/8 x 21 lg) 1 3 7-33-02422 Heater Hose (5/8 x 11.5 lg) 1 4 7-33-02423 Heater Hose (5/8 x 6.5 ...
AMERICAN-LINCOLN TECHNOLOGY 2-21 SMART 2000 SIDE SQUEEGEE (46”) Key No. Part Number Description Qty. 1 7-89-08073 Caster 2 2 7-13-07210 Clamp - R.H. Side Squeegee (46”) 2 3 7-77-00142 Rubber - Side SQG (Inner) 2 4 7-77-00143 Rubber - Side SQG. (Outer) 2 5 7-86-08066 Tool - Side Squeegee (LH) 1 6 7-8...
2-28 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SWING SQUEEGEE SUPPORT- PARTS LIST Key No. Part Number Description Qty. 1 7-03-04211 Arm - Scrub Brush Frame 2 2 7-03-04210 Arm - Squeegee 2 3 7-08-00839 Bracket - Angle 2 4 7-09-01057 Bushing - Brush Lift 8 5 7-89-08073 Caster 1 6 8-15-01002 Collar - Sets...
AMERICAN-LINCOLN TECHNOLOGY 2-29 SMART 2000 SWING SQUEEGEE SUPPORT - EXPLODED VIEW APPLY GREASE TO CASTER C1938/0007 12 H49 5 APPLY NEVER-SEIZA TO THREADS H171 10 H65 H61 H50 7 3 8 NUT SUPPLIED WITH CASTER 8 13 14 9 6 11 2 1 H237 H46 4
2-30 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION TANK- PARTS LIST Key No. Part Number Description Qty. 1 7-83-04190 Tank - Solution 1 2 7-24-04053 Filter, Solution 1 3 7-09-01122 Bushing 1 4 0775-217 Switch, Float Altered (NC) 1 5 7-87-02191 Tube, Float Switch 1 6 7-16-07420 Cover, Tank (Weldmen...
AMERICAN-LINCOLN TECHNOLOGY 2-31 SMART 2000 SOLUTION TANK - EXPLODED VIEW H8 20 6 17 7 21 4 5 3 H344, TERMINAL 2 TFE SEAL 19 H53 H47 H26 18 H15 8 10 H352 11 13 15 14 12 .13 ANOTHER CORNER OF SEAL ALIGNED WITH A TOP OF BRACKET 9 1 H12 H9 16 C1920/0106 22
2-32 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SOLUTION CONTROL- PARTS LIST Key No. Part Number Description Qty. 1 7-88-00073 Valve - Solution (36VDC) 2 2 2-95-04182 Nut - 3/8-16 Elastic Stop Nut 1 3 2-00-04564 Clamp - Cable 1 4 7-08-00991 Brkt-Elbow 1 5 7-88-00079 Valve 1 6 7-41-05116 Lever-valve 1 7 ...
AMERICAN-LINCOLN TECHNOLOGY 2-33 SMART 2000 SOLUTION CONTROL - EXPLODED VIEW 6 REF 7 REF 9 REF REF REF REF REF 1 2 3 4 4.51 MAX 8 REF 15.0º REF C1917/0012 H26 H27 5 10 9 6 8 USE WITH 46" SCRUBDECK H26 H345 7 12 H25 H7 11 H17 H189 H12 REF MAIN FRAME 4 10
2-34 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 RECOVERY TANK- PARTS LIST Key No. Part Number Description Qty. 1 7-83-04178-1 Tank, Recovery 1 2 7-58-05299 Plate, Vac Inlet (welded) 1 3 7-26-04012 Float, Recovery 1 4 7-10-04008 Float Cage 1 5 7-33-02427 Hose, Recovery Tank Inlet 1 6 2-00-02216 Hose Clam...
