Multiquip DCA10SPX4 - Manuals

Page 2 - Diesel engine exhaust and some of

PAGE 2 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) Diesel engine exhaust and some of DCA10SPX4/DCA10SPXU4 — PROPOSITION 65 WARNING

Page 4 - —TABLE OF CONTENTS; Specifications are subject to; NOTE

PAGE 4 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 —TABLE OF CONTENTS Specifications are subject to change without notice . NOTE MQ POWER DCA-10SPX4 MQ POWER DCA-10SPX4 MQ POWER DCA-10SPX4 MQ POWER DCA-10SPX4 MQ POWER DCA-10SPX4 WHISPER WHISPER WHISP...

Page 5 - — PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 5 1 DCA10SPX4/DCA10SPXU4 — PARTS ORDERING PROCEDURES www .mqpo w e r .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ...

Page 8 - DCA10SPX4/DCA10SPXU4 — SAFETY MESSAGE ALERT SYMBOLS

PAGE 8 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) This Owner's Manual has beendeveloped to provide completei n s t r u c t i o n s fo r t h e s a fe a n de f f i c i e n t o p e r a t i o n o f t h eMQ Power Generator. Before using this generator, ensure that the operat...

Page 9 - DCA10SPX4/DCA10SPXU4 — SAFETY MESSAGE ALERT SYMBOLS; CAUTION - ACCIDENTAL STARTING

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 9 1 DCA10SPX4/DCA10SPXU4 — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. ALWAYS wear approved respiratory protection. ALWAYS wear ap...

Page 10 - DCA10SPX4/DCA10SPXU4 — RULES FOR SAFE OPERATION; NEVER

PAGE 10 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the generator. General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment before read...

Page 11 - ALWAYS; change or adjust the engine speed which has been; Power Cord Safety; ALWAYS; ALWAYS; allow the machine a proper amount of time to; ALWAYS; service air cleaner frequently to prevent engine; ALWAYS; disconnect the; NEGATIVE battery terminal; before performing service on the generator.

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 11 1 DCA10SPX4/DCA10SPXU4 — RULES FOR SAFE OPERATION ■ ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using generators. NEVER leave the generator unattended, turn off...

Page 12 - DANGER - EXPLOSION HAZARDS

PAGE 12 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — RULES FOR SAFE OPERATION Battery Safety Use the following guidelines when handling the battery: The battery contains acids that cancause injury to the eyes and skin. Toavoid eye irritation, always...

Page 13 - always; DANGER

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 13 1 DCA10SPX4/DCA10SPXU4 — RULES FOR SAFE OPERATION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without atransfer switch or o...

Page 14 - CAUTION - FOLLOW TOWING REGULATIONS

PAGE 14 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) Check with your local county or state safety towingregulations, in addition to meeting Depar tment of Transpor tation ( DOT ) Safety Towing Regulations , before towing your generator. CAUTION - FOLLOW TOWING REGULATIONS...

Page 15 - NOTE PAGE

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 15 1 NOTE PAGE

Page 16 - Figure 2. Typical Generator Grounding Application

PAGE 16 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) Figure 2. Typical Generator Grounding Application DCA10SPX4/DCA10SPXU4 — INSTALLATION

Page 17 - CAUTION - EXHAUST HAZARD

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debr is,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install...

Page 18 - DCA10SPX4/DCA10SPXU4 — GENERAL INFORMATION

PAGE 18 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — GENERAL INFORMATION DCA-10SPX4 Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA10SPX4 is a 8 kW generator (Figure 3) that is designed as a high quality portable (requiresa trai...

Page 19 - Figure 3. Major Components; Table 4. Generator Major Components

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 19 1 DCA10SPX4/DCA10SPXU4 — MAJOR COMPONENTS Figure 3. Major Components Table 4. Generator Major Components ITEM NO. DESCRIPTION 1 Fuel Tank Assembly 2 Engine and Radiator Assembly 3 Muffler Assembly 4 Generator Assembly 5...

Page 20 - DCA10SPX4/DCA10SPXU4 — GENERATOR CONTROL PANEL

PAGE 20 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — GENERATOR CONTROL PANEL The definitions below describe the controls and functions ofthe Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Norma...

Page 21 - Output Terminal Familiarization; The “; Ground; Output Terminal Panel; The; Output Terminal Panel; DCA-10SPX4 /U4— OUTPUT TERMINAL PANEL FAMILIARIZATION

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 21 1 Output Terminal Familiarization The “ Output Terminal Panel ” (Figure 5) is provided with the following: ■ ■ ■ ■ ■ 100V GFCI receptacle @ 20 amp ■ ■ ■ ■ ■ 100V receptacle @ 30 amp ■ ■ ■ ■ ■ 200V receptacle @ 30 amp ■ ...

Page 22 - DCA-10SPX4 /U4 — OUTPUT TERMINAL PANEL FAMILIARIZATION

PAGE 22 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) 100 VAC GFCI Receptacle This100 VAC, 20 amp GFCI (Duplex Nema 5-20R)receptacle can be used anytime the generator is in operation.The receptacle is protected by a 20 amp circuit breaker.The breaker can be located on the ...

Page 24 - DCA10SPX4/DCA10SPXU4 — LOAD APPLICATION/MAXIMUM AMPS; WATTS = VOLTAGE x AMPERAGE; DANGER - ELECTRICAL SYSTEM HAZARDS; Table 7 describes the generator’s current output capability.; Single Phase

PAGE 24 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — LOAD APPLICATION/MAXIMUM AMPS Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfac...

Page 25 - CAUTION - REFUELING THE GENERATOR

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 25 1 DCA10SPX4/DCA10SPXU4 — SETUP Figure 12. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the ...

