Multiquip GAW-135H - Manuals

Page 3 - HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; To find the latest revision of this

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: www.m...

Page 4 - TABLE OF CONTENTS; Component Drawings; HONDA GX200VEN2 GASOLINE ENGINE

PAGE 4 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) TABLE OF CONTENTS MQ GAW-135H — PortableAC Welder/Generator Here's How To Get Help ............................................ 3Table Of Contents ..................................................... 4Parts Ordering Pr...

Page 5 - please supply the following information:; Direct TOLL-FREE access; Place Your Parts Order Via Web or Fax

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 5 When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number ❒ ❒ ❒ ❒ ❒ Dealer name and address ❒ ❒ ❒ ❒ ❒ Shipping address (if different than billing address) ❒ ❒ ❒ ❒ ❒ Return fax number ...

Page 6 - GAW-135H — DIMENSIONS; Figure 1. Dimensions

PAGE 6 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — DIMENSIONS Figure 1. Dimensions

Page 7 - GAW-135H — SPECIFICATIONS; Effects of Altitude and Heat; fahrenheit above the standard temperature of 60

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 7 GAW-135H — SPECIFICATIONS Effects of Altitude and Heat The maximum output of the engine listed above is applicable to supplying electrical power for continuous service at ambientconditions in accordance with SAE Test co...

Page 8 - GAW-135H — SAFETY MESSAGE ALERT SYMBOLS; NOTE

PAGE 8 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times when operatingthis equipment. Failure to read and understand the SafetyMessages and Operating Instructions could result in injur...

Page 9 - GAW-135H — SAFETY MESSAGE ALERT SYMBOLS; Accidental Starting; OFF; Respiratory Hazard; A LWAY S; Equipment Damage Messages; ALWAYS; Sight and Hearing hazard

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 9 GAW-135H — SAFETY MESSAGE ALERT SYMBOLS Accidental Starting ALWAYS place the engine ON/OFF switch in the OFF position when the generator is not in use. Respiratory Hazard A LWAY S we a r a p p r o ve d r e s p i r a t o...

Page 10 - GAW-135H — RULES FOR SAFE OPERATION; Honda Engine Owner's Manual

PAGE 10 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — RULES FOR SAFE OPERATION ■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and all...

Page 11 - Maintenance Safety

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 11 GAW-135H — RULES FOR SAFE OPERATION ■ NEVER run engine without air cleaner. Severe engine damage may occur. ■ ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment. ...

Page 12 - always; insert any objects into the output receptacles; ” position when contact with; NEVER; grab or touch a live power cord; Never; use damaged or worn cables

PAGE 12 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) ■ Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generator to a building's electrical system without a transfer switch or otherapproved device. All installations should b...

Page 13 - NOTE PAGE

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 13 NOTE PAGE

Page 14 - GAW-135H — OPERATION AND SAFETY DECALS; Machine Safety Decals

PAGE 14 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — OPERATION AND SAFETY DECALS Machine Safety Decals The MQ GAW-135H portable generator/welder is equipped with a number of safety decals (see below and on preceeding page).These decals are provided for operato...

Page 16 - GAW-135H — GENERAL INFORMATION; General Inspection Prior to Operation; To protect the generator from an overload,

PAGE 16 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — GENERAL INFORMATION GAW-135H Familarization General Inspection Prior to Operation This generator/welder has been thoroughly inspected andaccepted prior to shipment from the factory. However, besure to check ...

Page 17 - GAW-135H — LOAD APPLICATION; Extension Cables; CAUTION

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 17 Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for operating the equipment. G...

Page 18 - GAW-135H — CONTROLS AND INDICATORS; Figure 2. Generator Controls and Components

PAGE 18 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — CONTROLS AND INDICATORS Figure 2. Generator Controls and Components

Page 20 - generator from truck bed and place on ground; fire; or; explosion; due; DANGER

PAGE 20 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — WELDER/GENERATOR REFUELING Figure 3. Generator/Welder Refueling Adding fuel to the tank should be done only whenthe engine is stopped and has had an opportunityto cool down. In the event of a fuel spill, DO ...

Page 21 - GAW-135H — INSTALLATION; Indoor Installation

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 21 GAW-135H — INSTALLATION Outdoor Installation Install the generator/welder in a area that is free of debris , bystanders , and overhead obstructions . Make sure the generator is on secure level ground so that it cannot ...