AMERICAN-LINCOLN TECHNOLOGY 2-35 SMART 2000 RECOVERY TANK - EXPLODED VIEW 1 21 13 14 H47 H53 15 16 #242 LOCTITE IN TANK INSERT 6 17 19 18 9 8 7 H136 H230 4 3 2 H126 SILICONE SEAL TO TANK 6 5 12 H72 H24 11 H32 H30 H346 22 H29 20 TFE SEAL 10 C1919/0102 H94
2-36 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FWD/REV CONTROLS - PARTS LIST Key No. Part Number Description Qty. 1 7-30-05108 Guard - Upper Belt 1 2 7-03-04201 Arm - Weldment - Pump Control 1 3 2-00-00729 Key 1/8 x 5/8 (#5) Woodreff 1 4 8-16-00063 Centering Control 1 5 7-25-02050 Rod End, Spherco 2 6 ...
2-38 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 BRAKE ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-55-00029 Brake Pedal Weldment 1 2 7-55-00019-1 Arm - Parking Brake Pedal 1 3 8-09-01069 Bushing - Brake Pedal Lock 1 4 7-76-00013 Spring - Squeegee Release Pedal 1 5 2-00-03635 Pin - Roll...
AMERICAN-LINCOLN TECHNOLOGY 2-39 SMART 2000 BRAKE ASSEMBLY - EXPLODED VIEW 6 4 3 H20 5 2 H27 H26 H17 H45 7 H27 H43 13 12 10 1 13 14 9 H17 H190 H26 H69 H26 8 11 C1930/0007
2-40 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT WHEEL ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 2-00-03797 Axle Spacer Washer 2 2 7-03-09014 Axle - Front Wheels 1 3 7-08-02007 Brake Disc 2 4 2-00-04621 BRG - Outer Race (Cup Only) 4 5 2-00-00776 Cotter Pin (1/8 DIA. x 1-1/2 LG) 2...
AMERICAN-LINCOLN TECHNOLOGY 2-41 SMART 2000 FRONT WHEEL ASSEMBLY - EXPLODED VIEW C1902/0008 NOTE: TYPICAL ASSEMBLY OF BOTH SIDES NOTE: USE LOCTITE 242 THEN TORQUE TO 75-85 FT-LBS NOTE: USE LOCTITE 262 THEN RUN THE STUDS INTO THE HUB UNTIL THEY ARE FLUSH WITH THE BACK FACE OF THE HUB. STATIC STRAP IS...
2-42 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 REAR WHEEL ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-30-08015 Guide - Rack 1 2 8-75-01163 Spacer 3 3 7-17-05010-1 Cylinder - Power Steering 1 4 7-62-00006 Rack 1 5 2-00-02079 Roller Bearing 2 6 2-00-04621 BRG - Outer Race (Cup Only) 2 ...
AMERICAN-LINCOLN TECHNOLOGY 2-43 SMART 2000 14 1 H44 H35 13 4 H243 H109 H70 3 2 10 9 8 NOTE: TORQUE TO 50 FT-LBS LOOSEN AND RESET TORQUE TO 50 FT-LBS REF MAIN FRAME 19 18 17 H221 H34 H44 12 11 21 6 5 23 22 LOCKTITE 242 TORQUE 75-85 FT-LBS LOCKTITE 609 TORQUE TO 5 FT-LBS GREASE PORT A PORT B H312 APP...
2-44 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 FRONT COVER AND LATCH ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-09-01057 Bushing - Brush Lift 2 2 7-16-07400-1 Cover - Hopper/Battery 1 3 7-18-08003 Detent - Cover Pivot 2 4 7-31-06078 Handle - Cover Latch 1 5 7-41-00044 Latch - Hood 1...
