Multiquip DCA-400SSK - Manuals

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 9 Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distancesor deteriorated roads. ■ Always tie-down the generator during transporta...

PAGE 10 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) To reduce the possibility of an accident while transportingthe generator on public roads, always make sure the trailer(Figure 1) that supports the generator and the towing vehicleare in good operating condition and both unit...

PAGE 14 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should beinspected the first 200 miles of operation. This will allow thebrake shoes and drums to seat properly. After the first 2...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 15 DCA-400SSK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any specialattention with the exception of routine maintenance such asshoe and lining replacement. These brakes...

PAGE 16 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ver y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle are...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e tI ). s b L -. t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S t n e t t i m r e t n I r o s e k a r B o N s e k a r B ? s e r i w n e k o r b r o s t i u c r i ...

PAGE 20 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) g n i t o o h s e l b u o r T e k a r B c il u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N ? d e k n i k r o n e k o r b e n il e k a r B . e c a l p e r r o ri a p e R o t...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 21 Machine Safety Decals The DCA-400SSK generator is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. The illustration below and on the preceding pages shows the...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 23 DCA-400SSK — SPECIFICATIONS s n o it a c if i c e p S . 7 e l b a T s n o it a c if i c e p S r o t a r e n e G l e d o M K S S 0 0 4 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o ...

PAGE 24 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — GENERAL INFORMATION DCA-400SSK FAMILIARIZATION Generator The MQ Power Model DCA-400SSK is a 320 kW gener gener gener gener generator ator ator ator ator that is designed as a high quality portable (requires a tr...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 25 DCA-400SSK — GENERAL INFORMATION Jacket Water Heater (OPTIONAL) The jacket water heater is a 1500-watt heater designed tokeep the coolant warm in the engine block for fast startsand load acceptance. The heater is ther mostat...

PAGE 26 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — MAJOR COMPONENTS Figure 6. Major Components

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 27 NOTE PAGE

PAGE 28 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — DIMENSIONS (TOP AND SIDE) Figure 7a. Dimensions Dry weight: 4270kg (9413.64lb) Wet weight: 4800kg (10582.08 lb)

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 29 DCA-400SSK — DIMENSIONS (FRONT AND REAR) Figure 7b. Dimensions

PAGE 30 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — CONTROL PANEL Figure 8. Control Panel

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 31 DCA-400SSK — CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-400SSK " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8). 1. Pilot Lamp – Indicates th...

PAGE 32 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — ENGINE OPERATING PANEL Figure 10. Engine Operating Panel

PAGE 34 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW Circuit Breakers To protect the generator from an overload, a 3-pole, 1000amp, main main main main main circuit breaker is provided to protect the UVW output terminals from overloa...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 35 DCA-400SSK — OUTPUT TERMINAL PANEL OVERVIEW L e g s O a n d G r o u n d a r econsidered Bonded Grounds. NOTE FIGURE 14. Output Terminal Panel

PAGE 36 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) E L B A L I A V A S E G A T L O V . 8 E L B A T L E D O M K S S 0 0 4 A C D E G A T L O V E S A H P 3 ) E L B A T C E N N O C E R ( T L O V 8 0 2 T L O V 0 2 2 T L O V 0 4 2 T L O V 6 1 4 T L O V 0 4 4 T L O V 0 8 4 E S A H ...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 37 How to read the output terminal gauges. The gauges and knobs on the control panel DO NOT effect the generator output in any fashion. They are there tosimply help the operator observe how much power is beingsupplied produced ...

PAGE 38 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) 3 Phase, 240 Volt The following connection, with the voltage change-overboard set into the 240V set position (See Figure 19), canoffer THREE PHASE power at 240V. After hooking up the hard wires to the lugs as shown in figure...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 39 480 Volt Set position The voltage change-over board 480V set position uses all6 plates in 3 different connection places. There are 2plates at every position (Every plate is used). See figure23 below. FIGURE 23. Voltage Chang...

PAGE 40 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) C A U T I O N : An electric shock may happen whenvibrators are used. Pay close attention tohandling when operating vibrators andalways use rubber boots and gloves toinsulate the body from electrical shock. Generator Groundin...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 41 Figure 27. Typical Generator Grounding Application DCA-400SSK — INSTALLATION

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hole...

