Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP’S MAIN PHONE NUMBERS 800-421-1244 FAX: 310-537-3927 310-537-3700 PARTS DEPARTMENT 800-427-1244 FAX: 800-672-7877 ...
Page 4 - TABLE OF CONTENTS; Hatz 1D81Z Diesel Engine; PARTS ILLUSTRATIONS
PAGE 4 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) TABLE OF CONTENTS Hatz 1D81Z Diesel Engine Crankcase Assembly ......................................... 62-63Crankcase Assembly (External Parts) ............... 64-65Crankshaft Assembly ........................
Page 5 - PARTS ORDERING PROCEDURES; please supply the following information:; Direct TOLL-FREE access
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 5 PARTS ORDERING PROCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing...
Page 6 - MDR-9D — SAFETY MESSAGE ALERT SYMBOLS
PAGE 6 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — SAFETY MESSAGE ALERT SYMBOLS L Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understand theSafety Messages and Operating Instructions could res...
Page 7 - Accidental Starting; Respiratory Hazard; Equipment Damage Messages; Sight and Hearing hazard
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 7 Accidental Starting MDR-9D — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch in the OFF position, when the vibration roller is not in use. Respiratory Hazard A LWAY S w e a r a p p r o ve ...
Page 8 - MDR-9D — RULES FOR SAFE OPERATION
PAGE 8 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engin...
Page 9 - Maintenance Safety
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9 MDR-9D — RULES FOR SAFE OPERATION Maintenance Safety ■ NEVER lubricate components or attempt service on a running machine. ■ ALWAYS allow the machine a proper amount of time to cool before servicing. ■ Keep ...
Page 10 - MDR-9D — OPERATION AND SAFETY DECALS
PAGE 10 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — OPERATION AND SAFETY DECALS Figure 1. Operation and Safety Decals Figure 1 displays the operation and safety decals as they appear on the vibratory roller. Should any of these decals becomedamaged ...
Page 11 - MDR-9D — SPECIFICATIONS
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 11 MDR-9D — SPECIFICATIONS . 1 e l b a T R E L L O R Y R O T A R B I V D 9 - R D M S N O I T A C I F I C E P S d o h t e M g n it r a t S ) D 9 - R D M ( t r a t S e l d n a H k n a r C ) S E D 9 - R D M ( t r...
Page 13 - NOTE PAGE
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 13 NOTE PAGE
Page 14 - MDR-9D — GENERAL INFORMATION
PAGE 14 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — GENERAL INFORMATION FREQUENCY/SPEED The vibrating roller maximum frequency is 3000 vpm (vibrationsper minute). The forward and reverse travel speed of the vibratoryroller is approximately 1.8 mph (...
Page 16 - MDR-9D — VIBRATORY ROLLER COMPONENTS
PAGE 16 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — VIBRATORY ROLLER COMPONENTS Figure 6. MDR-9D Vibratory Roller Components Figure 6 illustrates the location of the major componentsfor the MDR-9D Vibrator y Roller. The function of eachcomponent is ...
Page 17 - MDR-9D — HATZ 1D81Z ENGINE COMPONENTS; DANGER
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 17 MDR-9D — HATZ 1D81Z ENGINE COMPONENTS Figure 7. HATZ 1D81Z Engine Components ENGINE COMPONENTS F i g u r e 7 i l l u s t r a t e s t h e l o c a t i o n o f t h e m a j o r e n g i n ecomponents of the mach...
Page 18 - Explosive Fuel
PAGE 18 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — INSPECTION CHECKING ENGINE OIL LEVEL 1. Make sure that the machine is situated in a flatsurface so that level measurements will be accurate. 2. Pull out the dipstick from the oil tank (Figure 8). C...
Page 20 - CAUTION; Speed Control Lever
PAGE 20 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) CHECKING SCRAPER BAR 1. Check scraper barand make sure that they are not cloggedwith mud, bent or damaged (Figure 6). 2. Adjust clearance between drums and scrapers asnecessary. CHECKING BOLTS, NUTS, AND SC...
Page 22 - speed control lever
PAGE 22 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — OPERATION VIBRATING 1. Shift the two vibrator levers (Figures 21 and 22) to thevibrate position to start vibrations. U s i n g v i b r a t i o n w i t h c l u t c h s l i p p i n gcauses the clutch...
Page 26 - CHECKING THE CHAINS
PAGE 26 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — MAINTENANCE CLEANING OR CHANGING ENGINE AIR FILTER If engine is operating in very dusty and dry grass conditions.A clogged air filter will result in high fuel consumption, lossof power and excessiv...
Page 30 - MDR-9D — TROUBLESHOOTING
PAGE 30 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,please take a remedial action following the diagnosis bas...
