Page 3 - PARTS DEPARTMENT
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 3 H E R E ' S H O W T O G E T HELP PLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT 800-421-1244FAX: 310- 537-4259 TECHNICAL ASSIS...
Page 4 - Terms and Condition Of Sale; QP-202TH — TABLE OF CONTENTS
PAGE 4 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) Specification and part number are subject to change without notice . NOTE QP-202TH GasolinePowered Trash Pump Here’s How To Get Help ............................................ 2Table of Contents .........................................
Page 5 - PARTS ORDERING PROCEDURES; please supply the following information:; Direct TOLL-FREE access
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 5 PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax...
Page 6 - QP-202TH — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) QP-202TH — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times when operatingthis equipment. Failure to read and understand the SafetyMessages and Operating Instructions could result in injury toyourself and...
Page 7 - Accidental Starting; QP-202TH — SAFETY MESSAGE ALERT SYMBOLS; Respiratory Hazard; Equipment Damage Messages; Sight and Hearing hazard
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 7 Accidental Starting QP-202TH — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch in the OFF position when the pump is not in use. Respiratory Hazard A LWAY S w e a r a p p r o ve d r e s p i r a t o r y protection. Equip...
Page 8 - RULES FOR SAFE OPERATION
PAGE 8 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool. DO NOT smoke ...
Page 9 - Maintenance Safety
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 9 ■ High Temperatures – Always stop engine and allow the engine to cool before adding fuel, oil or performing serviceand maintenance functions. Contact with hot components can cause serious burns. ■ NEVER disconnect any "emergency or s...
Page 12 - QP-202TH — GENERAL INFORMATION
PAGE 12 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) QP-202TH — GENERAL INFORMATION APPLICATION The QP202TH Centrifugal Trash Pump is designed to be used for de-watering applications. Both the suction and dischargeports on the QP-202TH pump use a 2-inch diameter opening,which allows the...
Page 13 - QP-202TH — PUMP COMPONENTS
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 13 Figure 2 shows a typical application using the QP-202TH Centrifugal Trash pump. Please note that this pumpis intended for the removal of clean water and water containing some debris and solids. Maximum size ofsolids should not exceed 1 ...
Page 14 - QP-202TH — BASIC ENGINE; DANGER
PAGE 14 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) QP-202TH — BASIC ENGINE Figure 3. Engine Controls and Components INITIAL SERVICING The engine (Figure 3) must be checked for proper lubrication andfilled with fuel prior to operation. Refer to the manufacturers enginemanual for instru...
Page 16 - must
PAGE 16 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) Before Starting 1. Read safety instructions at thebeginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 2) and fill pump casing with water. If the pum...
Page 19 - NOTE PAGE
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 19 NOTE PAGE
Page 24 - QP-202TH — PREPARATION FOR LONG -TERM STORAGE; Pump Storage
PAGE 24 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) QP-202TH — PREPARATION FOR LONG -TERM STORAGE Pump Storage For storage of the pump for over 30 days, the following isrequired: z Drain the fuel tank completely. z Run the engine until the fuel in the injection system iscompletely cons...
Page 28 - Items Found In the “Remarks” Column
PAGE 28 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used. Model Number-Where indicate...
Page 29 - QP-202TH — SUGGESTED SPARE PARTS
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 29 QP-202TH — SUGGESTED SPARE PARTS NOTE Part number on this SuggestedSpare Parts List may super cede/replace the P/N shown in the textpages of this book. QP-202TH TRASH PUMP1 TO 3 UNITS WITHHONDA GX160K1TX2 ENGINE Qty. P/N Description 2 ....
Page 36 - HONDA GX160K1TX2 ENGINE — CAMSHAFT ASSY.
PAGE 36 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CAMSHAFT ASSY. HONDA GX160K1TX2 ENGINE — CAMSHAFT ASSY.
Page 38 - HONDA GX160K1TX2 ENGINE — CARBURETOR ASSY.
PAGE 38 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CARBURETOR ASSY. HONDA GX160K1TX2 ENGINE — CARBURETOR ASSY.
Page 40 - HONDA GX160K1TX2 ENGINE — CONTROL ASSY.
PAGE 40 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CONTROL ASSY. HONDA GX160K1TX2 ENGINE — CONTROL ASSY.
Page 42 - HONDA GX160K1TX2 ENGINE — CRANKCASE COVER ASSY.
PAGE 42 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CRANKCASE COVER ASSY. HONDA GX160K1TX2 ENGINE — CRANKCASE COVER ASSY.
Page 43 - PART NAME
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 43 CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 11300ZE1641 COVER ASSY., CRANKCASE (U-TYPE) ..... 1 ...... INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET, CASE COVER 1 4 15600ZE1003 CAP ASSY., OIL FILLER .............................
Page 44 - HONDA GX160K1TX2 ENGINE — CRANKSHAFT ASSY.
PAGE 44 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CRANKSHAFT ASSY. HONDA GX160K1TX2 ENGINE — CRANKSHAFT ASSY.
