Multiquip HTXD6i / STXD6i - Manuals

Page 2 - TABLE OF CONTENTS; Remove Setup Jumper

PAGE 2 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) TABLE OF CONTENTS HTX6Di/STX6Di Trowel Machine Information And Maintenance Log ............ 3 Safety Information ................................................ 4-9 Tools Needed ...................................

Page 3 - MACHINE INFORMATION AND MAINTENANCE LOG; Machine Information

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 3 MACHINE INFORMATION AND MAINTENANCE LOG Technician__________________________________ e Date:___________________________ Machine Information MODEL LH Motor Serial No. Machine Serial No. RH Motor Serial No. Engine...

Page 4 - SAFETY MESSAGES; DANGER; NOTICE; SAFETY INFORMATION

PAGE 4 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and ...

Page 5 - GENERAL SAFETY

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 5 GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required ...

Page 6 - TROWEL SAFETY; ENGINE SAFETY

PAGE 6 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) TROWEL SAFETY DANGER Engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. The engine of this equipment requires an adequate free fl...

Page 7 - FUEL SAFETY; BATTERY SAFETY

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 7 NOTICE NEVER run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction. NEVER tamper with the factory setting...

Page 8 - TRANSPORTING SAFETY; TOWING SAFETY; Safety Towing Regulations,

PAGE 8 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. Ride-on trowels are very heavy and awkward to move around. Use proper heavy lifting procedures an...

Page 9 - chock blocks; ENVIRONMENTAL SAFETY; DO NOT

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 9 Trailer should be adjusted to a level position at all times when towing. Raise and lock trailer wheel stand in up position when towing. Place chock blocks underneath wheel to prevent rolling while parked. ...

Page 10 - TOOLS NEEDED; TOOL

PAGE 10 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) TOOLS NEEDED The specialized tools listed in Table 1 are required to maintain and service the HTXD6i and STXD6i ride-on trowels. Fleet technicians and servicing dealers must have these tools for efficient unit ...

Page 11 - MACHINE INFORMATION; MODEL; Machine Serial Number; Figure 1. Engine Serial Number Location 1; Pump Serial Number; Figure 3. Pump Serial Number Location; Motor Serial Number; Figure 4. Motor Serial Number Location

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 11 MACHINE INFORMATION MODEL 1. Enter appropriate model: HTXD6i — for 6-blade HTX STXD6i — for 6-blade STX SERIAL NUMBER 2. Machine Serial Number — as shown on serial tag. 3. Engine Serial Number — located on ...

Page 12 - GENERAL PROCEDURES; SETUP JUMPER INSTALLATION; REMOVE SETUP JUMPER

PAGE 12 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) GENERAL PROCEDURES SETUP JUMPER INSTALLATION 1. Remove Cap (P\N: 22812) on P24 of main harness (under foot platform). 2. Install Setup Jumper (P/N: 32007 on P24). NOTICE These general procedures will be referen...

Page 13 - INITIAL CHECK AND ADJUSTMENTS; PRELIMINARY CHARGE PRESSURE ADJUSTMENT; Figure 5. Preliminary Charge Pressure; OIL AND COOLANT CHECK; Figure 6. Oil Level Check

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 13 INITIAL CHECK AND ADJUSTMENTS PRELIMINARY CHARGE PRESSURE ADJUSTMENT 1. Loosen 1-1/16" jam nut on charge relief valve (Item A, Figure 5). 2. Use a 1/2" socket to adjust the small hex nut within the larg...

Page 14 - Engine Oil; Figure 7. Adding Engine Oil; Add the required amount of engine oil at the top or side; Engine Coolant; is even with the lip of the engine coolant filler port; Figure 8. Adding Engine Coolant

PAGE 14 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) Engine Oil 1. Ensure engine is level.2. Remove the oil filler cap (top or side). See Figure 7. Figure 7. Adding Engine Oil 3. Add the required amount of engine oil at the top or side engine oil filler port. 4. ...

Page 15 - SERVICE TOOL SETUP AND CONNECTION; Figure 10. Saving WST Application File; Whiteman Application File; WST – Whiteman Service Tool; ti; ti; Whiteman Service Tool Application; Connecting Laptop to Trowel; After canceling from previous screen, this new screen will

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 15 SERVICE TOOL SETUP AND CONNECTION WHITEMAN SERVICE TOOL (WST) INSTALLATION 1. Call or e-mail Multiquip Technical Support or Field Service to obtain the application specific Whiteman Service Tool (WST) file. 2. ...

Page 16 - The new screen will have both navigation and tool bars; Figure 13. WST Tool Bar; Input the license key obtained from Multiquip; Figure 15. Entering License Key

PAGE 16 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) 9. The new screen will have both navigation and tool bars active (Figure 13.) Figure 13. WST Tool Bar 10. Click on "Tools". On the drop-down menu, click on "License Manager" (Figure 14). Figure ...

Page 17 - LAPTOP CONFIGURATION; CONNECTION PROCEDURE; First time connected.; First time connected.

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 17 LAPTOP CONFIGURATION CONNECTION PROCEDURE 1. Plug the CAN Gateway cable to the trowel at the service port (Figure 16). Do not connect laptop at this time. Figure 16. CAN Gateway Cable to Service Port 2. On the ...

Page 18 - MACHINE SETUP AND CALIBRATION; CALIBRATE FOOT PEDAL; Figure 22. Calibration Button; Sensor Adjustment; Figure 24. Sensor Adjustment

PAGE 18 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) MACHINE SETUP AND CALIBRATION CALIBRATE FOOT PEDAL 1. Turn key to ON position but DO NOT start machine. 2. Click “CALIBRATION” button on machine setup page.3. Click “CALIBRATION” button in "PEDAL SENSOR"...