Page 32 - EXPLANATION OF CODE IN REMARKS COLUMN; Items Found In the “Remarks” Column
PAGE 32 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) EXPLANATION OF CODE IN REMARKS COLUMN The contents of this partsc a t a l o g a r e s u b j e c t t ochange without notice. If more than one of the samereference number is listed,the last one listed indicat...
Page 33 - SUGGESTED SPARE PARTS
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 33 SUGGESTED SPARE PARTS MQ MIKASA MDR-9D/MDR-9DES VIBRATORY WALK-BEHIND ROLLER W/HATZ 1D81Z DIESEL ENGINE 1 to 3 Units Qty. P/N Description 3 .......... 501010440 ........... OIL FILTER, TRANSMISSION1 ..........
Page 34 - MDR-9D — DECAL PLACEMENT
PAGE 34 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) MDR-9D — DECAL PLACEMENT DECAL PLACEMENT
Page 35 - PART NAME
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 35 MDR-9D — DECAL PLACEMENT DECAL PLACEMENT NO. PART NO. PART NAME QTY. REMARKS 1 920200591 PLATE, CAUTION 1 2 920200630 PLATE, SERIAL NO. 1 3 920201590 DECAL, MQ MARK 98X70 1 4 920101510 DECAL, MIKASA MARK 44...
Page 62 - HATZ 1D81Z ENGINE — CRANKCASE ASSY.
PAGE 62 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 63 - HATZ 1D81Z ENGINE — CRANKCASE ASSY.
MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 63 HATZ 1D81Z ENGINE — CRANKCASE ASSY. CRANKCASE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 01249051 CRANKCASE ...................................... 1 ........ INCLUDES ITEMS W/ * 3 * 50249101 CYL. PIN 6/20 ...
Page 66 - HATZ 1D81Z ENGINE — CRANKSHAFT ASSY.
PAGE 66 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 68 - HATZ 1D81Z ENGINE — CAMSHAFT ASSY.
PAGE 68 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — CAMSHAFT ASSY. CAMSHAFT ASSY.
Page 72 - HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY.
PAGE 72 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — CYLINDER HEAD ASSY. K= HOT TEMPERATURE FELT 100g
Page 76 - HATZ 1D81Z ENGINE — FLYWHEEL ASSY.
PAGE 76 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — FLYWHEEL ASSY. FLYWHEEL ASSY.
Page 78 - HATZ 1D81Z ENGINE — OIL PUMP ASSY.
PAGE 78 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — OIL PUMP ASSY. OIL PUMP ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 80 - HATZ 1D81Z ENGINE — TIMING COVER ASSY.
PAGE 80 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — TIMING COVER ASSY. TIMING COVER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 82 - HATZ 1D81Z ENGINE — FUEL DEVICE ASSY.
PAGE 82 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — FUEL DEVICE ASSY. FUEL DEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 84 - HATZ 1D81Z ENGINE — AIR DUCTING ASSY.
PAGE 84 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — AIR DUCTING ASSY. AIR DUCTING ASSY.
Page 86 - HATZ 1D81Z ENGINE — BREATHER ASSY.
PAGE 86 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — BREATHER ASSY. BREATHER ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648
Page 88 - HATZ 1D81Z ENGINE — FUEL TANK ASSY.
PAGE 88 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — FUEL TANK ASSY. FUEL TANK ASSY.
Page 90 - HATZ 1D81Z ENGINE — FUEL PUMP ASSY.
PAGE 90 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — FUEL PUMP ASSY. FUEL PUMP ASSY.
Page 92 - HATZ 1D81Z ENGINE — AIR FILTER ASSY.
PAGE 92 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — AIR FILTER ASSY. L= SILICON SEALER AIR FILTER ASSY.
Page 94 - HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY.
PAGE 94 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — EXHAUST SILENCER ASSY. J= HOT TEMPERATURE PASTE EXHAUST SILENCER ASSY.
Page 96 - HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY.
PAGE 96 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — STARTER/ALTERNATOR ASSY. STARTER/ALTERNATOR ASSY.
Page 98 - HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY.
PAGE 98 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — INSTRUMENT BOX ASSY. INSTRUMENT BOX ASSY.
Page 100 - HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY.
PAGE 100 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) HATZ 1D81Z ENGINE — LIFTING MAGNET/STOPDEVICE ASSY. LETTERS IN BOLD INDICATE TYPE OF BONDING ADHESIVE TO BE USED. D= LOCTITE 221 H= SILICON E= LOCTITE 648 LIFTING MAGNET/S TOP DEVICE ASSY.
Page 102 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 102 — MQ-MIKASA MDR-9D VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges ...
Page 104 - OPERATION AND PARTS MANUAL
MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX manufactured for Multiquip Inc. by MIKASA SANGY...