Multiquip MQ62TDD - Manuals
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Manual Multiquip MQ62TDD
Summary
PAGE 2 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) PROPOSITION 65 WARNING Diesel engine exhaust and some of
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 3 REPORTING SAFETY DEFECTS REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect that could cause a crash or could cause injury ordeath, you should immediately inform the National Highway Traffic Safety Admi...
PAGE 4 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TABLE OF CONTENTS MQ62TDD TRASH PUMP Proposition 65 Warning ........................................... 2Reporting Safety Defects ........................................ 3Table of Contents ...................................
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: R Dealer Account Number R Dealer Nam...
PAGE 6 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TRAINING CHECKLIST T S I L K C E H C G N I N I A R T . O N N O I T P I R C S E D ? K O E T A D 1 . y l e t e l p m o c l a u n a M s ’r o t a r e p O d a e R 2 li o d n a e n i g n e f o g n i k c e h c , s t n e n o p m o...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 7 DAILY PRE-OPERATION CHECKLIST DAILY PRE-OPERATION CHECKLIST COMMENTS: DAILY PRE-OPERATION CHECKLIST 1 Check engine oil level. 2 Check fuel level (and for clean fuel). 3 Check cooling fins and cooling air flow. 4 Check engi...
PAGE 8 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) SAFETY FOR YOUR SAFETY AND SAFETY OF OTHERS! Safety precautions should be followed at alltimes when operating this equipment. Failureto read and understand the Safety Messagesand Operating Instructions could result in inju...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 9 SAFETY CAUTION — Rotating Parts Hazards NEVER operate equipment with covers or guards removed. Keep fingers, hands, hairand clothing away from all moving partsto prevent injury. CAUTION — Equipment Damage Hazards Other imp...
PAGE 10 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) RULES AND REGULATIONS NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to coolbefore servicing engine or pump. ALWAYS allow the engine to cool before adding fuel or performing service and m...
PAGE 12 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TRANSPORTING ALWAYS shutdown engine before transporting. Tighten fuel tank cap securely and close fuel cock toprevent fuel from spilling. ■ ALWAYS make sure pump is correctly secured to the trailer. Check all connecti...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 13 SPECIFICATIONS s n o i t a c i f i c e p S p m u P . 1 e l b a T y ti c a p a C g n i p m u P m u m i x a M ) m p l 0 0 1 , 4 ( m p g 3 8 0 1 * tf i L n o it c u S m u m i x a M ) s r e t e m 6 . 7 ( . T F 5 2 d a e H l a...
PAGE 14 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) DIMENSIONS (PUMP/TRAILER) ) t n u o M r e li a r T ( s n o i s n e m i D . 3 e l b a T e c n e r e f e R r e tt e L ) m m ( . n i n o i s n e m i D A ) . m m 5 . 4 1 7 1 ( . n i 5 . 7 6 B ) . m m 4 . 3 0 4 1 ( . n i 5 2 ....
PAGE 16 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) GENERAL INFORMATION The MQ62TDD trash pump is a self-priming trash pumppowered by a 29 horsepower air-cooled, 2-cylinder, fourstroke Deutz diesel engine. Both the intake (suction) anddischarge ports on the pump incorporat...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 17 APPLICATIONS Figure 3 below shows a typical application using the trashpump. Please note that this pump is intended for the removalof clean water and water containing some debris and solids.Maximum size of solids should n...
PAGE 18 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) PUMP COMPONENTS 1 3 5 6 7 8 10 17 22 20 21 24 19 23 18 19 16 14 4 2 9 11 12 13 15 Figure 4. Pump Components
PAGE 20 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) ENGINE COMPONENTS Figure 5 illustrates the location of the basic componentsfor the Deutz engine. The function of each component isdescribed below: 1 . Oil Filter – Replace this filter as recommended in the maintenance sec...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 21 CONTROL BOX COMPONENTS Figures 6 and 6A illustrate the location of the basiccomponents for the control box. The function of eachcomponent is described below: 1 . Ignition Switch – Used to start and stop the engine 2 . Res...
PAGE 22 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) INSPECTION Engine Oil 1. Make sure pump/engine is on level ground. 2. Pull the engine oil dipstick from its holder. 3. Verify that oil level (Figure 7) is maintained between the two notches on the dipstick. 4. If engine o...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 23 DANGER — Fire/Explosion NEVER fill the fuel tank while the engine is running or in the dark. Fuel spillage on ahot engine can cause a fire or explosion. Iffuel spillage occurs, wipe up the spilled fuelcompletely to preven...
PAGE 24 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) SETUP Before Starting 1. Read safety instructions at beginning of manual. 2. Place pump as near to water as possible, on a firm flat, level surface. 3. To prime pump, remove fill cap (Figure 4) and fill pump case with wat...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 25 ENGINE STARTUP 1. Set the Engine Speed Control Lever (Figure 12) to a position half way between start and stop. 2. Insert ignition key into ignition switch (Figure 13), turn ignition key clockwise to position I, and verif...