Page 46 - HONDA GX160K1TX2 ENGINE — CYLINDER BARREL ASSY.
PAGE 46 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CYLINDER BARREL ASSY. HONDA GX160K1TX2 ENGINE — CYLINDER BARREL ASSY.
Page 47 - HONDA GX160K1TX2 ENGINE — CYLINDER BARREL ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 47 CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 12000ZH8811 CYLINDER ASSY. (OIL ALERT) ................... 1 ...... INCLUDES ITEMS W/ * 3 15510ZE1023 SWITCH ASSY., OIL LEVEL ........................ 1 ...... USE UP TO ENGINE...
Page 48 - HONDA GX160K1TX2 ENGINE — CYLINDER HEAD ASSY.
PAGE 48 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) CYLINDER HEAD ASSY. HONDA GX160K1TX2 ENGINE — CYLINDER HEAD ASSY.
Page 49 - HONDA GX160K1TX2 ENGINE — CYLINDER HEAD ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 49 CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12210ZH8000 CYLINDER HEAD ......................................... 1 ...... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, VALVE (OS) (OPTIONAL) 1 3 * 12205ZE1315 GUIDE, EX. VALVE (...
Page 50 - HONDA GX160K1TX2 ENGINE — FAN COVER ASSY.
PAGE 50 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) FAN COVER ASSY. HONDA GX160K1TX2 ENGINE — FAN COVER ASSY.
Page 51 - HONDA GX160K1TX2 ENGINE — FAN COVER ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 51 FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 19610ZE1000ZA COVER, FAN *R8* (BRIGHT RED) 1 2 19610ZE1000ZC COVER, FAN *NH1* (BLACK) 1 4 19612ZH8810 PLATE, SIDE (OIL ALERT) .................... 1 .......... USE FROM ENGINE S/N 53...
Page 52 - HONDA GX160K1TX2 ENGINE — FLYWHEEL ASSY.
PAGE 52 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) FLYWHEEL ASSY. HONDA GX160K1TX2 ENGINE — FLYWHEEL ASSY.
Page 53 - HONDA GX160K1TX2 ENGINE — FLYWHEEL ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 53 NO. PART NO. PART NAME QTY. REMARKS 1 13331357000 KEY, SPECIAL WOODRUFF (25 X 18) 1 2 19511ZE1000 FAN, COOLING 1 4 28451ZH8003 PULLEY, STARTER 1 5 31100ZE1010 FLYWHEEL 1 5 31100ZE1810 FLYWHEEL (LAMP) 1 8 90201878003 NUT, SPECIAL (14MM) ...
Page 54 - HONDA GX160K1TX2 ENGINE — FUEL TANK ASSY.
PAGE 54 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) FUEL TANK ASSY. HONDA GX160K1TX2 ENGINE — FUEL TANK ASSY.
Page 56 - HONDA GX160K1TX2 ENGINE — IGNITION COIL ASSY.
PAGE 56 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) IGNITION COIL ASSY. HONDA GX160K1TX2 ENGINE — IGNITION COIL ASSY.
Page 58 - HONDA GX160K1TX2 ENGINE — MUFFLER ASSY.
PAGE 58 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) MUFFLER ASSY. HONDA GX160K1TX2 ENGINE — MUFFLER ASSY.
Page 60 - HONDA GX160K1TX2 ENGINE — PISTON ASSY.
PAGE 60 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) PISTON ASSY. HONDA GX160K1TX2 ENGINE — PISTON ASSY.
Page 61 - HONDA GX160K1TX2 ENGINE — PISTON ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 61 PISTON + RINGS ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 13010ZF1023 RING SET, PISTON (STD) ................... 1 ......... USE UP TO ENGINE S/N 4733210 1 13010ZH8941 RING SET, PISTON (STD) ................... 1 ......... USE FROM ENG...
Page 62 - HONDA GX160K1TX2 ENGINE — RECOIL STARTER ASSY.
PAGE 62 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) RECOIL STARTER ASSY. HONDA GX160K1TX2 ENGINE — RECOIL STARTER ASSY.
Page 65 - HONDA GX160K1TX2 ENGINE — GASKET KIT ASSY.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 65 HONDA GX160K1TX2 ENGINE — GASKET KIT ASSY. GASKET KIT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 06111ZH8405 GASKET KIT 1 1 11381ZH8800 GASKET, CASE COVER ........................... 1 ...... USE UP TO ENGINE S/N 3413169 1 11381ZH8801 ...
Page 66 - HONDA GX160K1TX2 ENGINE — LABELS ASSY.
PAGE 66 — QP-202TH TRASH PUMP — PARTS MANUAL — REV. #1 (01/07/03) HONDA GX160K1TX2 ENGINE — LABELS ASSY. LABELS ASSY.
Page 70 - OPERATION AND PARTS MANUAL; H E R E ' S H O W T O G E T
OPERATION AND PARTS MANUAL MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX H E R E ' S H O W T ...