AMERICAN-LINCOLN TECHNOLOGY 2-45 SMART 2000 FRONT COVER AND LATCH ASSEMBLY - EXPLODED VIEW SELASTIC SPRING IN BLOCK 5 11 6 10 H343 H54 H46 H43 H44 4 H342 H10 H34 2 8 H43 H44 H34 3 7 H343 H46 H43 H268 1 H26 9 C1954/0106
2-46 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEAT ASSEMBLY C1910/0005 1 H52 H53 H361 H46 H52 H53 H47 3 4 7 9 5 VIEW A FOR THE SEAT SWITCH ASS’Y 6 8 2 VIEW A Key No. Part Number Description Qty. 1 2-00-04873 Cable Clamp 1 2 7-58-05297 Plate, Seat MTG. 1 3 7-72-05005 Seat Adjuster Kit 1 4 7-69-00006 Se...
AMERICAN-LINCOLN TECHNOLOGY 2-47 SMART 2000 REF MAIN FRAME H366 2 C1927/0007 1 H366 3 APPLY E6000 GLUE ACCESS PANELS Key No. Part Number Description Qty. 1 7-16-07421 Cover - Steering Access 1 2 7-16-07433 Cover - Harness Access 1 3 7-21-04044 Edging - Access Panel 1 HARDWARE USED: H366 2-00-00011 S...
2-48 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Key No. Part Number Description Qty. 1 7-05-07179 Bar - Battery 1 2 2-00-03306 Bearing - Ball 16 3 7-08-00980 Brkt - Filter MTG Ref. 4 7-08-00978 Brkt - Front Mtr Mtg Ref. 5 7-08-00977 Brkt - Rear Mtr Mtg Ref. 6 2-95-04182 Nut - 3/8-16 Elastic Stop Nut 4 7...
AMERICAN-LINCOLN TECHNOLOGY 2-49 SMART 2000 F R O N T O F M A C H I N E B B E E B A A D C C C B A BATTERY COMPARTMENT (TOP VIEW) E H58 2 H62 H64 4 2 H64 H62 H58 3 DETAIL E DETAIL D NOTE: ARROW IN BATTERY COMPARTMENT VIEW INDICATES DIRECTION OF SCREW AS ASSEMBLED. DETAIL A DETAIL B DETAIL C H64 2 H14...
2-50 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 DUST CONTROL - PARTS LIST Key No. Part Number Description Qty. 1 8-48-00019 Weldment - Manifold, Impeller 1 2 8-08-00796 Bracket - Impeller Motor and Guard 1 3 0882-062 Motor - Impeller 1 4 8-23-00013 Impeller 1 5 2-00-00263 Set-Screw, HS Knurled Cup PT. #...
AMERICAN-LINCOLN TECHNOLOGY 2-51 SMART 2000 DUST CONTROL- EXPLODED VIEW H72 H15 4 5 H26 10 11 13 3 2 H151 H46 H43 16 5 H35 H46 14 8 12 1 6 7 H86 H86 9 H27 H26 15 NOTE: LOCTITE 242 ALL SETSCREWS SEALSTIC BOTH ENDS C1935/0006
2-52 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 3 H26 H35 H35 H43 2 H46 H35 H43 6 5 LOCTITE 4 1 H46 REF MAIN FRAME C1933/0012 DUST CONTROL (cont.) Key No. Part Number Description Qty. 1 7-05-01004 Baffle - Filter 1 2 7-08-00960 Bracket - Manifold Pivot 1 3 7-57-05061 Pivot - Imp. Manifold 1 4 8-24-04074...
2-54 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 VAC MANIFOLD SYSTEM - PARTS LIST Key No. Part Number Description Qty. 1 7-48-00036 Manifold, Vacuum (Weldment) 1 2 7-58-05213 Plate, Vac Motor Mount 2 3 8-88-00016 Unloader Valve 1 4 2-00-03407 Hose Clamp - Wittick #10P 1 5 2-00-02216 Hose Clamp 2 6 7-33-0...