PAGE 26 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) SHUTDOWN/STORAGE ENGINE SHUT-DOWN 1. Place engine speed control lever in the idle position and let the engine run at this speed for at least 2minutes. This will allow the engine to cool-down. 2. Turn ignition key counter ...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 27 MAINTENANCE (PUMP) PUMP VACUUM TEST To perform the pump vacuum test do the following: 1. Remove the pump fill cap, and fill the pump with water. 2. Start the engine as outlined in the initial start-up section, and wait fo...
PAGE 28 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) MAINTENANCE (ENGINE) General Inspection Prior to each use, the pump should be cleaned andinspected for deficiencies. Check for loose, missing ordamaged nuts, bolts or other fasteners. Also check for fuel,and oil. Use Tabl...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 29 MAINTENANCE (ENGINE) Check Oil Level Check the engine crankcase oil level prior to each use, orwhen the fuel tank is filled. Make sure the pump is level.The oil level must be between the two notches on thedipstick as show...
PAGE 30 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) 2. Remove oil filter cannister from engine by turning cannister counterclockwise. 3. Lubricate oil filter gasket with a small amout of oil. Reinstall oil filter by rotating cannister clockwise. DO NOT over-tighten. Batter...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 31 Adjustable Channel Your trailer may be equipped with an adjustable channel(Figure 22) that allows the coupler to be raise or lowered toa desired height. Periodically check the channel bolts fordamage or loosening. Wheel B...
PAGE 32 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Leaf Suspension The leaf suspension springs and associated components (Figure 24) should be visually inspected every 6,000 milesfor signs of excessive wear, elongation of bolt holes, andloosening of fasteners. Replace all...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 33 TRAILER SAFETY INFORMATION Safety precautions should be followed at all times whenoperating this equipment. Failure to read, understand andfollow the Operating Instructions could result in injury toyourself and others. Lo...
PAGE 34 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Driving Conditions When towing a trailer, you will have decreased acceleration,increased stopping distance, and increased turning radius(which means you must make wider turns to keep fromhitting curbs, vehicles, and anyth...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 35 Reporting Safety Defects If you believe that your vehicle has a defect that could causea crash or could cause injur y or death, you shouldimmediately inform the National Highway Traffic SafetyAdministration (NHTSA) in add...
PAGE 36 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) SAFETY WARNING LABELS ON YOUR TRAILER Some drivers place their hands at the bottom of the steeringwheel, and while the tow vehicle is in reverse, “think” of thehands as being on the top of the wheel. When the handsmove to...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 37 Tow Vehicle The towing hitch attached to your tow vehicle must have acapacity equal to or greater than the load rating of the traileryou intend to tow. The hitch capacity must also be matchedto the tow vehicle capacity. Y...
PAGE 38 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Coupler Types The InstaPrime pump is shipped from the factory with a 2-5/16-inch ball coupler. A pintle eye coupler can bepurchased as an alternative method (option) for towing.Both types of couplers will be discussed in ...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 39 ■ Rock the ball to make sure it is tighten to the hitch, andvisually check that the hitch ball nut is solid against thelock washer and hitch frame. ■ Wipe the inside and outside of the coupler, clean andinspect it visuall...
PAGE 40 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Attaching Safety Chain ■ Visually inspect the safety chains and hooks for wear ordamage. Replace worn or damaged safety chains andhooks before towing. ■ Attach the safety chains so that they: A. Cross underneath the coupl...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 41 TIRE SAFETY Unsafe Tires, Lug Nuts or Wheels Trailer tires and wheels are more likely to fail than car tiresand wheels because they carry a heavier load. Therefore,it is essential to inspect the trailer tires before each ...
PAGE 42 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Determining Load Limit of Trailer Determining the load limits of a trailer includes more thanunderstanding the load limits of the tires alone. On all trailersthere is a Federal certification/VIN label that is located onth...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 43 Studies of tire safety show that maintaining proper tirepressure, observing tire and vehicle load limits (not carryingmore weight in your vehicle than your tires or vehicle cansafely handle), avoiding road hazards and ins...
PAGE 44 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) U.S. DOT Tire Identification Number: This begins with the letters “DOT” and indicates that the tire meets all federalstandards. The next two numbers or letters are the plantcode where it was manufactured, and the last fou...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 45 ■ Make sure your tire valves have valve caps. ■ ALWAYS check tire pressure on tow vehicle and trailer before towing. Check tire pressure at least once a month. ■ DO NOT overload tow vehicle. Check the tire information and...
