Multiquip DCA-220SSK - Manuals

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 5 P A R T S O R D E R I N G P R O C E D U R E S Get special freight allowanceswhen you order 10 or moreline items via FAX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Service at one-half of ac...

PAGE 6 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) RULES FOR SAFE OPERATION ■ NEVER touch the hot exhaustmanifold, muffler or cylinder. Allowthese parts to cool before servicingengine or generator. ■ The engine of this generator requires an adequate freeflow of cooling air. ...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 7 RULES FOR SAFE OPERATION C A U T I O N : ■ Backfeed to a utility system can cause electrocutionand.or property damage. Do not connect to anybuilding's electrical system except through an approveddevice or after building main ...

PAGE 8 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) RULES FOR SAFE OPERATION ! NEVER Run engine without air filter. Severe enginedamage may occur. ! Always service air cleaner frequently to prevent carburetormalfunction. ! Always disconnect the battery before performing servi...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 9 Transporting ■ Always shutdown engine before transporting. ■ Tighten fuel tank cap securely. ■ Drain fuel when transpor ting generator over longdistances or bad roads. ■ Always tie-down the generator during transportation bys...

PAGE 10 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — TOWING To reduce the possibility of an accident while transporting the generator on public roads, alwaysmake sure that the trailer (Figure 1) that suppor ts thegenerator and the towing vehicle are in good opera...

PAGE 14 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — TRAILER SAFETY GUIDELINES BrakesIf your trailer has a braking system, the brakes should beinspected the first 200 miles of operation. This will allow thebrake shoes and drums to seat properly. After the first 2...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 15 DCA-220SSK — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge BrakesHydraulic brakes (Figure 3) should not require any specialattention with the exception of routine maintenance such asshoe and lining replacement. These brakes ...

PAGE 16 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) Tires/Wheels/Lug NutsT i r e s a n d w h e e l s a r e a ver y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle are...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 17 s t n e m e ri u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e tI ). s b L -. t F ( e u q r o T T L O B - U " 8 / 3 5 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 7 0 6 - X A M 5 4 - N I M T L O B - U " 2 ...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 19 g n it o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o it u l o S s e k a r B t n e tt i m r e t n I r o s e k a r B o N ? s e ri w n e k o r b r o s ti u c ri c n e ...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 21 DCA-220SSK —OPERATION AND SAFETY DECALS Machine Safety Decals The DCA-220SSK generator is equipped with a number of safety decals. These decals are provided for operator safety andmaintenance information. The illustration be...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 23 s n o it a c if i c e p S . 7 e l b a T s n o it a c if i c e p S r o t a r e n e G l e d o M K S S 0 2 2 - A C D e p y T r o t a r e n e g s u o n o r h c n y s e p y t d e t c e t o r p n e p o , d e t a li t n e v fl e s ...

PAGE 24 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — GENERAL INFORMATION DCA-220SSK FAMILIARIZATION Generator The MQ Power Model DCA-220SSK is a 176 kW generator that is designed as a high quality portable (requires a trailerfor transpor t) power source for telec...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 25 DCA-220SSK — GENERAL INFORMATION (OPTIONS) C A U T I O N : ALWAYS unplug the jacket water heaterbefore servicing. Battery ChargerThe battery charger will operate in a ‘BOOST’ mode until thebattery’s current acceptance falls ...

PAGE 26 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — WATER SEPARATOR FILTER (OPTIONAL) Water Separator FilterThe DCA-220SSK generator may be equipped with a “WaterFuel Separator". This unit is designed to prevent dirt, rust,algae, varnishes and water from ent...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 27 DCA-220SSK — MAJOR COMPONENTS Figure 7. Major Components Table of Contents

PAGE 28 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — DIMENSIONS (TOP AND SIDE) Figure 8a. Dimensions Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 29 DCA-220SSK — DIMENSIONS (FRONT AND REAR) Figure 8b. Dimensions Table of Contents

PAGE 30 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — CONTROL PANEL Figure 9. Control Panel Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 31 DCA-220SSK — CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-220SSK " Control Panel " (Figure 9). 1. Frequency Meter – Indicates the output frequency inhertz (Hz). Normally 60 Hz ±1 ...

PAGE 32 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — ENGINE OPERATING PANEL Figure 11. Engine Operating Panel Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 33 DCA-220SSK — ENGINE OPERATING PANEL 10. Emergency Stop Button – Push this button inward to stop the engine in theevent of an emergency. DO NOT use thisbutton as a means of stopping theengine. 12. Battery Switch – This switch...

PAGE 34 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) Circuit Breakers To protect the generator from an overload, a 3-pole, 600 amp,main circuit breaker is provided to protect the UVW outputterminals from overload. In addition two single-pole, 20 ampGFCI circuit breakers are p...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 35 L e g s O a n d G r o u n d a r econsidered Bonded Grounds. NOTE DCA-220SSK — OUTPUT TERMINAL PANEL OVERVIEW FIGURE 15. Output Terminal Panel Table of Contents

PAGE 38 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120volts, will provide three legs available with 222.2 amps eachon three different circuits. (See Figure 23 below.) The voltageselector switch...