Page 22 - Connecting the Ground; Figure 4. Generator Grounding

PAGE 22 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) Connecting the Ground The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. Theground cable should be #8 size wire minimum. At the generator, connect the term...

Page 23 - DO NOT; fill the tank beyond capacity.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 23 GAW-135H — PRE-INSPECTION (ENGINE) Figure 5. Engine Oil Dipstick (Removal) 3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. 4. If the oil level is l...

Page 25 - Place; the; idle control switch; VAC is present at the GFCI duplex receptacle.; ON

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 25 6. If the engine has started, slowly return the choke lever (Figure 13 ) to the “OPEN” position. If the engine has not started repeat steps 1 through 6. 7. Before the generator is placed into operation, run the engine ...

Page 27 - GAW-135H — WELDER OPERATION; Connecting the Welding Cables

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 27 GAW-135H — WELDER OPERATION Connecting the Welding Cables 1. Make sure the generator/welder is OFF (not running). 2. Attach the correct size terminal connector to the free end of each cable. NEVER connect bare or expos...

Page 28 - Duty Cycle; Regulating Welding Current; turn the current selector knob while welding.; place the dial indicator between settings.

PAGE 28 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — WELDER OPERATION Duty Cycle Because of the different types of job applications for whichthis equipment is intended, the welding-generator is notdesigned to withstand continuous welding. To avoidoverloads, se...

Page 29 - (Refer to the Robin Engine Instruction Manual); GAW-135H — MAINTENANCE; Figure 26. Spark Plug Gap

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 29 General Inspection At least daily or prior to each use, the generating set shouldbe cleaned and inspected for deficiencies. Check for loose,missing or damaged nuts, bolts or other fasteners. Also checkfor fuel or oil l...

Page 30 - Generator Storage; Drain the fuel tank completely.; GAW-135H — PREPARATION FOR LONG -TERM STORAGE

PAGE 30 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) Generator Storage For storage of the generating set for over 30 days, thefollowing is required: z Drain the fuel tank completely. z Run the engine until the gasoline in the carburetor iscompletely consumed . z Complete...

Page 31 - GAW-135H — WIRING DIAGRAM

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 31 GAW-135H — WIRING DIAGRAM

Page 36 - GAW-135H — EXPLANATION OF CODE IN REMARKS COLUMN; How to read the marks and remarks used in this parts book.; Items Found In the “Remarks” Column; All parts with same symbol in the number column,

PAGE 36 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclu...

Page 37 - GAW-135H — SUGGESTED SPARE PARTS

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 37 GAW-135H — SUGGESTED SPARE PARTS MQ GAW-135H WELDER/GENERATOR WITH HONDAGX200VEN2 GASOLINE ENGINE 1 to 3 Units Qty. ... P/N ...................... Description 1 ....... 9924800014 ......... CAP, FUEL TANK1 ....... 9924...

Page 38 - GAW-135H— NAMEPLATE AND DECALS; NAMEPLATE AND DECALS

PAGE 38 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H— NAMEPLATE AND DECALS NAMEPLATE AND DECALS

Page 39 - PART NAME; DECAL CONTROL PANEL

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 39 GAW-135H— NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO. PART NO. PART NAME QTY. REMARKS 1 0561200004 DECAL; MQ MULTIQUIP 135A GAW-135H 1 2 9504200004 DECAL; CAUTION NEVER ATTEMPT ................. 1 ............. REPLA...

Page 42 - GAW-135H— CONTROL BOX

PAGE 42 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H— CONTROL BOX CONTROL BOX ASSY.

Page 44 - PIPE FRAME AND FUEL TANK ASSY.

PAGE 44 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GAW-135H— PIPE FRAME AND FUEL TANK ASSY. PIPE FRAME AND FUEL TANK ASSY.

Page 49 - GASKET

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 49 GX-200VEN2 —CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * 12204ZE1306 GUIDE, IN VALVE O.S. 1 2 * 122052ZE1315 GUIDE, EX. VALVE O.S. 1 3 12210ZL00100 HEAD COMP. CYLINDER ..................

Page 50 - CYLINDER BARREL ASSY.

PAGE 50 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GX-200VEN2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY.

Page 51 - OIL LEVEL SWITCH ASSY.

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 51 GX-200VEN2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12000ZL0811 CYLINDER BARREL ASSY. .......................... 1 ............ INCLUDES ITEMS W/ * 2 15510ZE1033 OIL LEVEL SWI...

