Multiquip LS600P - Manuals

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 5 PARtS ORDERInG PROcEDuRES www .multiquip .com Ordering parts has never been easier! choose from three easy options: We aCCepT aLL MaJOR CReDiT CaRDS! when ordering parts, please supply: ❒ Dealer Account Number ❒ Dealer Name ...

page 6 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) SAfEty InfORMAtIOn Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety message...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 7 SAfEty InfORMAtIOn GENERAL SAFETY CaUTiON „ NeveR operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices req...

page 8 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) SAfEty InfORMAtIOn CaUTiON „ NeveR lubricate components or attempt service on a running machine. „ NeveR block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blo...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 9 SAfEty InfORMAtIOn NOTICE „ NeveR run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction. „ NeveR tamper with the factory s...

page 10 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) SAfEty InfORMAtIOn TRaNSpORTiNg SafeTY CaUTiON „ NeveR allow any person or animal to stand underneath the equipment while lifting. NOTICE „ Before lifting, make sure that the equipment parts are not damaged and screws are n...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 11 eNviRONMeNTaL SafeTY/DeCOMMiSSiONiNg NOTICE Decommissioning is a controlled process used to safely retire a piece of equipment that is no longer serviceable. If the equipment poses an unacceptable and unrepairable safety ri...

page 12 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Table 1. Pump Specifications Model LS-600P Pumping Rate LS-600 Up to 60 cu. yds. per hour* Pumping Method Reciprocating Piston Maximum Aggregate Size 1-1/2 in. minus (38mm) Vertical Pumping Height Up to 250 ft. (76m) Piston...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 13 A B E D C Table 3. Pump Dimensions Reference Letter Dimensions in. (mm) A 43 (1,092) B 173 (4,394) C 24 (610) D 72 (1,828) E 68 (1,727) Figure 1. Dimensions DIMEnSIOnS

page 14 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) CHUTE UP CHUTE DOWN STOP START PUMP SPEED UP SLOW PUMP DOWN STOP PUMP LITTLE BIT ADD WATER4-GALLONS ALL DONE CLEAN-UP DRIVE IN BACK UP PULL FORWARD BACK IN IMPORtAnt hAnD SIGnALS Figure 2. Operation Hand Signals

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 15 GEnERAL InfORMAtIOn CONCReTe Mix DeSigN Mix design is most impor tant to achieve maximum pumpability. Pumpability is affected by, among other factors, the type and gradation of aggregate used. Natural aggregates make a more...

page 16 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) RegiONaL DiffeReNCeS Concrete is made by mixing locally available rock and sand with cement and water. For this reason there are great differences in the pumpability of concrete from one region of the country to another.It ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 17 GEnERAL InfORMAtIOn Downhill Pumping Downhill pumping can be a difficult procedure on some jobs. The slurry procedure would be the same as explained Priming The Pump With Slurry Mixture section of this manual. It is suggest...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 19 GEnERAL InfORMAtIOn Clearing The System after Mix Set Up If, for any reason, the mix should set up in the system, the following procedure is suggested:1. Disconnect the hose from the pump and wash the pump out immediately. ...

page 20 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Reverse Pumping Procedure 1. Switch the pump into reverse. With pump speed at a medium-slow (approx. 12 strokes per min.) try to pull the “pack” back into the hopper with 5 or 6 reverse strokes. 2. Remix the concrete in the...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 21 GEnERAL InfORMAtIOn he following is a brief explanation of how the concrete cylinders, hydraulic cylinders, shuttle tube, valves and hopper work in sequence to pump concrete. The hydraulic pressure is generated by a variabl...

page 22 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Figure 5. Pump Components (View 1) 12 1 10 9 8 7 3 2 6 5 13 14 4 11 PuMP cOMPOnEntS

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 25 PuMP cOMPOnEntS (cOntInuED) Figure 6 illustrates the location of the major components for the LS600P Concrete Pump. The function of each component is described below:15. Documentation Box — Contains engine and pump operatio...