PAGE 44 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank.When adding coolant to the radiator, DO NOT remove the radiator cap until the unit has completely cooled. See Table12 for engine, radiator, ...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 45 DCA-400SSK — PRE-SETUP Battery Cable InstallationALWAYS be sure the battery cables (Figure 30) are properly connected to the battery terminals as shown below. TheRED RED RED RED RED cable is connected to the positive termina...

PAGE 46 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for op...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 47 W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick. 2. When there is ...

PAGE 48 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) 4. Close all engine enclosure doors (Figure 34). Figure 34. Engine Enclosure Doors 5. Set the battery ON/OFF switch (Figure 35) to the ON position. Figure 35. Battery ON/OFF Switch 2. Connect the load to the UVW terminals as...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 49 8. The generator's frequency meter (Figure 39) displays the 60 cycle output frequency in HERTZ . Figure 39. Frequency Meter (Hz) Figure 40. Voltage Meter (Volts) 9. The generator's voltage meter (Figure 40) displays the 120 ...

PAGE 50 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) 16. Observe the generator's ammeter (Figure 48) and verify that it reads the anticipated amount of current withrespect to the load. Remember the ammeter will onlydisplay a current reading if the load is in use. 17. The gener...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 51 DCA-400SSK — GENERATOR START-UP PROCEDURE (CONTROLLER) 1. Follow instructions as with key switch numbers 1-6. Figure 49. Off/Manual/Auto Switch (Manual) 3. After engine starts, verify that the " Engine Running " stat...

PAGE 52 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) Figure 53. Engine Controller Running Status LED (OFF) NEVER stop the engine suddenly except i n a n e m e r g e n c y. D O N OT u s e t h e emergency stop switch a as method ofshutting down the engine. This switch is ONLY to...

PAGE 54 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — MAINTENANCE General Inspection Prior to each use, the generating set should be cleaned andinspected for deficiencies. Check for loose, missing ordamaged nuts, bolts or other fasteners. Also check for fuelor oil ...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 55 DCA-400SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run atlow idling. Keep the engine running at low idling andflush the radiator for about 10 mi...

PAGE 58 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — GENERATOR WIRING DIAGRAM

PAGE 66 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusive) where a par ticular part is used. Model Number- ...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 67 DCA-400SSK DCA-400SSK DCA-400SSK DCA-400SSK DCA-400SSK W/K W/K W/K W/K W/KOMA OMA OMA OMA OMATSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 TSU SA6D140E-2 DIESEL ENGINE DIESEL ENGINE DIESEL ENGINE DIESEL ENGINE ...

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 79 ENGINE & RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 43 8212044103 OIL PANEL 1 44 0017110025 HEX. HEAD BOLT 2 45 C3358300204 CLAMPER ROD 1 46 0017110025 HEX. HEAD BOLT 2 47 8212256104 CLAMPER ROD 1 48 0019208020 H...

PAGE 80 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSKENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N 3701677~ UP TO S/N 3701676

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 81 DCA-400SSK ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO PART NO PART NAME QTY. REMARKS 1 C3353100003 OPERATING PANEL ................................ 1 ......... S/N3692434 TO 3696509 C2352100213 OPERATING PA...

PAGE 82 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY.

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 87 ACTUATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 DYNC11020300024 ACTUATOR ........................................... 1 ...... S/N3701677~;REPLACES 0602150092 2 0602211090 LEVER .............................................

DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) — PAGE 99 DCA-400SSK — ENCLOSURE #2 ASSY. ENCLOSURE #2 ASSY. NO. PART NO. PART NAME QTY. REMARKS 37 0600500090 EMBLEM 1 38 0021106020 MACHINE SCREW 2 39 C3464200102 ROOF PANEL 1 C3494500204 LINING 1 40 C3464500304 COVER, ROOF PANEL 1 ...

PAGE 108 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS CONTROL BOX GROUP ENGINE OPERATING PANEL GROUP S/N3701677~

PAGE 110 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) DCA-400SSK — NAME PLATE AND DECALS NAME PLATE AND DECALS BONNET GROUP BATTERY GROUP ENGINE AND RADIATOR GROUP

PAGE 112 — DCA-400SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (09/17/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsi...

HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP...