Multiquip MVH-406DSY - Manuals

Page 2 - MVH-406DSY — PROPOSITION 65 WARNING

PAGE 2 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — PROPOSITION 65 WARNING

Page 3 - NOTES

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 3 NOTES

Page 4 - TABLE OF CONTENTS; PARTS ILLUSTRATIONS

PAGE 4 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) TABLE OF CONTENTS Yanmar L-100V2AJ1R2AAS5 Diesel Engine Cylinder Block Assembly .................................... 46-47Cylinder Head and Cover Assembly .................. 48-49Muffler Assembly .....................

Page 5 - Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; PARTS ORDERING PROCEDURES

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 5 www .m ultiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer Account Number ❒ ❒ ❒ ❒ ❒ Dealer Name...

Page 6 - MVH-406DSY — SAFETY MESSAGE ALERT SYMBOLS

PAGE 6 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — SAFETY MESSAGE ALERT SYMBOLS This Owner's Manual has been developedto provide complete instructions for thesafe and efficient operation of the MultiquipMVH-406DSY Plate Compactor . Refer to the engine ...

Page 7 - NOTE; ALWAYS; PLASTIC; DANGER

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 7 This equipment, other proper ty, or thesurrounding environment could be damagedif you do not follow instructions. NOTE Other important messages are provided throughout thismanual to help prevent damage to your ligh...

Page 8 - MVH-406DSY — RULES FOR SAFE OPERATION; WARNING - Read This Manual; Failure to follow instructions in this manual may lead to; Serious Injury; or even; Death; . This equipment is to be; hot

PAGE 8 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — RULES FOR SAFE OPERATION WARNING - Read This Manual Failure to follow instructions in this manual may lead to Serious Injury or even Death . This equipment is to be operated by trained and qualified pe...

Page 9 - Maintenance Safety; always

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 9 MVH-406DSY — RULES FOR SAFE OPERATION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■ Keep the...

Page 10 - MVH-406DSY — OPERATION AND SAFETY DECALS; Figure 2. Operation and Safety Decals; Shell Tellus Oil; PERATIONAL CAUTION; CONTACT

PAGE 10 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — OPERATION AND SAFETY DECALS Figure 2. Operation and Safety Decals Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decalsbecome d...

Page 11 - MVH-406DSY —SPECIFICATIONS; if; il

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 11 MVH-406DSY —SPECIFICATIONS . 2 e l b a T s n o it a c if i c e p S e n i g n E ) 5 S A A 2 R I J A 2 V 0 0 1 R A M N A Y ( e k a M e n i g n E R A M N A Y e p y T e n i g n E e n i g n E l e s e i D e l c y c - 4 ...

Page 12 - MVH-406DSY — DIMENSIONS; Figure 3. MVH-406DSY Reversible Plate Compactor Dimensions

PAGE 12 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — DIMENSIONS Figure 3. MVH-406DSY Reversible Plate Compactor Dimensions S N O I S N E M I D . 3 E L B A T . F E R S N O I S N E M I D A ) . m m 0 4 1 ( . n i 2 1 . 5 5 B ) . m c 0 5 ( . n i 9 6 . 9 1 C ...

Page 14 - MVH-406DSY— PLATE COMPACTOR COMPONENTS

PAGE 14 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY— PLATE COMPACTOR COMPONENTS Figure 4. MVH-406DSY Reversible Plate Compactor Components Figure 4 illustrates the location of the major components for theMVH-406DSY Reversible Plate Compactor. The functio...

Page 15 - MVH-406DSY— ENGINE COMPONENTS

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 15 ENGINE COMPONENTS Figure 5 illustrates the location of the major lever components ofthe machine. Each component is described below: 1 . Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. ...

Page 16 - Using a 24 mm wrench, remove the hydraulic oil filler plug.; CAUTION

PAGE 16 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — PRE-INSPECTION Checking Engine Oil Level 1. To check the engine oil level, place the compactor on securelevel ground with the engine stopped. 2. Remove the dipstick from the engine oil filler hole (Fi...

Page 17 - Fuel spillage on a hot engine can cause a; fire; or; explosion; smoke around or near the; Explosive Fuel

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 17 Checking The Fuel 1. Remove the fuel cap located on top of fuel tank.2. Visually inspect to see if fuel level is low. If fuel is low, replenish with diesel fuel (Figure 12). 3. When refueling, be sure to use a str...

Page 18 - MVH-406DSY — OPERATION

PAGE 18 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) Adjusting Handle Height The height of the handle is adjustable for your comfort . 1. Loosen the butterfly screw (Figure 14). 2. Turn the grip clockwise to raise the handle or counterclock- wise to lower the handle...

Page 21 - MVH-406DSY — MAINTENANCE; Inspection and Maintenance Service Tables.; To make sure your plate compactor is always in good; Daily Service; Inspection and other services should; be carried out on

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 21 MVH-406DSY — MAINTENANCE Inspection and Maintenance Service Tables. 1. To make sure your plate compactor is always in good working condition before using, carry out the maintenanceinspection in accordance with Tab...

Page 22 - Engine Oil Replacement:; Reinstalling the V-belt; NEVER; Figure 25. Engine Air Filter and Element

PAGE 22 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — MAINTENANCE Engine Oil Replacement: 1. Replace engine oil, in first 25 hours of operation and every 50 to 100 hours afterwards. 2. Oil may be drained more easily when it is warm after operation (For m...

Page 23 - MVH-406DSY—MAINTENANCE

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 23 Figure 28. Vibrator Oil Drain and Check Plugs MVH-406DSY—MAINTENANCE Vibrator Oil Level Check 1. In every 100 hours of operation, with the machine positioned horizontally, use a 3/4” (19 mm) wrench and remove vibr...

