Page 2 - prOpOsitiOn 65 warning
page 2 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) prOpOsitiOn 65 warning Engine exhaust and some of its constituents, and some dust created of California to cause cancer, birthdefects and other reproductive harm. by power sanding, sawing, grinding, drilling and other construct...
Page 3 - SILICOSIS WARNING; silicOsis/respiratOry warnings
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 3 Grinding/cutting/drilling of masonry, concrete, metal andother materials with silica in their composition may giveoff dust or mists containing crystalline silica. Silica is abasic component of sand, quartz, brick clay, granite ...
Page 4 - table Of cOntents; NOTICE
page 4 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) table Of cOntents tp24 tile saw Proposition 65 Warning ........................................... 2 Silicosis/Respiratory Warnings ................................ 3 Table Of Contents .............................................
Page 5 - parts Ordering prOcedures; Ordering parts has never been easier!; choose from three easy options:; order via Internet; Order; order via Fax
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 5 parts Ordering prOcedures www .multiquip .com Ordering parts has never been easier! choose from three easy options: We aCCepT aLL maJor CredIT CardS! when ordering parts, please supply: ❒ dealer account number ❒ dealer name and...
Page 6 - safety infOrMatiOn; SaFeTy meSSageS; danger; Rotating parts hazards; Symbol; Cutting and crushing hazards
page 6 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) safety infOrMatiOn Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages a...
Page 7 - generaL SaFeTy
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 7 safety infOrMatiOn generaL SaFeTy CauTIon never operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices requir...
Page 8 - SaW SaFeTy; BLade SaFeTy
page 8 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) safety infOrMatiOn SaW SaFeTy danger never operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death. WarnIng Accidental star...
Page 9 - eLeCTrIC moTor SaFeTy; power Cord/Cable Safety; LIFTIng SaFeTy; envIronmenTaL SaFeTy
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 9 safety infOrMatiOn eLeCTrIC moTor SaFeTy NOTICE Operate electric motor only at the specifi ed voltage indicated on the nameplate. do noT spray water onto electric motor. aLWayS disconnect AC power plug from power source b...
Page 10 - specificatiOns; Table 1. Saw Specifications; Cast Aluminum; Table 2. electric motor Specifications
page 10 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) specificatiOns Table 1. Saw Specifications model TP24 Blade Capacity 10 in. (254 mm) Blade rpm 3200 arbor Size 5/8 in. (15.875 mm) Blade guard Cast Aluminum Blade Shaft Bearings Water-Cooled Cutting Head Cast Aluminum, Adjusta...
Page 11 - diMensiOns; reference Letter
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 11 diMensiOns Table 3. dimension reference Letter dimensions A 36.5 in. (927 mm) B 26 in. (660 mm) C 20.4 in. (518 mm) A B C Figure 1. Dimensions
Page 12 - general infOrMatiOn; dry CuTTIng appLICaTIonS; aCCeSSorIeS/repLaCemenT parTS
page 12 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) general infOrMatiOn The TP24 is a powerful, robust saw designed to professionally handle large-sized cuts on ceramics, stone, and masonry materials. A sturdy steel precision frame and easily removable ABS water tray provides o...
Page 13 - nOtes
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 13 nOtes
Page 14 - saw cOMpOnents; Figure 2. Saw Components
page 14 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) saw cOMpOnents 1 3 12 13 14 15 17 18 19 21 23 22 20 4 2 5 8 9 10 11 6 24 16 7 Figure 2. Saw Components
Page 16 - eLeCTrIC moTor ComponenTS; Figure 3. Electric Motor Components; WarnIng; Figure 4. Saw Assembly
page 16 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) electric MOtOr cOMpOnents/set-up eLeCTrIC moTor ComponenTS Figure 3 shows the location of the components of the electric motor. Figure 3. Electric Motor Components SaW SeT-up 1. Open the shipping container carefully, lift the ...
Page 17 - Figure 5. Support Stand Assembly; ConneCTIng THe WaTer pump; Figure 6. Connecting the Water Pump; never
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 17 set-up Figure 5. Support Stand Assembly ConneCTIng THe WaTer pump Refer to Figure 6.4. Attach the water hose coming from the blade guard and bearing housing to the water pump. 5. Install drain plug in water tray.6. Fill the wa...
