Multiquip DCA-25SSAI - Manuals
Multiquip DCA-25SSAI – Manual in PDF format online.
Manuals:
Manual Multiquip DCA-25SSAI
Summary
PAGE 3 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800/427-1244 or 310/537-3700FAX: 800/672-787...
PAGE 4 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) TABLE OF CONTENTS Here's How To Get Help .................................................. 3Table Of Contents ........................................................... 4Parts Ordering Procedures ..................................
PAGE 5 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) PARTS ORDERING PROCEDURES Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ UPS Ground Service at no charge for freight ■ PS Third Day Service at one-half of actual freight cost No other allowances o...
PAGE 9 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transporting generator over long distancesor bad roads. ■ Always tie-down the generator during transportation bysecur...
PAGE 10 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) To reduce the possibility of an accident while transportingthe generator on public roads, always make sure the trailer(Figure 1) that supports the generator and the towing vehicleare in good operating condition and both units ar...
PAGE 14 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ver y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle areprop...
PAGE 15 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2...
PAGE 17 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI — GENERATOR DECALS The DCA-25SSAI generator is equipped with a number of safety decals. These decals are provided for operator safetyand maintenance information. The illustration below and on the preceding pages show...
PAGE 19 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI — SPECIFICATIONS s n o it a c if i c e p S . 5 e l b a T s n o it a c if i c e p S r o t a r e n e G l e d o M I A S S 5 2 - A C D e p y T s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a li t n e v ...
PAGE 20 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — GENERAL INFORMATION DCA-25SSAI FAMILIARIZATION Generator The MQ Power Model DCA-25SSAI is a 20 kW gener gener gener gener generator ator ator ator ator that is designed as a high quality portable (requires a trailer...
PAGE 21 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI — MAJOR COMPONENTS Figure 4. Major Components
PAGE 23 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) NOTE PAGE
PAGE 24 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — CONTROL PANEL Figure 6. Control Panel
PAGE 26 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — ENGINE OPERATING PANEL Figure 7. Engine Operating Panel
PAGE 28 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — OUTPUT TERMINAL PANEL Output Terminal Panel The output control panel is located on the rear (control panel)end of the generator. The UVW lugs are protected by a faceplate cover that can be secured in the close posit...
PAGE 30 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) e l b a l i a v A e g a t l o V . 6 e l b a T e s a h P 3 ) e l b a h c t i w S ( T L O V 8 0 2 T L O V 0 2 2 T L O V 0 4 2 T L O V 6 1 4 T L O V 0 4 4 T L O V 0 8 4 e s a h P e l g n i S ) e l b a h c t i w S ( T L O V 0 2 1 T ...
PAGE 31 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) e s U e l c a t p e c e R . 8 e l b a T e s U n i r e w o P e l c a t p e c e R r e w o P e l b a li a v A V 0 8 4 / 0 4 2 e s a h P - 3 V 0 2 1 / 0 4 2 e s a h P e l g n i S k c o L t s i w T r o 9 6 3 6 S C A M E N x e l p u ...
PAGE 32 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) 240/12 0V Hard Wire Hookup With the voltage selector set and locked at ‘single phase240/120’ and using single phase 120 volts, it will providethree legs available with 100 amps each on three differentcircuits (Figure 16). When u...
PAGE 33 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) Voltage Selector Switch- 3 Phase 480/277V Position The following are additional voltages available when thevoltage selector switch is in the 3 phase 480/277Vposition. 3 Phase, 480V, 440V, or 416 Volt This setting can provide 3-...
PAGE 34 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) Voltage Selector Switch- 3 Phase 240/139V Position The following are additional voltages available when thevoltage selector switch is in the 3 phase 240/139Vposition. 3 Phase, 240V, 220V, or 208 Volt This setting can provide 3-p...
PAGE 36 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) C A U T I O N : An electric shock may happen whenvibrators are used. Pay close attention tohandling when operating vibrators andalways use rubber boots and gloves toinsulate the body from electrical shock. Generator Grounding To...
PAGE 38 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) General Inspection Prior to Operation The DCA-25SSAI generator has been thoroughly inspectedand accepted prior to shipment from the factory. However,be sure to check for damaged par ts or components, or loosenuts and bolts, whic...
PAGE 39 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hole, v...
PAGE 42 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for operat...
PAGE 43 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick. 2. When there is not...
PAGE 44 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) 10. The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. Voltage Meter (Volts) 11. The generator's voltage meter (Figure 44) displays the 120 VAC in VOLTS . If the voltage is n...