PAGE 42 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) Outdoor Installation Install the generator in a location where it will not be exposedto rain or sunshine. Make sure the generator is on securelevel ground so it cannot slide or shift around. Also installthe generator so the...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 43 Figure 39. Typical Generator Grounding Application DCA-220SSK — INSTALLATION Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 45 Lubrication Oil Fill the engine crankcase with lubricating oil through the fillerhole, but do not overfill. Make sure the generator is level.With the dipstick inserted all the way, but without being screwinto the filler hole...

PAGE 46 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — PRE-SETUP Day-to-day addition of coolant is done from the Day-to-day addition of coolant is done from the reserve tank.When adding coolant to the radiator, DO NOT remove theradiator cap until the unit has compl...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 47 DCA-220SSK — PRE-SETUP Battery Cable InstallationALWAYS be sure the battery cables (Figure 41) are properlyconnected to the battery terminals as shown below. TheRED cable is connected to the positive terminal of the battery,...

PAGE 48 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage andfrequency requirements are satisfactorily supplied by thegenerator for o...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 49 W A R N I N G : Before Starting Engine 1. Check the lubricating oil level prior to starting the engine. Make sure the generator is level. The oil level must bemaintained between two notches on the dipstick. 2. When there is ...

PAGE 50 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) 4. Close all engine enclosure doors (Figure 45). Figure 45. Engine Enclosure Doors 5. Set the battery ON/OFF switch (Figure 46) to the ON position. Figure 46. Battery ON/OFF Switch 2. Connect the load to the UVW terminals a...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 51 10. The generator's frequency meter (Figure 52) displays the 60 cycle output frequency in HERTZ. Figure 51. Frequency Meter (Hz) Figure 52. Voltage Meter (Volts) 11. The generator's voltage meter (Figure 52) displays the 120...

PAGE 52 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) 17. Observe the generator's ammeter (Figure 59) and verify that it reads the anticipated amount of current withrespect to the load. Remember the ammeter will onlydisplay a current reading if the load is in use. 18. The gene...

PAGE 54 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) Figure 62. MPEC Engine Running Status LED (OFF) NEVER stop the engine suddenly excepti n a n e m e r g e n c y. D O N OT u s e t h eemergency stop switch a as method of shutting down the engine. This switch isONLY to be use...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 55 NOTE PAGE

PAGE 56 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — MAINTENANCE General InspectionPrior to each use, the generating set should be cleaned andinspected for deficiencies. Check for loose, missing ordamaged nuts, bolts or other fasteners. Also check for fuelor oil ...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 57 DCA-220SSK — MAINTENANCE 5. When the water level is near the mouth of the water filler, open drain plugs and start the engine, and run atlow idling. Keep the engine running at low idling andflush the radiator for about 10 mi...

PAGE 60 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — GENERATOR WIRING DIAGRAM Table of Contents

PAGE 68 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) How to read the marks and remarks used in this partsbook. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serialnumber range (inclusive) where a particular part is used. Model Number-Whe...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 69 DCA-220SSK W/KOMATSU S6D125E-2DIESEL ENGINE DCA-220SSK — SUGGESTED SPARE PARTS 1 to 5 Units Qty. P/N Description 10 ....... 6125817032 ............. AIR FILTER10 ....... 6003118293 ............. FUEL FILTER10 ....... 6002111...

PAGE 78 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 Cont. Panel S/N1337563~ Cont. Box S/N1337563~ Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 79 DCA-220SSK — CONTROL BOX AND PANEL ASSY. CONTROL PANEL ASSY. UP TO S/N1337562 NO. PART NO. PART NAME QTY. REMARKS 1 8181812502 CONTROL BOX 1 2 0601801167 TRANSFORMER, AMMETER ............................ 2 ...... CT5MR 400/5...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 87 1 C1224000503 CONTROL PANEL 1 2 C1224000603 CONTROL PANEL 1 3 0605011211 PIN 2 4 0601807622 FREQ. METER ............................................. 1 ............ RSC80F 45~65Hz 200V 5 0601806980 AC AMMETER ..................

PAGE 104 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562 Eng. Op S/N1337563~ Output Term.S/N1337563 to 3690734 Output Term.S/N3690735~ Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 105 DCA-220SSK — ENGINE OPERATING AND OUTPUT TERMINAL ASSY. ENGINE OPERATING AND OUTPUT TERMINAL ASSY. UP TO S/N1337562 NO PART NO PART NAME QTY. REMARKS 1 8182111003 OPERATING PANEL 1 8182111303 OPERATING PANEL 1 2 0017106016 ...

PAGE 116 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N1337563~ Engine Op. up to S/N1337562 Table of Contents

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 117 DCA-220SSK — ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. S/N1337563~ NO PART NO PART NAME QTY. REMARKS 1 C1352101103 OPERATING PANEL ....................... 1 .......... UP TOS/N3696500 1 C1352101113 OPERATING...

PAGE 158 — DCA-220SSK — PARTS AND OPERATION MANUAL (STD) — REV. #3 (06/05/01) PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point of origin.Multiquip’s respons...

DCA-220SSK — PARTS AND OPERATION MANUAL (STD)— REV. #3 (06/05/01) — PAGE 159 N O T E P A G E

HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLING PARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or 310/637-3284 SERVICE DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046 WARRANTY DEPARTMENT800/835-2551 or 310/537-3700FAX: 310/638-8046 MAIN800/42...