Page 2 - Diesel engine exhaust and some of; PROPOSITION 65 WARNING
PAGE 2 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Diesel engine exhaust and some of PROPOSITION 65 WARNING
Page 3 - NOTE PAGE
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 3 1 NOTE PAGE
Page 4 - TABLE OF CONTENTS; S p e c i f i c a t i o n a n d p a r t; NOTE
PAGE 4 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) TABLE OF CONTENTS S p e c i f i c a t i o n a n d p a r t n u m b e r a r e s u b j e c t t o change without notice . NOTE MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX MQ POWER DCA-20SPX WHISPER WHISPE...
Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 5 1 PARTS ORDERING PROCEDURES www .mqpo w e r .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: R Dealer Account Number R Dealer Name and A...
Page 6 - DCA-20SPX — SPECIFICATIONS
PAGE 6 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — SPECIFICATIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M X P S 0 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a li t n e v fl e s , d l e if g n i v l o v ...
Page 8 - DCA-20SPX — SAFETY MESSAGE ALERT SYMBOLS
PAGE 8 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) This Owner's Manual has beendeveloped to provide completei n s t r u c t i o n s f o r t h e s a f e a n de f f i c i e n t o p e r a t i o n o f t h eMQ Power Model DCA-20SPX Whisperwatt™ Generator. Before using this generator, ens...
Page 9 - CAUTION - ACCIDENTAL STARTING
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 9 1 DCA-20SPX — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. ALWAYS wear approved respiratory protection. ALWAYS wear approved eye and hearing ...
Page 10 - DCA-20SPX — RULES FOR SAFE OPERATION; NEVER; disconnect any
PAGE 10 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the DCA-20SPX Whisperwatt™ AC Generator. General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment before r...
Page 11 - be sure the operator is familiar with proper safety; leave the generator unattended, turn off engine when; ALWAYS; run engine without air cleaner. Severe engine damage; change or adjust the engine speed which has been; Power Cord Safety; ALWAYS; store equipment properly when it is not being used.; ALWAYS; allow the machine a proper amount of time to; ALWAYS; service air cleaner frequently to prevent engine; ALWAYS; disconnect the; NEGATIVE battery terminal; before performing service on the generator.
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 11 1 DCA-20SPX — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety p r e c a u t i o n s a n d o p e r a t i o n t e c h n i q u e s b e f o r e u s i n ggenerators. NEVER leave the generator unatte...
Page 12 - DANGER - EXPLOSION HAZARDS
PAGE 12 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — RULES FOR SAFE OPERATION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that cancause injury to the eyes and skin. Toavoid eye irritation, always wear safety glasses....
Page 13 - In emergencies; always; DANGER
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 13 1 DCA-20SPX — RULES FOR SAFE OPERATION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without atransfer switch or other approved device.Al...
Page 14 - CAUTION - FOLLOW TOWING REGULATIONS
PAGE 14 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Check with your local county or state safety towingregulations, in addition to meeting Department of Transportation ( DOT ) Safety Towing Regulations , before towing your generator. CAUTION - FOLLOW TOWING REGULATIONS ■ The maximum...
Page 16 - DCA-20SPX — GENERATOR DECALS; Figure 2. Generator Decals
PAGE 16 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) The DCA-20SPX generator is equipped with a number of safety decals (Figures 2 and 3). These decals are provided foroperator safety and maintenance information. The illustration below and on the preceding page show the decals as the...
Page 18 - Figure 4. Typical Generator Grounding Application; DCA-20SPX — INSTALLATION
PAGE 18 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Figure 4. Typical Generator Grounding Application DCA-20SPX — INSTALLATION
Page 19 - CAUTION - EXHAUST HAZARD
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 19 1 Outdoor Installation Install the generator in a area that is free of debris,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install the generato...
Page 20 - DCA-20SPX — GENERAL INFORMATION
PAGE 20 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — GENERAL INFORMATION DCA-20SPX Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA-20SPX is a 20 kW generator (Figure 5) that is designed as a high quality portable (requiresa trailer for transport) powe...
Page 21 - DCA-20SPX — MAJOR COMPONENTS; Figure 5. Major Components
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 21 1 DCA-20SPX — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T I N O I T P I R C S E D 1 y l b m e s s A l a n i m r e T t u p t u O 2 y l b m e s s A s e l c a t...
Page 23 - DCA-20SPX — GENERATOR CONTROL PANEL
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 23 1 DCA-20SPX — GENERATOR CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-20SPX Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 60 Hz. ...
Page 24 - Figure 7. Engine Operating Panel; DCA-20SPX — ENGINE OPERATING PANEL
PAGE 24 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Figure 7. Engine Operating Panel DCA-20SPX — ENGINE OPERATING PANEL AUTO MANUAL OFF/RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANKOVERSPEEDENGINE RUNNING MOOOOO-20001Q 7 6 5 4 3 RPM 0 3000 2000 1000 2 1 8 9
Page 26 - Output Terminal Familiarization; The “; Two 120V GFCI receptacles @ 20 amp; Output Terminal Panel; The; Output Terminal Panel; DCA-20SPX — OUTPUT TERMINAL PANEL FAMILIARIZATION
PAGE 26 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Output Terminal Familiarization The “ Output Terminal Panel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Two 120/240V output receptacles (CS-6369), 50A ■ ■ ■ ■ ■ Two auxilliary circuit breakers, (for CS-6369), 50A ■ ■ ■ ■...
Page 29 - DCA-20SPX — LOAD APPLICATION/MAXIMUM AMPERAGE; DANGER - ELECTRICAL SYSTEM HAZARDS
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 29 1 DCA-20SPX — LOAD APPLICATION/MAXIMUM AMPERAGE Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfactorily supplied b...
Page 30 - DCA-20SPX — GAUGE READING/ TERMINAL PANEL CONNECTIONS
PAGE 30 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) UOV Terminal Output Voltages 240/120V output voltages can be obtained using the Output Terminal Lugs .. The voltage regulator (VR) allows the user to increase ordecrease the selected voltage. 1Ø 240 Output Terminal Lug Voltages 1. ...
Page 31 - CAUTION - REFUELING THE GENERATOR
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 31 1 DCA-20SPX — SETUP Figure 20. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the specified amount of oil...
Page 38 - DCA-20SPX — GENERATOR SHUT-DOWN PROCEDURES; WARNING - SHUTTING DOWN THE GENERATOR
PAGE 38 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN , GFCI and LOAD circuit breakers as shown in Figure 39 to the OFF position. 2. Let the engine cool by running it at low speed f...
Page 39 - DCA-20SPX — MAINTENANCE; If the engine is operating in very
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 39 1 DCA-20SPX — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead toa loss of power, excessive carbon buildup in the combustionchamber and hig...
Page 40 - WARNING - BURN HAZARDS
PAGE 40 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — MAINTENANCE Generator Storage For longe term storage of the generator the following isrecommended: Fill the fuel tank completely. Treat with a fuel stabilizerif necessary. Completely drain the oil from the crankcase...
Page 42 - DCA-20SPX — TRAILER MAINTENANCE; Trailer Maintenance
PAGE 42 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — TRAILER MAINTENANCE 8. Tire Size - Indicates the diameter of the tire in inches ( 1 0 , 1 2 , 1 4 , e t c . ) , a n d t h e w i d t h i n m i l l i m e t e r s(175,185,205, etc.). The tire diameter must match thediamete...
Page 44 - attempt to repair or modify a wheel.; CAUTION - REPAIRING TRAILER WHEELS; wear safety glasses when; CAUTION - EYESIGHT HAZARD
PAGE 44 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areproper...
Page 45 - use an pneumatic air; Figure 46. Wheel Lug Nuts; Lug Nut Torque Requirements; After first road use, retorque all lug nuts in sequence.
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 45 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 46. Wheel Lug Nuts Tightening Sequence DCA-20SPX — TRAILER MAINTENANCE NOTE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel...
Page 46 - DCA-20SPX — TRAILER WIRING DIAGRAM; Figure 47. Trailer/Towing Vehicle Wiring Diagram
PAGE 46 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — TRAILER WIRING DIAGRAM Figure 47. Trailer/Towing Vehicle Wiring Diagram
Page 47 - DCA-20SPX — GENERATOR WIRING DIAGRAM; Figure 48. Generator Wiring Diagram
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 47 1 DCA-20SPX — GENERATOR WIRING DIAGRAM Figure 48. Generator Wiring Diagram
Page 48 - DCA-20SPX — ENGINE WIRING DIAGRAM; Figure 49. Engine Wiring Diagram
PAGE 48 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — ENGINE WIRING DIAGRAM Figure 49. Engine Wiring Diagram
Page 54 - DCA-20SPX — EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column
PAGE 54 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any...
Page 55 - DCA-20SPX — SUGGESTED SPARE PARTS; DCA-20SPX WHISPER WATTGENRATOR; Description
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 55 1 DCA-20SPX — SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listmay supercede/replace the P/N shown in the textpages of this book. NOTE DCA-20SPX WHISPER WATTGENRATOR W/ISUZU AA-4LE2 DIESEL ENGINE 1 TO 3 UNITS Qty...
Page 58 - ENGINE OPERATING PANEL ASSY.
PAGE 58 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.
Page 62 - ENGINE AND RADIATOR ASSY.
PAGE 62 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.
Page 66 - OUTPUT TERMINAL ASSY.
PAGE 66 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. THE SERIAL NUMBER MAY BE REQUIRED. THE PART NUMBERS LISTED INDICATE DEFAULT COLOROF ORANGE. PLEASE ADD THE FOLLOWING LETTERSAFTER THE PART NUMBER WHEN ORDERING ANYOTHER PAINTED...
Page 80 - NAMEPLATE AND DECALS ASSY.
PAGE 80 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) DCA-20SPX— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY.
Page 81 - PART NAME; STRIPE
DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) — PAGE 81 1 DCA-20SPX— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY. NAME PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 B1551003203 DECAL : GENERATOR CONTROL .................................. 1 ........... B15100320 2 B155100330...
Page 82 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 82 — DCA-20SPX— OPERATION AND PARTS MANUAL — REV. #2 (04/14/10) TERMS AND CONDITIONS OF SALE — PARTS Effective: February 22, 2006 PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. A...
Page 84 - Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; MULTIQUIP CORPORATE OFFICE
PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2010, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced,...