page 26 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) DIGItAL cOntROL PAnEL cOMPOnEntS Figure 7 displays the components associated with the digital control panel. A brief description of each component is described below1. Emergency Stop Button — Press emergency stop button to ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 27 DIGItAL cOntROL PAnEL cOMPOnEntS pRiMaRY SCReeN Screen 1 Indicates the various modes of the switch settings. Monitors engine RPM - Idle speed 900, High speed 2350. Battery charge indicator - Normal charge 13+ volts. Indicat...

page 28 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) The engine (Figure 8) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions and details of operation and servicing.1. Crankshaft pulley — ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 29 Before Starting 1. Read safety instructions at the beginning of manual. 2. Clean the entire pump, removing dirt and dust, particularly the engine cooling air inlet, and heat exchanger. 3. Check the air filter for dirt and d...

page 30 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Engine Oil Check 1. Make sure pump/engine is placed on level ground.2. Remove the engine oil dipstick from its holder (Figure 11). Figure 11. Engine Oil Dipstick Location 3. Verify that engine oil level (Figure 12) is maint...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 31 2. If the hydraulic oil level is low, remove the hydraulic oil tank cap just above the oil level sight glass (Figure 14) and add the correct amount of hydraulic oil to bring the hydraulic oil level to a normal safe operatin...

page 32 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) SEtuP Location of pump 1. Place the pump in the best location on the site to pump concrete efficiently. 2. Lay down the hose in the shortest distance possible. Rear Stabilizer Jacks To reduce excessive vibration and rocking...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 33 OPERAtIOn Starting Procedure 1. Locate the emergency stop switch (Figure 20) on the digital control panel . Turn the emergency stop switch clockwise and release (open). This will allow the engine to start. Figure 20. Emerge...

page 34 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Hose Lubrication Before pumping, it is necessary to lubricate the hose. This procedure prevents separation and blockages in the hose. Inspect the lines at all times to prevent problems.Before concrete is discharged into the...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 35 4. Scroll through the digital readout screen with the scroll switch to go to screen 7 (Figure 29). This screen will show the volume in strokes per minute. Figure 29. Strokes Per Minute Display 5. Let the pump cycle until th...

page 36 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) 10. It is impor tant that once the slurry procedure is completed, and concrete is flowing through the hose, DO NOT stop the pour until all the slurry is pumped out and the concrete has reached the end of the hose. The only ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 37 4. Reinstall the control panel and tighten the 2 retaining screws. 5. On the top of the unit, to the right of the control box (Figure 37), hammer out the knock-out hole and install the remote antenna. Figure 37. Antenna Ins...

page 38 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Radio Remote Control Programming Before starting operation of the hand-held radio remote control , go to Screen 9 of the digital readout screen : Screen 9 1. Press the ON/Off button on the radio (wireless) remote control to...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 39 MAIntEnAncE * 1 Replace engine oil and filter at 100 hours, first time only. * 2 Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant. * 3 Replace primary air filter element when restriction indicator...

page 40 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) geNeRaL iNSpeCTiON Prior to each use, the pump should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel, oil, and coolant leaks. Use Table 5 a...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 41 MAIntEnAncE air Cleaner (250 Hours) This Perkins diesel engine is equipped with a replaceable, high-density paper air cleaner element (Figure 42).This air cleaner may have an inner element (option) that is used as a backup ...

page 42 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Checking engine Oil (Daily) 1. When checking or adding oil, place the machine so the engine is level. 2. Pull the engine oil dipstick from its holder.3. Determine if engine oil is low. Oil level should be between the upper ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 43 MAIntEnAncE 10. Be sure to coat the seal (Figure 46) of the new oil filter with clean engine oil. Figure 46. Oil Filter/Seal Radiator/Cooling System COOLaNT (aNTifReeze/SUMMeR COOLaNT/ WaTeR) peRKiNS recommends antifreeze/s...