Page 18 - Figure 8. Diamond Blade; Cutting depth; Table 4. Blade diameter vs. Cutting depth
page 18 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) set-up BLadeS Blade Components Diamond blades are recommended for your saw. Ask your Multiquip dealer about your specific cutting application. Figure 8 highlights the components of a diamond blade. Figure 8. Diamond Blade 1. S...
Page 19 - Blade Installation; do noT; Figure 9. Blade Installation; Table 5. proper Blade use; dos
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 19 set-up Blade Installation Refer to Figure 9 and the following instructions for installing the blade.1. Loosen blade guard adjustment knob located at the rear of the blade guard. Carefully raise the cutting head to its highest ...
Page 20 - Figure 11. GFCI Receptacle; SaWIng guIdeS; Figure 12. Cutting Table; ConneCTIng THe poWer; Figure 10. Extension Cord Connection; Table 6. extension Cord Sizes
page 20 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) set-up/sawing guides 4. Plug the free end of the extension cord into an AC power receptacle. Whenever possible use a GFCI receptacle (Figure 11) to reduce the risk of electrical shock. Figure 11. GFCI Receptacle SaWIng guIdeS ...
Page 21 - Figure 13. Optional Miter Block; sawing guides
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 21 using the rip guide 1. Set the rip guide at the desired location on the ruler guide and tighten the threaded knob. Make sure that the rip guide is firmly tightened to avoid slippage. The rip guide can be used for 45° and 90° c...
Page 22 - OperatiOn; Figure 14. Material Placement
page 22 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) OperatiOn STarT-up proCedure NOTICE Read and fully understand this manual before starting or attempting to operate the saw. Before starting the saw’s electric motor make sure that the Safety, General Information, and Set-Up se...
Page 23 - SHuT doWn proCedure
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 23 OperatiOn 3. Push the cutting table with the material, slowly and evenly until the cut is complete. Move the cutting table back and remove the cut pieces. 4. Avoid overloading the motor when cutting. However, the electric moto...
Page 24 - Maintenance; BaSIC maInTenanCe
page 24 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) Maintenance A good preventive maintenance program of regular inspection and care will increase life and improve the performance of the saw and cutting blades. BaSIC maInTenanCe 1. Tighten loose nuts or screws and replace any c...
Page 25 - Figure 17. Water Tray Removal
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 25 Maintenance maInTenanCe InTervaLS Use the following guidelines to perform maintenance on your saw. after every use of the machine Remove dirty water from container. Remove dirt and mud from the bottom of the container. R...
Page 26 - Figure 18. Belt Replacement; CuTTIng Head removaL
page 26 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) WaTer pump maInTenanCe When the machine has not been used for a long period of time, hard packed dirt may build up inside the pump and block the pump wheel. Please follow the steps below to clean the pump before operating the ...
Page 27 - Figure 19. Bearing Housing Removal; BearIng HouSIng InSTaLLaTIon
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 27 Figure 19. Bearing Housing Removal BearIng HouSIng InSTaLLaTIon To install a new bearing housing, perform the following:1. Make sure that the old housing has been properly removed. 2. Unpack the new bearing housing and place t...
Page 28 - Figure 20. Realigning Guide Rails
page 28 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) reaLIgnmenT method 1 This procedure deals with the most common source of misalignment that occurs when the guide rails are not parallel with the blade.1. Set the cutting depth such that the blade passes through the table, not ...
Page 29 - method 2; Figure 23. Roller Clearance; Figure 25. Remove Table
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 29 method 2 This procedure corrects another source of misalignment that occurs when the table’s orientation is not parallel with the guide rails.1. Use the universal wrench to loosen (but not remove) the fasteners from either end...
Page 30 - Leveling adjustment; Figure 27. Flat Roller Rotation; FLAT ROLLERS; TranSporTIng THe SaW
page 30 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) Leveling adjustment This procedure levels the table so that it is perpendicular to the blade and flush against the rails.1. Remove rubber caps B and C on the right side of the table. Loosen the exposed lock nuts using a socket...