Page 26 - MVH-406DSY—TROUBLESHOOTING

PAGE 26 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY—TROUBLESHOOTING diagnosis based on the Engine Troubleshooting (Table 8)information shown below. If the problem cannot be remedied,please leave the unit just as it is and consult our company'sbusiness of...

Page 28 - MVH-406DSY — EXPLANATION OF CODE IN REMARKS COLUMN

PAGE 28 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availibility of the parts listed....

Page 29 - MVH-406DSY — SUGGESTED SPARE PARTS

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 29 MVH-406DSY — SUGGESTED SPARE PARTS MVH-406DSYW/YANMAR L-100V2AJ1R2AAS5 DIESEL ENGINE 1 to 3 Units Qty. ..... P/N ......................... Description 2 ......... 956100054 .............. THROTTLE WIRE3 ......... ...

Page 30 - MVH-406DSY — NAMEPLATE AND DECALS; NAMEPLATE AND DECALS

PAGE 30 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — NAMEPLATE AND DECALS NAMEPLATE AND DECALS

Page 31 - PART NAME; DECAL, MIKASA MARK 125MM

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 31 MVH-406DSY — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 920201950 DECAL, OIL SAE 10W-30 ......................... 1 ......... NPA-195 2 920105070 DECAL, MIKASA MARK 125MM 1 3 9...

Page 32 - VIBRATING PLATE ASSY.

PAGE 32 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY VIBRATING PLATE ASSY. VIBRATING PLATE ASSY.

Page 33 - VIBRATING PLATE

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 33 MVH-406DSY — VIBRATING PLATE ASSY. VIBRATING PLATE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 465118410 VIBRATING PLATE 1 2 464458940 OIL GAUGE 1 3 953402930 COPPER PACKING 19X30X1 1 4 953400270 PLUG 1/4X14 10L 1...

Page 34 - BASE AND ENGINE ASSY.

PAGE 34 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — BASE AND ENGINE ASSY. BASE AND ENGINE ASSY.

Page 44 - ELECTRIC DEVICE ASSY.

PAGE 44 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) MVH-406DSY — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY.

Page 45 - FIXED PLATE, BATTERY COVER

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 45 MVH-406DSY — ELECTRIC DEVICE ASSY. ELECTRIC DEVICE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 464457460 BATTERY CORD (-) 400L 1 2 464457470 BATTERY CORD (+)550L 1 3 464216660 CRADLE, BATTERY 1 4 456447590 RUBBER ...

Page 47 - GASKET

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 47 YANMAR L-100V2AJ1R2AAS5 — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 11431001020 BLOCK ASSY. CYLINDER 1 5 11429901830 COVER, PUMP 1 6 11469901380 O-RING 1 7 11425001841 GASKET ...

Page 48 - YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY.; CYLINDER HEAD AND COVER ASSY.

PAGE 48 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) YANMAR L-100V2AJ1R2AAS5 — CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY.

Page 51 - MUFFLER

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 51 YANMAR L-100V2AJ1R2AAS5 — MUFFLER ASSY. MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 14 11431013200 GASKET, MUFFLER 1 20 26106080202 BOLT M 8X20 PLATED 2 21 26216080182 STUD M 8X18 PLATED 2 22 26366080002 NUT...

Page 53 - STUD BOLT

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 53 YANMAR L-100V2AJ1R2AAS5 — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 11431012510 CLEANER ASSY., AIR .............................. 1 ......... INCLUDES ITEMS W/ # 2 # 11431012020 BOD...

Page 55 - TAPPET

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 55 CRANKSHAFT, PISTON AND CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 71431014580 CAMSHAFT ASSY. 1 6 11431014200 TAPPET 2 7 11421014300 TAPPET ASSY., ROLLER 1 12 11431014400 ROD ASSY., PUSH 2 13 71431021740 ...

Page 58 - YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY.; COOLING AND STARTING DEVICE ASSY.

PAGE 58 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) YANMAR L-100V2AJ1R2AAS5 — COOLING AND STARTING DEVICE ASSY. COOLING AND STARTING DEVICE ASSY.

Page 60 - YANMAR L-100V2AJ1R2AAS5 — FUEL INJECTION PUMP AND VALVE ASSY.; FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY.

PAGE 60 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) YANMAR L-100V2AJ1R2AAS5 — FUEL INJECTION PUMP AND VALVE ASSY. FUEL INJECTION PUMP AND FUEL INJECTION VALVE ASSY.

Page 63 - VALVE

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 63 YANMAR L-100V2AJ1R2AAS5 — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 71431055700 TANK, FUEL (BLACK) (13) ..................... 1 ............. INCLUDES ITEMS W/ * 3 * 23414080000 GASKET ...

Page 64 - YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY.; STARTING MOTOR AND DYNAMO ASSY.

PAGE 64 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY.

Page 65 - ARMATURE

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 65 YANMAR L-100V2AJ1R2AAS5 — STARTING MOTOR AND DYNAMO ASSY. STARTING MOTOR AND DYNAMO ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 11436277011 STARTER (HITACHI 12V) ....................... 1 ............. INCLUDES IT...

Page 69 - NUT M 6

MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) — PAGE 69 ACCESSORIES ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 11498513800 DEFLECTOR, EXHAUST .......................... 1 ......... INCLUDES ITEMS W/ * 3 * 26367060002 NUT M 6 1 4 * 26554060162 SCREW M 6X16 1 5 * 160710...

Page 70 - TERMS AND CONDITIONS OF SALE — PARTS

PAGE 70 — MVH-406DSY PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (08/13/07) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’...

Page 72 - OPERATION AND PARTS MANUAL; Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; UNITED STATES

OPERATION AND PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2007, MULTIQUIP INC. Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered withou...