Page 2 - WARNING; Proposition 65 Warning; CALIFORNIA
PAGE 2 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) WARNING Proposition 65 Warning CALIFORNIA This product contains or produces chemicals known to the State of California to cause cancer and birth defects (or other reproductive harm). DCL160
Page 3 - HERE'S HOW TO GET HELP; PARTS DEPARTMENT
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-47...
Page 4 - TABLE OF CONTENTS; Specification and part number
PAGE 4 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) TABLE OF CONTENTS Here's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Procedures .........................
Page 5 - PARTS ORDERING PROCEDURES; Earn Extra Discounts when; to our Parts Department!
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 5 PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Service at one-half of actua...
Page 6 - RULES FOR SAFE OPERATION
PAGE 6 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipme...
Page 7 - OPERATION AND SAFETY DECALS
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 7 OPERATION AND SAFETY DECALS Machine Safety Decals The GLW-180H portable generator is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. The illu...
Page 8 - GLW-180H — SPECIFICATIONS; Effects of Altitude and Heat
PAGE 8 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — SPECIFICATIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with ...
Page 9 - GLW-180H — GENERAL INFORMATION
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 9 GLW-180H — GENERAL INFORMATION GLW-180H FAMILIARIZATION Generator/Welder The Multiquip Model GLW-180H generator has been designedas a portable lightweight power source for 60 Hz (single-phase) vibrators, ligh...
Page 10 - GLW-180H — CONTROLS AND INDICATORS
PAGE 10 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — CONTROLS AND INDICATORS Figure 1. Controls and Indicators
Page 11 - GLW-180H — INSTRUMENTATION
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 11 GLW-180H — INSTRUMENTATION CAUTION : W h e n u s i n g a c o m b i n a t i o n o f d u a lreceptacles, total load should not exceedthe rated capacity of the generating. The definitions below describe the con...
Page 12 - GLW-180H — INSTALLATION; electric shock; EARTH
PAGE 12 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — INSTALLATION Outdoor Installation Install the generator in a location where it will not be exposed torain or sunshine. Make sure that the generator is on secure levelground so that it cannot slide...
Page 14 - grounding rod
PAGE 14 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) General Inspection Prior to Operation This generator has been thoroughly inspected and acceptedprior to shipment from the factory. However, be sure to checkfor damaged parts or components, or loose nuts and ...
Page 15 - DO NOT; fuel tank
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 15 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwint...
Page 16 - GLW-180H — LOAD APPLICATION; Single Phase Load
PAGE 16 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by theg...
Page 17 - GLW-180H — GENERATOR OPERATING INSTRUCTIONS; O NOT
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 17 GLW-180H — GENERATOR OPERATING INSTRUCTIONS Before Starting 1. Be sure to disconnect the electrical load and switch the main circuit breaker to the “OFF” position prior to startingthe engine. 2. Never start ...
Page 18 - Welding Cables and Polarities; GLW-180H — WELDER OPERATING INSTRUCTIONS
PAGE 18 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) Welding Cables and Polarities Connect the welding cables (Figure 4) to the welder's outputterminals located on the control panel. The output terminalshave (+) and (-) polarities. Select the appropriate polar...
Page 20 - GLW-180H — MAINTENANCE
PAGE 20 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) General Inspection At least daily or prior to each use, the generating set shouldbe cleaned and inspected for deficiencies. Check for loose,missing or damaged nuts, bolts or other fasteners. Also checkfor fu...
Page 21 - Generator Storage; GLW-180H — PREPARATION FOR LONG -TERM STORAGE
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 21 Generator Storage For storage of the generating set for over 30 days, thefollowing is required: z Drain the fuel tank completely. z Run the engine until the GLWsoline in the carburetor iscompletely consumed ...
Page 22 - GLW-180H — WIRING DIAGRAM GENERATOR/ ENGINE
PAGE 22 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — WIRING DIAGRAM GENERATOR/ ENGINE GENERATOR ENGINE
Page 27 - NOTE PAGE
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 27 NOTE PAGE
Page 28 - GLW-180H — EXPLANATION OF CODE IN REMARKS COLUMN; Items Found In the “Remarks” Column
PAGE 28 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber ra...
Page 29 - GLW-180H — SUGGESTED SPARE PARTS
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 29 GLW-180H — SUGGESTED SPARE PARTS GLW-180H 1 TO 5 UNITS WITH HONDAGX340K1EDN2 ENGINE 1 to 5 Units Qty. P/N Description 5 ............ 9807955846 ......... SPARK PLUG1 ............ 15510ZE2W01 ..... OIL LEVEL ...
Page 32 - GLW-180H — CONTROL BOX
PAGE 32 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) GLW-180H — CONTROL BOX ASSY. CONTROL BOX ASSY.