AMERICAN-LINCOLN TECHNOLOGY 2-55 SMART 2000 VAC MANIFOLD SYSTEM - EXPLODED VIEW H348 C1909/0005 WIRE PLUG INTO #7-06-05007 POSITION OF MOTOR BRUSHES AS SHOWN SEAL WITH SEALASTIC REF. MAIN FRAME 5 6 H12 2 8 9 10 H7 7 3 4 1 H72 H15
2-56 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC MOTOR AND PUMP ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. 1 7-08-00975 Weldment - Hyd Mtg 1 2 7-60-05036 Pump - Hyd Ref. 3 2-00-00718 Key - 3/16 x ¾ (#9) Woodruff 1 4 2-95-04182 Nut - 3/8-16 Elastic Stop Nut 3 5 0782-148 Motor - E...
AMERICAN-LINCOLN TECHNOLOGY 2-57 SMART 2000 H53 H48 4 H 1 3 2 H 6 H182 C1957/0102 HYDRAULIC MOTOR AND PUMP ASSEMBLY - EXPLODED VIEW
2-58 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 MOTOR AND PUMP MOUNTING ASSEMBLY Key No. Part Number Description Qty. 1 7-81-00224 Support - Battery 1 2 7-08-00977 Brkt. - Rear Mtr. Mtg 1 3 7-08-00978 Brkt. - Front Mtr. Mgt. 1 4 8-50-05037 Pad - Radiator Mount 4 HARDWARE USED: H43 2-00-00409 Flat Washer...
AMERICAN-LINCOLN TECHNOLOGY 2-59 SMART 2000 HYDRAULIC RESERVOIR ASSEMBLY Key No. Part Number Description Qty. 1 7-83-04183 Reservoir 1 2 2-00-02474 Plug - 1/2 NPT 1 3 7-11-00033 Filter Breather 1 4 8-48-05033 Sight Glass (Hyd. Fluid) 1 5 8-24-04115 Strainer - Hydraulic Reservoir 1 *6 2-00-05453 Fitt...
2-60 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 HYDRAULIC FILTER AND SOLENOID ASSEMBLY - PARTS LIST Key No. Part Number Description Qty. *1 7-60-05036 Pumo - Hyd Ref. 2 7-08-00980 Brkt - Filter Mtg 1 *3 7-24-04013 Filter Assembly, Return Ref. 4 7-08-00984 Brkt - Valve Mtg 1 *5 7-88-00081 Valve - Solenoi...
AMERICAN-LINCOLN TECHNOLOGY 2-61 SMART 2000 H46 23 9 20 H43 H39 25 22 21 REF MAIN FRAME A B C P T T1 H15 H72 H27 19 2 16 17 24 3 12 6 5 11 10 8 APPLY PST APPLY PST 7 1 8 9 REF HYDRAULIC PUMP AND MOUNTING BRACKET 2-1 2-3 2-4 H21 14 13 H27 4 H26 18 15 H27 H72 H15 C1965/0101 HYDRAULIC FILTER AND SOLENO...
2-62 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 Key No. Part Number Description Qty. *1 7-33-02416 Hose - #6 Str-Str. 11/16-16 - 13/16-16, 64.0 Lg Ref. *2 7-33-02412 Hose - #8 Str-90, 13/16-16 - 11/16-16, 56.0 Lg Ref. *3 7-33-02446 Hose-#12 Str-90,1 3/16-16 Both End, 22.5 ±.25Lg Ref. 4 7-33-02417 Hose -...
AMERICAN-LINCOLN TECHNOLOGY 2-63 SMART 2000 1 2 3 4 16 13 12 10 5 17 14 15 7 8 6 9 11 REF 7-88-00080 REF 0885-078 REF 7-83-04183 OUTLET INLET A B REF 7-88-00081 REF 7-60-05036 REF 7-24-04013 REF 7-17-05022 CHARGE PUMP INTAKE REF 7-88-00085 B A 2-4 2-1 3 1 REF 0885-094 REF 7-17-05010-1 B A COVER DISC...