Page 52 - CRANKCASE COVER ASSY.

PAGE 52 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) GX-200VEN2 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY.

Page 53 - PACKING, OIL FILLER CAP

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 53 GX-200VEN2 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 11300ZE1633 COVER ASSY., CRANKCASE ...................... 1 ............ INCLUDES ITEMS W/ * 4 11381ZL0000 PACKING, CASE CO...

Page 57 - RING SET, PISTON STD TEKOKU

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 57 GX-200VEN2 — PISTON ASSY. PISTON ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 11300ZE1633 COVER ASSY., CRANKCASE 1 1 13010ZL0003 RING SET, PISTON STD TEKOKU 1 1 13011ZL0003 RING SET, PISTON 0.25 TEKOKU 1 1 13012ZL0003 R...

Page 59 - SPRING, WEIGHT RETURN

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 59 GX-200VEN2 — CAMSHAFT ASSY. CAMSHAFT ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 12209ZH8003 SEAL, VALVE STEM 1 2 14100ZL0000 CAMSHAFT ASSY. ....................................... 1 ............ INCLUDES ITEMS W/ * 4 ...

Page 63 - SPRING, CONTROL ADJUSTING

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 63 GX-200VEN2 — FAN COVER ASSY. FAN COVER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * 16584883300 SPRING, CONTROL ADJUSTING 1 2 19610ZL0000ZD COVER COMP., FAN * NH1 * BLACK 1 3 19611ZH8820 PLATE COMP., SIDE ALERT & ...

Page 65 - GASKET SET

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 65 GX-200VEN2 — CARBURETOR ASSY. CARBURETOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * #% + 16010ZB1015 GASKET SET 1 2 * 16011ZE0005 VALVE SET FLOAT 1 3 16013ZE0005 FLOAT SET 1 4 16015ZE0831 CHAMBER SERT FLOAT ...........

Page 67 - ELEMENT

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 67 GX-200VEN2 — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 17211ZB2000 ELEMENT 1 2 17212ZB2000 SEPARATOR 1 3 17220ZB2000 CASE COMP. 1 4 17222ZL0V30 STAY 1 5 17231ZB2000 COVER 1 6 17252ZB2000...

Page 71 - SCREEN SET

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 71 FUEL COCK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16080898631 PACKING SET, COCK 1 2 16081471831 CUP, FUEL STRAINER 1 4 16950898632 FUEL COCK ASSY. 1 5 16952883005 SCREEN SET 1 17 90854ZB3000 RUBBER, 9X15X20 1 21 95...

Page 77 - SPRING, THROTTLE RETURN

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 77 GX-200VEN2 — CONTROL ASSY. CONTROL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 30500ZE1033 IGNITION COIL ASSY. 1 2 16550ZL0V30 ARM COMP, GOVERNOR 1 4 16555ZL0V30 ROD, GOVERNOR 1 5 16559ZL0V30 RETURN SPRING, COVENOR SUB...

Page 79 - SPRING, CHOKER RETURN

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 79 RECTIFER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * 1628893000 SPRING, CHOKER RETURN 1 2 16270ZL0V30 AUTO THROTTLE ASSY. .............................. 1 ............ INCLUDES ITEMS W/ * 3 * 31700KAE871 CONDENSER UN...

Page 81 - EMBLEM

GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #1 (06/23/04) — PAGE 81 GX-200VEN2 — LABEL ASSY. LABEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 3 87521ZL0000 EMBLEM 1 14 87528ZB2630 MARK, CHOKE 1 15 87533ZC0630 MARK, AIR CLEANER 1 27 87532ZH8810 MARK, OIL ALERT 1

Page 82 - TERMS AND CONDITIONS OF SALE — PARTS

PAGE 82 — GAW-135H DC WELDER/AC GENERATOR — OPERATION MANUAL — REV. #0 (06/23/04) Effective: October 1, 2002 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the ...

Page 84 - OPERATION AND PARTS MANUAL; Your Local Dealer is:

OPERATION AND PARTS MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MULTIQUIP CORPORATE OFFICE 18910 Wilmington Ave. 800-421-1244 Carson, CA 90746 FAX: 310-537-3927 Email: [email protected]: www.multiquip.com PARTS DEPARTMENT 800-427-1244 FAX: 800-67...