PAGE 46 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) Lug Nut Torque Requirements It is extremely important to apply and maintain properwheel mounting torque on the trailer. Be sure to use onlythe fasteners matched to the cone angle of the wheel.Proper procedure for attachme...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 47 Figure 34. Trailer to Tow Vehicle Wiring Diagrams LIGHTS AND SIGNALS Before each tow, check the trailer taillights, stoplights, turnsignals and any clearance lights for proper operation.Replace any broken or burned-out la...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 51 NOTES
PAGE 54 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. SAMPLE PARTS LIST NO. PART N...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 55 SUGGESTED SPARE PARTS MQ62TDD TRASH PUMP WITH DEUTZ F2L2011/D2011L02 DIESEL ENGINE 1 to 3 units QTY. P/N DESCRIPTION 3 ..................... 0801334545 .......... MECHANICAL SEAL3 ..................... 0811384576 ...........
PAGE 56 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) NAMEPLATE AND DECALS
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 57 NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 7005000 DECAL, DO NOT RUN PUMP DRY 1 2 DCS02 DECAL, PUMP SAFETY 1 3 DECAL, CONTROL BOX ............................................. 1 ........... INCLUDED W/ CON...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 61 TRASH PUMP ASSY. (CONTINUED) NO. PART NO. PART NAME QTY. REMARKS 48 0105090815 BOLT ( MECHANICAL SEAL HOUSING) 4 49 0451290080 WASHER, LOCK 4 50 0105091225 BOLT, IMPELLER 1 51 0451250120 WASHER, LOCK 1 52 011008040 BOLT, ...
PAGE 62 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TRAILER TRLRMPXF ASSY.
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 63 NO. PART NO. PART NAME QTY. REMARKS 1 0205 SCREW, HHC 3/8 - 16 x 1 8 2 4001 WASHER, FLAT USS 3/8 PLD 16 3 9502 SCREW, HHC 5/8 - 11 x 4-1/2 GR8 2 4 9503 NUT, NYLOC 5/8 - 11 2 5 9505 FENDER, 8 x 30 x 13 2 6$% NUT 4 8 9514 L...
PAGE 64 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TRAILER TRLR50XF ASSY.
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 65 NO. PART NO. PART NAME QTY. REMARKS 1 0205 SCREW, HHC 3/8 - 16 x 1 8 2 4001 WASHER, FLAT USS 3/8 PLD 16 3 9502 SCREW, HHC 5/8 - 11 x 4-1/2 GR8 2 4 9503 NUT, NYLOC 5/8 - 11 2 5 9505 FENDER, 8 x 30 x 13 2 8 9514 LIGHT ASM.,...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 69 AXLE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 29381U KIT, U-BOLT 4 2 29381S SPRING, 4 LEAF 25.25 2 3 29381B AXLE BEAM 1 4 46749 DUST CAP ........................................................................... 2 ......
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 71 LIFTING BAIL ASSY. (TRLRMPXF) NO. PART NO. PART NAME QTY. REMARKS 1 19092 LIFTING BAIL 1 2 0105051640 16 X 40 BOLT 4 3 2103200 WASHER, LOCK 4 4 3019091 NUT 4
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 77 FUEL ASSY. (TRLRMPXF) NO. PART NO. PART NAME QTY. REMARKS 1 6109210 1/2 - 13 x 1-1/2 BOLT 1 2 6109208 WASHER, FLAT 1 3% PLUG 1 4 5284 PICK UP TUBE 2 5 84454 FITTING, 90° 2 6 6109152 CLAMP 7 7 7V317002 CAP 1 8 31223 FUEL G...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 83 BATTERY ASSY. (TRLRMPXF) NO. PART NO. PART NAME QTY. REMARKS 1 34596 NEGATIVE BATTERY CABLE 1 2 34597 POSITIVE BATTERY CABLE 1 3 0165306531 BATTERY 1 4 34506 BATTERY BOX 1 5 XXXXXX BOLT, 5/16 X 1-1/4 1 7 6109100 BATTERY H...
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 93 ENGINE MOUNTING ASSY. (SKID) NO. PART NO. PART NAME QTY. REMARKS 2 2101030 10 x 30 HEX BOLT 12 3 030216400 WASHER, LOCK 8 4 6109180 WASHER, LOCK 2 5 63541 SHOCK MOUNT 6 6 030210250 WASHER, LOCK M10 12 7 020310080 NUT M10 ...
PAGE 96 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) OIL PRESSURE SWITCH ASSY.
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 97 OIL PRESSURE SWITCH ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 1182484 OIL PRESSURE SWITCH 1 2 01118971 SCREW PLUG 1 3 01118718 SEALING RING 1
PAGE 98 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) TEMPERATURE TRANSMITTER ASSY.
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 99 TEMPERATURE TRANSMITTER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01182377 TEMPERATURE TRANSMITTER ....................... 1 .............. INCLUDE ITEMS W/ * 2 * 01143531 SEALING RING 1
PAGE 110 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) LUBRICATED OIL FILTER ASSY.
MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) — PAGE 113 NO. PART NO. PART NAME QTY. REMARKS 1 04270708 BRACKET 1 2 01174696 SPIN-ON FUEL FILTER 1 FUEL FILTER ASSY.
PAGE 114 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09) PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s re...
OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written ...
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