Page 29 - DCA10SPX4/DCA10SPXU4 — GENERATOR START-UP PROCEDURE; CAUTION - LETHAL EXHAUST HAZARD

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 29 1 Figure 24. Frequency Meter (Hz) Start-up Procedure 1. Set the Speed Control Switch to the START/IDLE position (Figure 22). 2. Insert the ignition key into the ignition switch. Turn the key clockwise to the PRE-HEAT po...

Page 30 - DCA10SPX4/DCA10SPXU4 — GENERATOR START-UP PROCEDURE

PAGE 30 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — GENERATOR START-UP PROCEDURE Figure 29. Voltage Adjust Control Knob Figure 28. Voltmeter Figure 27. Main, GFCI, and Aux. Circuit Breakers (ON) 7. Place the main , GFCI , and aux . (Figure 27) circ...

Page 31 - DCA10SPX4/DCA10SPXU4 — GENERATOR SHUT-DOWN PROCEDURES; WARNING - SHUTTING DOWN THE GENERATOR

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 31 1 Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the main , GFCI, and aux. circuit breakers as shown in Figure 20 to the OFF position. 2. Set the Speed Control Switch to t...

Page 33 - WARNING - BURN HAZARDS

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 33 1 DCA10SPX4/DCA10SPXU4 — MAINTENANCE Generator Storage For longe term storage of the generator the following isrecommended:  Fill the fuel tank completely. Treat with a fuel stabilizer ifnecessary.  Completely drain t...

Page 34 - DCA10SPX4/DCA10SPXU4 — TRAILER MAINTENANCE

PAGE 34 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 31) should not require anyspecial attention with the exception of routine maintenancesuch as shoe and lining replacement. ...

Page 35 - attempt to repair or modify a wheel.; CAUTION - REPAIRING TRAILER WHEELS; wear safety glasses when; CAUTION - EYESIGHT HAZARD

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 35 1 Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and ...

Page 37 - DCA10SPX4/DCA10SPXU4 — GENERATOR WIRING DIAGRAM; Figure 34. Generator Wiring Diagram

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 37 1 DCA10SPX4/DCA10SPXU4 — GENERATOR WIRING DIAGRAM Figure 34. Generator Wiring Diagram

Page 38 - DCA10SPX4/DCA10SPXU4 — ENGINE WIRING DIAGRAM; Figure 35. Engine Wiring Diagram

PAGE 38 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — ENGINE WIRING DIAGRAM Figure 35. Engine Wiring Diagram

Page 44 - DCA10SPX4/U4 — EXPLANATION OF CODE IN REMARKS COLUMN

PAGE 44 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) The contents and part numbers listed in the parts sectionare subject to change without notice . Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than oneitem number l...

Page 45 - DCA10SPX4/DCA10SPXU4 — SUGGESTED SPARE PARTS; DCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS; Description

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 45 1 DCA10SPX4/DCA10SPXU4 — SUGGESTED SPARE PARTS DCA10SPX4/DCA10SPXU4 WHISPER WATTGENRATORS W/KUBOTA D1503M DIESEL ENGINE 1 TO 3 UNITS Qty. P/N Description 5 ......... 1641432433 ......... FILTER, OIL5 ......... 152214317...

Page 48 - DCA10SPX4/DCA10SPXU4 — CONTROL PANEL ASSY.

PAGE 48 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY.

Page 49 - PART NAME

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 49 1 DCA10SPX4/DCA10SPXU4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 B0224005103 CONTROL PANEL ........................................... 1 ........... DCA10SPX4 1 M0224000003 CONTROL ...

Page 51 - MACHINE SCREW

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 51 1 DCA10SPX4/DCA10SPXU4 — CONTROL PANEL ASSY. CONTROL PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 37 0027105015 MACHINE SCREW 2 38 0601806640 FUSE, 65A 1 39 0601830771 SPEED CONTROL SWITCH 1 40 B0214002903 CONTROL BO...

Page 52 - DCA10SPX4/DCA10SPXU4 — OUTPUT RECEPTACLE ASSY.; OUTPUT RECEPTACLE ASSY.

PAGE 52 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — OUTPUT RECEPTACLE ASSY. OUTPUT RECEPTACLE ASSY.

Page 53 - GROUND TERMINAL

DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) — PAGE 53 1 DCA10SPX4/DCA10SPXU4 — OUTPUT RECEPTACLE ASSY. OUTPUT RECEPTACLE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 0601815109 GROUND TERMINAL 1 2 0601812598 RECEPTACLE, 5-20R 1 3 0601811035 RECEPTACLE, L5-30R 1 4 0601811033...

Page 54 - DCA10SPX4/DCA10SPXU4 — ENGINE AND RADIATOR ASSY.; ENGINE AND RADIATOR ASSY.

PAGE 54 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.

Page 58 - DCA10SPX4 — BATTERY ASSY.

PAGE 58 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4 — BATTERY ASSY. BATTERY ASSY. (DCA10SPX4 ONLY)

Page 60 - DCA10SPXU4 — BATTERY ASSY.

PAGE 60 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPXU4 — BATTERY ASSY. BATTERY ASSY. (DCA10SPXU4 ONLY)

Page 70 - DCA10SPX4/DCA10SPXU4 — RUBBER SEALS ASSY.

PAGE 70 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) DCA10SPX4/DCA10SPXU4 — RUBBER SEALS ASSY. RUBBER SEALS ASSY.

Page 74 - TERMS AND CONDITIONS OF SALE — PARTS

PAGE 74 — DCA10SPX4/DCA10SPXU4 — OPERATION AND PARTS MANUAL — REV. #0 (08/05/09) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the in-voice. All shipments are ...

Page 76 - Your Local Dealer is:; HERE'S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL; MQ Power

PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL Your Local Dealer is: HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced,...