2-64 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) - PARTS LIST Key No. Part Number Description Qty. 1 7-52-00176 Panel - Power 1 2 0775-225 Wire Ass’y - Battery to Power Panel 1 3 8-06-05004 Terminal Block 3 4 2-00-04825 Solenoid 1 5 7-64-00023 36 v/vdc Shutdown N.C. 1 6 8-64-00008 Circu...
2-66 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) Cont - PARTS LIST Key No. Part Number Description Qty. 1 7-16-07421 Cover - Power Panel 1 2 7-35-00023 Insulation - Power Panel Cover 1 3 7-16-07436 Cover - Power Panel 1 4 7-35-00024 Insulation - Power Panel 1 HARDWARE USED H34 2-00-0020...
2-68 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER PANEL (36V) Cont - PARTS LIST Key No. Part Number Description Qty. 1 0795-131 Harness-Power Panel 1 2 0775-159 Diode Assembly 3 3 0775-188 Diode Assembly 2 4 0775-161 Diode Assembly 2 5 0775-239 Diode Assembly 1 6 7-28-05015 Fuse - 25ATC 1 C1985/0106
2-70 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 POWER STEERING - PARTS LIST Key No. Part Number Description Qty. 1 7-81-00216 Support - Steering Valve 1 2 7-88-00080 Valve - Steering Control 1 3 7-89-08094 Wheel - Steering (KELCH) 1 4 7-16-07428 Cover - Steering Wheel 1 5 2-00-04918 Fitting Straight Con...
AMERICAN-LINCOLN TECHNOLOGY 2-71 SMART 2000 POWER STEERING - EXPLODED VIEW 8 10 10 H349 H362 H47 H320 H362 3 9 11 4 H370 7 2 6 5 1 H129 H184 SEE TABLE A SEE TABLE A C1955/0012
2-74 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INSTRUMENT PANEL - PARTS LIST Key No. Part Number Description Qty. 1 7-52-00171 Panel - Instrument 1 2 7-48-05024 Meter - Battery Condition 1 3 7-40-05041 Light - (32V0 Amber 3 4 7-48-05029 Meter - Hour 1 5 7-82-00041 Switch - Double Pole, Triple Throw (ON...
AMERICAN-LINCOLN TECHNOLOGY 2-75 SMART 2000 22 BACK VIEW OF INSTRUMENTAL PANEL *NOTE: HARNESS 0795-128 NOT SHOWN CABLE ASSEMBLY SCALE 0.500 23 (+) (-) BACK VIEW H176 H176 REF MAIN FRAME 8 13 14 15 16 18 19 20 1 11 5 2 4 H6 H9 9 H12 17 10 12 7 6 3 INSTRUMENT PANEL - EXPLODED VIEW
AMERICAN-LINCOLN TECHNOLOGY 2-79 SMART 2000 DECALS - EXPLODED VIEW 4 3 4 2.87 8 INSIDE OF COVER 8 9 2 13 14 10 6 6 3 1 2 3 5 11 12 7 18 17 21 27 15 6 19 20 9 16 C1914/0101
AMERICAN-LINCOLN TECHNOLOGY 3-1 SMART 2000 CHAPTER 3 TABLE OF CONTENTS Back-Up Alarm (12V & 36V) ...................................................................................................... 3-2 Battery Stand .................................................................................
3-2 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 BACK - UP ALARM (12V & 36V) Key No. Part Number Description Qty. 1 8-32-09009 Back Up Alarm (9.8 to 56.4 VDC) 1 2 2-00-00828 Ring Terminal 1 3 2-00-04578 Terminal (.156 Male Bullet) 1 4 2-00-00828 Terminal (.156 Female Bullet) 1 HARDWARE USED: H15 2-00-...