page 44 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Fuel Filter Replace the secondary fuel filter (Figure 48) every 800 hours. Refer to your engine manual for specific details to perform this operation. Figure 48. Fuel Filter fuel/Water Separator primary filter 1. Inspect th...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 45 MAIntEnAncE Battery Maintenance Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following: „ Be careful not to let the battery electrolyte c...

page 46 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Cleaning the pump is a very important operation as it determines how the machine will pump the next time it is used. At the end of every pour, or because of long delays during a pour, the pump and delivery system must be th...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 47 Figure 53. Lubrication Points Cylinder Lubrication Box OUTRIGGERS LEFT RIGHT SWING AXLE BUSHING SHUTTLE CYLINDER AXLE CRANK GREASE POINTS SHUTTLE CYLINDER TOP SHUTTLE CYLINDER BOTTOM SWING AXLE DISCHARGE NIPPLE GREASE POINT...

page 48 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Accumulator Circuit The accumulator circuit has two functions in the hydraulic system. „ The accumulator circuit furnishes the hydraulic pressure to cycle the shuttle tube. „ The accumulator circuit also furnishes the pilot...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 49 MAIntEnAncE Figure 56. Wear Plate and Cutting Ring Changing the Concrete Cylinder Piston Cups The urethane piston cups will occasionally require replacement depending on the following factors. „ The fluid level and cleanlin...

page 50 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) 7. Remove the three 3/8 – 16 x 3” bolts from the piston. Remove the front faceplate. 8. Install two the 3/8’ 16x3” bolts back into the piston – do not tighten. Use the two bolts as leverage to remove the rubber piston cup a...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 51 Heat Exchanger Cooling Fan This section is intended to make sure the cooling fan is working properly. Under normal conditions the fan should be running any time the engine is turned on. Pressure Test 1. To determine the pre...

page 52 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) tRAILER MAIntEnAncE The following trailer maintenance guidelines are intended to assist the operator in preventive maintenance. TRaiLeR BRaKeS Properly functioning brake shoes and drums are essential to ensure safety. The b...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 53 tRAILER MAIntEnAncE Periodically check the actuator mounting fasteners for damage or loosening. Inspect the actuator for worn or damaged parts. As you are towing your trailer, be aware of any changes in braking quality. Thi...

page 54 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) tRAILER MAIntEnAncE „ After removing the dust cap, cotter pin, spindle nut and spindle washer, remove the hub to inspect the bearings for wear and damage. „ Replace bearings that have flat spots on rollers, broken roller ca...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 55 tRAILER GuIDELInES The following guidelines are intended to assist the operator in the operation and handling of a trailer.Safety precautions should be followed at all times when operating a trailer. Failure to read, unders...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 57 iNOpeRaBLe BRaKeS, LigHTS OR MiRRORS Be sure that the brakes and all of the lights on your trailer are functioning properly before towing your trailer. Check the trailer taillights by turning on your tow vehicle headlights....

page 58 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Figure B. VIN Tag Location The trailer VIN Tag contains the following critical safety information for the use of your trailer. GAWR : The maximum gross weight that an axle cansupport. It is the lowest of axle, wheel, or tir...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 59 eMeRgeNCY fLaReS aND TRiaNgLe RefLeCTORS It is wise to carry these warning devices even if you are not towing a trailer. It is particularly important to have these when towing a trailer because the hazard fl ashers of your ...

page 60 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) or is worn, the trailer can come loose from the tow vehicle and may cause death or serious injury.THE TOW VEHICLE, HITCH AND BALL MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER gross vehicle Weight R...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 61 If the coupler cannot be secured to the hitch ball, do not tow the trailer. Call your dealer for assistance. Lower the trailer so that its entire tongue weight is held by the hitch and continue retracting the jack to its fu...