Page 19 - Calibration; Figure 25. Start Pedal Sensor Calibration; SECONDARY HYDRAULIC FILL PROCEDURES; Figure 26. Checking Oil Level

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 19 MACHINE SETUP AND CALIBRATION Calibration 1. Set sensor zero position default: a. Ensure that foot pedal is fully released.b. Read % SENSOR VOLTAGE.c. Round % Sensor Voltage value to nearest percent and enter i...

Page 20 - Figure 27. Pressure Test Ports Location; Figure 28. Charge Pressure Adjustment; Pitch Pressure Check

PAGE 20 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) MACHINE PRESSURE ADJUSTMENT Charge Pressure Adjustment 1. Disable cold start.2. With machine off, install gauge capable of reading 300 psi to Charge Or Pitch pressure test port (Figure 27). Figure 27. Pressure ...

Page 21 - Pitch Pressure Adjustment; Figure 29. Pitch Pressure Adjustment; Steering Pressure Adjustment; Figure 30. Steering Pressure Adjustment

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 21 MACHINE SETUP AND CALIBRATION 8. Return engine rpm to idle.9. Turn off machine and remove gauge. Pitch Pressure Adjustment 1. Disable cold start.1. Increase engine rpm to full operating RPM.2. Loosen 3/4" j...

Page 22 - Figure 31. Zero Stroke Position Adjustment; CAUTION; Left Side Trowel Speed Adjustment; Figure 32. Left Side Trowel Speed Adjustment

PAGE 22 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) 8. Retighten jam nut.9. Return engine to idle.10. Turn off machine and remove gauge.11. Record Pressure on Machine Infor mation and Maintenance Log. 12. Re-enable cold start. TROWEL SPEED ADJUSTMENT\SETUP Adjus...

Page 23 - Right Side Trowel Speed Adjustment; Figure 33. Adjusting Right Side Trowel Speed; Calibrate Stroke Sensor; Figure 34. Calibrate Stroke Sensor

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 23 MACHINE SETUP AND CALIBRATION 5. Re-measure speed, repeating steps 2 and 3 until Left Side Trowel Speed is correct:a. HTXD6i — 157 to 160 RPM (942 to 960 Pulses per minute) b. STXD6i— 127 to 130 RPM (762 to 780...

Page 24 - Figure 35. Start Stroke Sensor Calibration; PITCH SETUP; Figure 36. Blade Pitch Adjustment

PAGE 24 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) 6. Set Sensor zero position default: a. Ensure foot pedal is fully released.b. Read % Sensor Voltage (Figure 35). Figure 35. Start Stroke Sensor Calibration c. Round value to nearest percent and enter in CALB P...

Page 25 - Measure Blade Leading Edge Height; Figure 37. Measuring Leading Edge Height; Leading Edge Height Adjustment; Figure 38. Blade Leading Edge

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 25 MACHINE SETUP AND CALIBRATION Measure Blade Leading Edge Height 1. Fully pitch machine by pressing and holding Twin pitch up button until pitch cylinders fully extended. 2. Choose a blade on both LH and RH Roto...

Page 26 - Set Zero Pitch Cylinder Stops; Figure 39. Zero Pitch Adjustment; Pitch Sensor Calibration; Machine movement will occur during this step. All; Turn machine off for at least 10 seconds and then; Figure 40. Pitch Sensor Calibration; a. Press Hard Ext. button to fully extend pitch

PAGE 26 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) Set Zero Pitch Cylinder Stops 1. Flatten blades (bottom out the pitch cylinders).2. Turn machine off.3. Remove clevis pin (Item E, Figure 39) from pitch cylinder allowing yoke (Item B, Figure 39) to rest on thr...

Page 28 - INSPECTION; FLUID LEVELS; Figure 43. Visible Thread

PAGE 28 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) INSPECTION FLUID LEVELS Record the following fluid levels on Machine Information and Maintenance Log in Inspection section. Refer to Fluid Fill and Check section for procedure. Engine Oil Engine Coolant H...

Page 29 - STATIC BLADE PITCH DRIFT TEST

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 29 STATIC BLADE PITCH DRIFT TEST 1. Switch smart pitch switch to off position.2. Bring machine up to temperature. This will be indicated by “Cold Start” (aux 1) lamp turning off. 3. Choose one blade from each spid...

Page 30 - FUSE INFORMATION; Refer to Figure 45 for location on fuse panel.; Figure 45. Fuse and Ground Location

PAGE 30 — HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) FUSE INFORMATION Table 3. Fuses Fuse Number Amps Designator Functions Fused 1 20 T13 MCU Power T21 Service Port Connector 2 20 T3 Oil Cooler 3 5 T5 Light Switch T15 Pitch Switches 4 20 T6 Left Lights 5 7.5 T23 ...

Page 31 - NOTES

HTXD6i/STXD6i TROWEL • SETUP, ADJUSTMENTS AND CALIBRATIONS — REV. #1 (01/24/14) — PAGE 31 NOTES

Page 32 - SETUP, ADJUSTMENTS AND CALIBRATIONS; Your Local Dealer is:; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; Canada

SETUP, ADJUSTMENTS AND CALIBRATIONS Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United StateS Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave. Carson, CA 90746 Contact: [email protected] Tel. (800) 421-1244 Fax (310) 53...