AMERICAN-LINCOLN TECHNOLOGY 3-3 SMART 2000 H65 1 H62 H148 3 5 H213 2 H62 4 H55 6 H65 H51 H243 H364 C1949/0101 Key No. Part Number Description Qty. 1 2-00-03306 Bearing Ball 14 2 7-75-01201 Spacer - Battery Stand 3 3 7-80-05088 Stud - Battery Stand 3 4 7-81-00228 Support - Battery Stand 1 5 7-81-0022...
3-4 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP RECOVERY OPTION - PARTS LIST Key No. Part Number Description Qty. 1 7-60-05025 Pump - Recycling (12 VDC) (IC Engine) 1 1 7-60-05013 Pump - Recycling (36 VDC) (Battery) 1 2 7-25-02062 Fitting - Reduced Nipple 1 3 2-00-02061 Fitting 2 4 2-00-03407 Hose Cl...
AMERICAN-LINCOLN TECHNOLOGY 3-5 SMART 2000 ESP RECOVERY OPTION - EXPLODED VIEW 14 15 2 H8 RED BLACK 4 1 H9 H12 11 NOTE: BLUE SEALANT ON ALL FITTINGS 10 9 8 6 7 EXISTING HARNESS H20 12 H26 H247 H248 H332 13 EXISTING HARNESS BACK VIEW OF 8-82-00059 EXISTING HARNESS REMOVE WIRES 23 AND 28B FROM HIGH RE...
3-6 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 ESP RECOVERY OPTION EXISTING WIRE AT HIGH RECOVERY FLOAT SWITCH 3E 1 6 * 2 3 3 2 6 * 4 4 BACK VIEW OF SWITCH SEP FLOAT SWITCH 6 * 2 3 RED BLACK MTR ESP C1972/0008 6 3 2 5 EXISTING (-) ISOLATION POST ON POWER PANEL *CUT TO SUIT ROUTE ALONG EXISTING HARNESS A...
AMERICAN-LINCOLN TECHNOLOGY 3-7 SMART 2000 Key No. Part Number Description Qty. 1 7-83-04179-1 Solution Tank Ref. 2 8-83-04033 Fire Extinguisher 2 1/2 lb. 1 HARDWARE USED: H27 2-00-03702 Washer, .625 x .281 x .063 4 H72 2-00-00518 Lock Washer, Helical Spring 4 H126 2-00-03466 Screw, #10-16 x .500 4 ...
3-8 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 LIGHT PACKAGE Key No. Part Number Description Qty. *1 8-40-05044 Tail Light (12V) 1 *1 8-40-05053 Tail Light (36V) 1 2 8-75-01207 Spacer - Tail light MTG 2 3 2-00-04210 Clamp 1 4 7-08-00557 Bracket - Light 2 *5 7-40-05034 Head Light (12V) 2 *5 7-40-05031 He...
AMERICAN-LINCOLN TECHNOLOGY 3-9 SMART 2000 2.95 4.01 4.15 4.48 DETAIL MOUNTING DIM SCALE 0.250 1.00 2.08 1.25 DETAIL MTG DIM 1 5 H48 6 4 3 C1943/9910 2 Key No. Part Number Description Qty. 1 8-30-05174 Overhead Guard - Top Weldment 1 2 8-81-00181 Support - RH OHG (Welded) 1 3 8-81-00182 Support - LH...
3-10 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 STROBE LIGHT W/O OHG (12 & 36 VDC) - PARTS LIST Key No. Part Number Description Qty. 1 7-81-00223 Support - Warning Light 1 2 3-61-02014 Convoluted Tube (6 ft.) 1 3 2-00-03261 Grommet 1 4 2-00-00491 Grommet 1 5 8-40-05020 Red Strobe Light (12 to 80 VDC...
AMERICAN-LINCOLN TECHNOLOGY 3-11 SMART 2000 STROBE LIGHT W/O OHG (12 & 36 VDC) - EXPLODED VIEW 5 3 4 H115 H159 H11 1 2 H48 H52 H52 H53 H54 DRILL Ø .406, 4-HOLES AT Ø .06 HOLES EXISTING HARNESS 29B IC ENGINE 8 6 9 8 RED BLACK STROBE LIGHT MOUNT ON TAIL LIGHT MTG HOLE W/ EXISTING HDW OR ADD 0049, ...