page 62 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Connecting Trailer Lights Connect the trailer lights to the tow vehicle’s electrical system using the electric connectors at the front of the trailer (tongue). Refer to the wiring diagram shown in the trailer wiring diagram...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 63 the ball andcoupler system. All bent or broken coupler parts must be replaced before towing the trailer.THE TOW VEHICLE, PINTLE HITCH AND PINTLE COUPLER MUST HAVE A RATED TOWING CAPACITY EQUAL TO OR GREATER THAN THE TRAILER...

page 64 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) TiRe SafeTY Unsafe Tires, Lug Nuts or Wheels Trailer tires and wheels are more likely to fail than car tires and wheels because they carry a heavier load. Therefore, it is essential to inspect the trailer tires before each ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 65 There is a vehicle placard (Figure I) located in the same location as the certifi cation label described above. This placard provides tire and loading information. In addition, this placard will show a statement regarding m...

page 66 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Use the information contained in this section to make tire safety a regular part of your vehicle maintenance routine. Recognize that the time you spend is minimal compared with the inconvenience and safety consequences of a...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 67 Uniform Tire Quality grading Standards (UTQgS) Treadwear Number : This number indicates the tire’s wear rate. The higher the treadwear number is, the longer it should take for the tread to wear down. For example, a tire gra...

page 68 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) Table B below will help pinpoint the causes and solutions of tire wear problems. Wheel Rims If the trailer has been struck, or impacted, on or near the wheels, or if the trailer has struck a curb, inspect the rims for damag...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 69 Lights and Signals Before each tow, check the trailer taillights, stoplights, turn signals and any clearance lights for proper operation. Table C. Tire Torque Requirements Wheel Size First Pass FT-LBS Second Pass FT-LBS Thi...

page 70 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) APPEnDIx — cOncREtE MIx InfORMAtIOn CONCReTe Mix iNfORMaTiON The following information has been extracted from actual testing laboratory reports. The purpose of this printing is only to help create a better understanding of...

page 72 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) SLUMP TEST PROCEDURE 1. To obtain a representative sample (concrete), take several samples at three or more regular intervals throughout the discharge of the mixer or truck. DO NOT take samples at the beginning or end of th...

page 78 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) cOntROL bOx cOMPOnEnt LOcAtOR OFF ON IGNITION REMOTE CONTROL FLOW DIRECTION VOLUME LOCAL FORWARD AUTOMATIC JOG RESET SET DECREASE INCREASE SCROLL JOG “A” CYLINDER STROKE JOG “B” REVERSE CENTER OFF REMOTE START E m erg ency ...

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 81 12VDC CHASSIS GND. ORANGE 30 AMP FUSE FUSE HOLDER 30/51 87 NO 2 1 RELAY K1-1 RELAY K1 (REAR VIEW) 85 87 86 30/51 FUSE HOLDER P/N EM98066 FUSE NOT INCLUDED W/KIT 30A MODEL EMDC400 VIBRATOR POWER INPUT CONNECT TO CHASSIS GND ...

page 82 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) hyDRAuLIc SyStEM LOcAtOR DIAGRAM E C B A F D E G J K S T P N L M R Q I O

MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) — page 83 hyDRAuLIc SyStEM DIAGRAM B1 A1 T1 P1 T2 B2 A2 P2 7CC 14CC T P A B B A P T MANIFOLD IN OUT RELIEF LS STA-1 STA-2 T3 ACCUMULATOR GAUGE 5000 PSI PRESSURE GAUGE RETURN FILTER HEAT EXCHANGER REMIX MOTOR REMIX DIRECTIONAL VALVE R...

page 84 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) wIRInG DIAGRAM LOcAtOR 1 (ExtERnAL cOntROL bOx) H E B E D C F J L K M A G I

page 86 — MaYCO LS600p CONCReTe pUMp • OpeRaTiON MaNUaL — Rev. #0 (05/13/13) wIRInG DIAGRAM LOcAtOR 2 (ExtERnAL cOntROL bOx) E A P F G C D E J K L M N O I H B

OperatiOn Manual Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244 Fax (310) 537-3927 800-427-1244...