Page 42 - HONDA GX240K1 ENGINE — CYLINDER HEAD; HONDA GX340K1 ENGINE — CYLINDER HEAD
PAGE 42 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX240K1 ENGINE — CYLINDER HEAD HONDA GX340K1 ENGINE — CYLINDER HEAD CYLINDER HEAD ASSY.
Page 43 - HONDA GX340K1 ENGINE — CYLINDER HEAD
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 43 CYLINDER HEAD ASSY. NO PART NO PART NAME QTY. REMARKS 1 122AOZF6W00 HEAD COMP., CYLNDER ........... 1 .......... INCLUDES ITEM W/ * 2 * 12204ZE2325 GUIDE, IN. VALVE (OVER SIZE) 1 3 * 12205ZE2315 GUIDE, EX. V...
Page 44 - HONDA GX340K1 ENGINE — RECOIL STARTER
PAGE 44 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — RECOIL STARTER RECOIL STARTER ASSY.
Page 46 - HONDA GX340K1 ENGINE — FAN COVER
PAGE 46 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — FAN COVER FAN COVER ASSY.
Page 48 - HONDA GX340K1 ENGINE — CAMSHAFT/VALVES
PAGE 48 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CAMSHAFT/VALVES CAMSHAFT/VALVES ASSY.
Page 50 - HONDA GX340K1 ENGINE — PISTON/RINGS
PAGE 50 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — PISTON/RINGS PISTON/RINGS ASSY.
Page 52 - HONDA GX340K1 ENGINE — AIR CLEANER
PAGE 52 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — AIR CLEANER AIR CLEANER ASSY.
Page 54 - HONDA GX340K1 ENGINE — CYLINDER BARREL
PAGE 54 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CYLINDER BARREL CYLINDER BARREL ASSY. (RECOIL STARTER)
Page 56 - HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY.
PAGE 56 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. (ELECTRIC START)
Page 58 - HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY.
PAGE 58 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CRANKCASE COVER/GOVERNOR ASSY. CRANKCASE COVER/GOVERNOR ASSY.
Page 60 - HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY.
PAGE 60 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — FLYWHEEL/FAN ASSY. FLYWHEEL/FAN ASSY.
Page 62 - HONDA GX340K1 ENGINE — COIL ASSY.
PAGE 62 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — COIL ASSY. COIL ASSY.
Page 63 - HONDA GX340K1 ENGINE — COIL ASSY.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 63 COIL ASSY. NO PART NO PART NAME QTY. REMARKS 1 30500ZE2013 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY., LAMP 12V/25W 1 4 31511ZE3000 CLAMP, WIRE 1 5 31512ZE2000...
Page 64 - HONDA GX340K1 ENGINE — CRANKSHAFT ASSY.
PAGE 64 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CRANKSHAFT ASSY. CRANKSHAFT ASSY.
Page 66 - HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
PAGE 66 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY.
Page 67 - HONDA GX340K1 ENGINE — ELECTRIC STARTER ASSY.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 67 ELECTRIC STARTER ASSY. NO PART NO PART NAME QTY. REMARKS 1 * 31204ZA0003 CONTACTOR ASSY, 1 2 * 31206ZE3003 ARMATURE COMP 1 3 * 31207ZE3013 CLUTCH COMP, OVER RUNNING . 1 .... INCLUDES ITEMS W/ # 4 31201ZE3013...
Page 68 - HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY.
PAGE 68 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — GOVERNOR CONTROLS ASSY. GOVERNOR CONTROLS ASSY.
Page 70 - HONDA GX340K1 ENGINE — CARBURETOR ASSY.
PAGE 70 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY.
Page 71 - HONDA GX340K1 ENGINE — CARBURETOR ASSY.
GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) — PAGE 71 HONDA GX340K1 ENGINE — CARBURETOR ASSY. CARBURETOR ASSY. NO PART NO PART NAME QTY. REMARKS 1 * 16010ZE3701 GLWSKET SET 1 2 * 16011ZA0931 VALVE SET, FLOAT 1 3 * 16013ZA0931 FLOAT SET 1 4 * 16015ZA0931 CHAMBER...
Page 72 - HONDA GX340K1 ENGINE — SOLENOID ASSY.
PAGE 72 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — SOLENOID ASSY. SOLENOID ASSY.
Page 74 - HONDA GX340K1 ENGINE — FUEL COCK ASSY.
PAGE 74 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) HONDA GX340K1 ENGINE — FUEL COCK ASSY. FUEL COCK ASSY.
Page 76 - TERMS AND CONDITIONS OF SALE — PARTS
PAGE 76 — GLW-180H A.C. GENERATOR/WELDER — PARTS & OPERATION MANUAL — REV. #5 (03/14/05) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Mult...
Page 78 - PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL MULTIQUIP INC. POST OFFICE BOX 6254CARSON, CA 90749310-537-3700 • 800-421-1244FAX: 310-537-3927E-MAIL: [email protected]: multiquip.com Atlanta • Boise • Dallas • Houston • Newark Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX Manufactured for MUL...