3-12 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 STROBE LIGHT W/ OHG (12 & 36 VDC) - PARTS LIST Key No. Part Number Description Qty. 1 8-58-05228 Plate - Flasher Mounting 1 2 3-61-02014 Convoluted Tube (6 ft.) 1 3 2-00-04578 Terminal (.156 Male Bullet) 2 4 8-40-05020 Red Strobe Light (12 to 80 VDC) 1...
3-14 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SEAT BELT ASSEMBLY Key No. Part Number Description Qty. 1 7-08-00973 Bracket - Seat Belt 1 2 2-00-05391 Retractable Seat Belt 1 HARDWARE USED: H47 2-00-00232 Screw, 3/8-16 x .750 HHC REF H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2 H52 2-00-00402 Flat Washer...
AMERICAN-LINCOLN TECHNOLOGY 3-15 SMART 2000 Key No. Part Number Description Qty. 1 0261-025 Wand Assembly 1 2 0261-024 Tool Assembly 1 3 7-33-02213 Hose - Vac 1 4 7-03-00044 Adapter - Transition 1 C1973/0008 2 1 3 4 C1973/0008 SQUEEGEE WAND
AMERICAN-LINCOLN TECHNOLOGY 3-17 SMART 2000 SPRAY & VAC WAND (12V & 36V) Key No. Part Number Description Qty. *1 7-60-05022 Pump - Water 12 VDC (IC Engine Only) Ref. *1 7-60-05017 Pump - Water 36 VDC (Battery Only) Ref. 2 8-82-00059 Switch - Rocker (SPST) Ref. 3 2-00-04479 Terminal - 3-way 1...
3-18 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SPRAY & VAC WAND (12V & 36V) (cont.) - PARTS LIST Key No. Part Number Description Qty. 1 7-08-00769 Bracket - Hose Connection 1 2 2-00-05465 Adapter, 1/4 Female x 1/8 Male 1 3 2-00-05464 Elbow 1/4 NPT x Barb Fitting 3/8 1 4 7-16-05028 Coupling - Qu...
3-22 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 SCRUB BRUSH ASSY OPTION Key No. Part Number Description Tuft Material Item # 1 0765-271 Black Nylon .030 Black Nylon 7-08-03277 1 0765-272 Polypropylene .040 Polypropylene 7-08-03278 1 0765-273 Supergrit 60/46/26 Brown 7-08-03279 1 0765-274 Clean Grit 35/1...
AMERICAN-LINCOLN TECHNOLOGY 3-23 SMART 2000 SPARE PARTS KIT-0760-548 Broom and Hopper Chamber Components Part Number Description Qty 7-25-08088 Flap - Main Broom Right 1 7-25-08089 Flap - Main Broom Left 1 7-25-08090 Flap - Main Broom Door 1 7-25-08091 Flap - Main Broom Rear 1 7-25-08092 Flap - Hopp...
3-24 AMERICAN-LINCOLN TECHNOLOGY SMART 2000 INDEX ACCELERATOR AND DIRECTIONAL CONTROL PEDAL ........................................................................... 1-20ACCESS PANELS .....................................................................................................................
AMERICAN-LINCOLN TECHNOLOGY 3-27 SMART 2000 AMERICAN-LINCOLN TECHNOLOGY RIDER SWEEPER / SCRUBBER "BUMPER-TO-BUMPER" LIMITED WARRANTY I. COVERAGE A. (c) II. EXCLUSIONS III. LIMITATIONS IV. AMERICAN-LINCOLN TECHNOLOGY 1100 HASKINS ROAD BOWLING GREEN, OHIO 43402 Subject to the terms and limitat...
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