Page 31 - Figure 28. Electric Motor Wiring Diagram
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 31 wiring diagraM (electric MOtOr) Power Outlet for Water Pump Green Motor Overcurrent Breaker Wiring Box Green Green White White White Black Black Black Black White Black Switch Power Cable Figure 28. Electric Motor Wiring Diagr...
Page 32 - Table 7. Blade Troubleshooting
page 32 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) trOubleshOOting (blade) Table 7. Blade Troubleshooting Symptom possible problem Solution Irregular run of the saw blade Poor tension in the blade material Return saw blade to manufacturer Saw blade wobbles when running Saw bla...
Page 33 - Table 8. Saw Troubleshooting
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 33 trOubleshOOting (saw) Table 8. Saw Troubleshooting Symptom possible problem Solution Machine does not run when switched on Power cord not properly fixed/plugged in Check that the machine is properly connected to the power supp...
Page 34 - explanatiOn Of cOde in reMarks cOluMn; SampLe parTS LIST; remarKS Column
page 34 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) explanatiOn Of cOde in reMarks cOluMn The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questi...
Page 35 - suggested spare parts; Tp24 TILe SaW WITH eLeCTrIC moTor; description
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 35 suggested spare parts Tp24 TILe SaW WITH eLeCTrIC moTor 1 to 3 units Qty. p/n description 1............TP100072 ............. V-BELT 1............TPS100003 ........... SWITCH, TOGGLE 15A 1............TP100152 ............. CAR...
Page 39 - MOUNTING PLATE
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 39 cutting head assy. no. parT no. parT name QTy. remarKS 1 TP100064 MOUNTING PLATE 1 2 TP100068 SHAFT, BLADE GUARD 1 3 TP100069 BRACKET, BELT GUARD 1 4 TP100067 BELT GUARD 1 6 TP100077 BRACKET, LCBH 2 7 TP100074 BRACKET, MOTOR T...
Page 41 - MOUNTING BLOCK
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 41 electric MOtOr assy. no. parT no. parT name QTy. remarKS 1 TP100145 MOUNTING BLOCK 1 2 TP100146 MOTOR ASSy, M2 2HP 1 3 TP100147 BOLT, HEX M8 X 1.25 X 25L 4 4 TP100148 BOLT, COUNTERSUNK SOCKET, M8 X 1.25 X 30L 1 5 TP100082 NUT,...
Page 42 - SIDE EXTENSION
page 42 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) cutting table assy. SIDE EXTENSION TABLE (OPTION) 15 15 15 15 14 1 4 18 17 17 5 19 9 9 2 2 8 8 8 6 10 13 11 11 11 11 12 12 12 18 12 3 3 3 16 16 11
Page 46 - bearing hOusing assy.
page 46 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) bearing hOusing assy. 3 4 6 9 12 7 13 16 10 15 14 1 2 11 5 5 8
Page 47 - parT name
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 47 bearing hOusing assy. no. parT no. parT name QTy. remarKS 1 TP100110 BEARING HOUSING 1 2 TP100112 BLADE SHAFT 1 3 TP100113 RUBBER GASKET 1 4 TP100114 WATER CHANNEL COVER 1 5 TP100116 MALE CONNECTOR, M10 TO D7.5 2 6 TP110017 WA...
Page 50 - tOOls and accessOries
page 50 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) 1 2 3 4 5 6 7 tOOls and accessOries
Page 51 - UNIVERSAL WRENCH
Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) — page 51 tOOls and accessOries no. parT no. parT name QTy. remarKS 1 TPS100041 UNIVERSAL WRENCH 1 2 TPS1000MG1 MASTER GUIDE TEMPLATE BASE ..................1................OPTIONAL 3 TPS100035 45°/90° RIP GUIDE 1 4 TPS100034 MITER BLO...
Page 52 - terMs and cOnditiOns Of sale — parts
page 52 — Tp24 TILe SaW • operaTIon and parTS manuaL — rev. #2 (04/12/12) terMs and cOnditiOns Of sale — parts paymenT TermS Terms of payment for parts are net 30 days. FreIgHT poLICy All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. ...
Page 54 - OperatiOn and parts Manual; your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; United StateS; Canada
OperatiOn and parts Manual your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244 Fax (800) 537-3927 80...