PAGE 45 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) A 0 40 60 75 20 Figure 46. Ammeter (No Load) Figure 45. Voltage Adjust Control Knob 12. The ammeter (Figure 46) will indicate zero amps with no load applied. When a load is applied, this meter willindicate the amount of current...
PAGE 46 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ENGINE SHUTDOWN To shutdown the generator, use the following procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 52) to the “OFF” position. 2. Set the engine throttle lever to (low) position. 3. Let the en...
PAGE 48 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned andinspected for deficiencies. Check for loose, missing ordamaged nuts, bolts or other fasteners. Also check for fuel,oil, and coolan...
PAGE 49 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI — MAINTENANCE E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C ri A k c e h C X l e v e L d...
PAGE 50 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI — GENERATOR WIRING DIAGRAM
PAGE 51 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI — ENGINE WIRING DIAGRAM
PAGE 56 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number- Where...
PAGE 57 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) DCA-25SSAI DCA-25SSAI DCA-25SSAI DCA-25SSAI DCA-25SSAI W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE W/ISUZU C240 DIESEL ENGINE 1 1 1 1 1 T T T T TO 3 UNITS O 3 UNIT...
PAGE 66 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) DCA-25SSAI ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.
PAGE 70 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ENGINE OPERATING PANEL ASSY. DCA-25SSAI --- ENGINE OPERATING PANEL ASSY.
PAGE 85 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) NO. PART NO. ITEM QTY. REMARKS DCA-25SSAI --- DECALS DECAL ASSY. 1 M1550000003 DECAL; ENGINE OPERATING .............................. 1 ..... M15000000 2 M1550000104 DECAL; NOTE ....................................................
PAGE 86 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- CYLINDER HEAD AND COVER ASSY. CYLINDER HEAD AND COVER ASSY.
PAGE 88 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY.
PAGE 92 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 FLYWHEEL HOUSING ASSY. FLYWHEEL HOUSING ASSY.
PAGE 93 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) ISUZU C240 FLYWHEEL HOUSING ASSY. NO. PART NO. ITEM QTY. REMARKS 1-5 5113410191 FLYWHEEL HOUSING 1 11 9113430391 COVER 1 12 9019006120 BOLT 6 21 5113490380 STIFFENER; RIGHT SIDE 1 22 5113490370 STIFFENER; LEFT SIDE 1 23 9019110...
PAGE 94 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 OIL PAN ASSY. OIL PAN ASSY.
PAGE 100 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- OIL AND FUEL FILTER ASSY. OIL AND FUEL FILTER ASSY.
PAGE 104 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- WATER PUMP AND FAN ASSY. WATER PUMP AND FAN ASSY.
PAGE 106 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) INTAKE AND EXHAUST MAINIFOLD ASSY. ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY.
PAGE 107 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) NO. PART NO. ITEM QTY. REMARKS INTAKE AND EXHAUST MANIFOLD ASSY. ISUZU C240 --- INTAKE AND EXHAUST MANIFOLD ASSY. 1 9141126954 INLET MANIFOLD 1 3 9041108500 INTAKE STUD 2 20 9141416142 EXHAUST MANIFOLD 1 21 5093020020 EXHAUST ...
PAGE 109 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) AIR CLEANER ASSY. ISUZU C240 --- AIR CLEANER ASSY. NO. PART NO. ITEM QTY. REMARKS 3 5142102130 AIR CLEANER ASSY. ................... 1 ............ INCL. ITEMS W/ * 5 * 5142150140 ELEMENT 1 27 * 5142110670 COVER 1 38 * 9142191...
PAGE 113 — DCA-25SSAI — PARTS AND OPERATION MANUAL— FINAL COPY (06/29/01) NO. PART NO. ITEM QTY. REMARKS ISUZU C240 --- INJECTION PUMP ASSY. INJECTION PUMP ASSY. 5 8943864440 INJECTION PUMP ASSY. .................... 1 ..................... REPLACES 5156010252 INCL. ITEMS W/ * 15 * 5157201400 GOVERN...
PAGE 114 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- ELECTRICAL PARTS ELECTRICAL PARTS
PAGE 116 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) ISUZU C240 --- ACCESSORIES ACCESSORIES
PAGE 140 — DCA-25SSAI — PARTS AND OPERATION MANUAL—FINAL COPY (06/30/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s responsibili...
© COPYRIGHT 2001, MUL TIQUIP INC . PARTS AND OPERATION MANUAL MULTIQUIP INC. PARTS DEPARTMENT: 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877310-537-3700 SERVICE DEPARTMENT: 800-421-1244 800-835-2551 FAX: 310-537-3927 FAX: 310-638-8046 E - m a i l : m q @ m u l t i q u...
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