Multiquip DCA-100SSVU - Manuals

PAGE 6 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — SPECIFICATIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M U V S S 0 0 1 - A C D e p y T , d e t a li t n e v fl e s , d l e if g n i v l o v e R r o t a r e n e g s u o n o r h c n y s e p ...

PAGE 8 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) This Owner's Manual has beendeveloped to provide completei n s t r u c t i o n s f o r t h e s a f e a n de f f i c i e n t o p e r a t i o n o f t h eMQ Power Model DCA-100SSVU Whisperwatt™ Generator. Before using this generator,...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 9 1 DCA-100SSVU — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. ALWAYS wear approved respiratory protection. ALWAYS wear approved eye and hear...

PAGE 10 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — RULES FOR SAFE OPERATION The following safety guidelines should always be used whenoperating the DCA-100SSVU Whisperwatt™ AC Generator. General Safety: ■ D O N OT o p e r a t e o r s e r v i c e t h i s equipment be...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 11 1 DCA-100SSVU — RULES FOR SAFE OPERATION POWER CORD (POWER ON) WET HANDS During operation of this generator, thereexists the possibility of electrocution, electrical shock or burn, which can cause severe bodily harm or even DEATH...

PAGE 12 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — RULES FOR SAFE OPERATION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that cancause injury to the eyes and skin. Toavoid eye irritation, always wear safety glas...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 13 1 Emergencies ■ ALWAYS know the location of the nearest fire extinguisher. ■ ALWAYS know the location of the nearest and first aid kit. ■ ALWAYS know the location of the nearest phone or keep a phone on the job site, in case of e...

PAGE 14 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) The DCA-100SSVU generator is equipped with a number of safety decals (Figures 2 & 3). These decals are provided foroperator safety and maintenance information. The illustration below and on the preceding page show the decals ...

PAGE 16 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) Figure 4. Typical Generator Grounding Application DCA-100SSVU — INSTALLATION

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris,bystanders, and overhead obstructions. Make sure thegenerator is on secure level ground so that it cannot slide orshift around. Also install the genera...

PAGE 18 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — GENERAL INFORMATION DCA-100SSVU Whisperwatt™ Series Familiarization Generator The MQ Power Model DCA-100SSVU is a 80 kW generator (Figure 5) that is designed as a high quality portable (requiresa trailer for transpo...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 19 1 DCA-100SSVU — MAJOR COMPONENTS Figure 5. Major Components 4 e l b a T . s t n e n o p m o C r o j a M r o t a r e n e G . O N M E T I N O I T P I R C S E D 1 y l b m e s s A r e tl i F ri A 2 y l b m e s s A h c ti w S r o t c ...

PAGE 20 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) NOTE PAGE

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 21 1 DCA-100SSVU — GENERATOR CONTROL PANEL The definitions below describe the controls and functions ofthe DCA-100SSVU Generator Control Panel (Figure 6). 1. Frequency Meter – Indicates the output frequency in hertz (Hz). Normally 6...

PAGE 22 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) Figure 7. Engine Operating Panel DCA-100SSVU — ENGINE OPERATING PANEL

PAGE 24 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) Output Terminal Familiarization The “ Output Terminal Panel ” (Figure 8) is provided with the following: ■ ■ ■ ■ ■ Three (3) 120/240V output receptacles @ 50 amp ■ ■ ■ ■ ■ Three (3) Circuit Breakers @ 50 amps ■ ■ ■ ■ ■ Two (2) 12...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 27 1 DCA-100SSVU — LOAD APPLICATION Single Phase Load Always be sure to check the nameplate on the generatorand equipment to insure the wattage, amperage, frequency,and voltage requirements are satisfactorily supplied by thegenerato...

PAGE 28 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) GFCI Receptacle Load Capability The load capability of the GFCI receptacles is directly re-lated to the voltage being supplied at either the output termi-nals or the 2 twist lock auxiliary receptacles. Tables 9 and 10 show what a...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 29 1 DCA-100SSVU — GAUGE READING How to Read the Output Terminal Gauges. The gauges and selector switches on the control panel DO NOT effect the generator output. They are provided to help observe how much power is being supplied at...

PAGE 30 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) Figure 22. Voltage Selector Switch 240/139V Three-Phase Position DCA-100SSVU — OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages Various output voltages can be obtained using the Output Terminal Lugs .. The voltages...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 31 1 Figure 28. Output Terminal Lugs 480/277V Three Phase Connections 2. Connect the load wires to the Output Terminal Lugs as shown in Figure 28. Figure 30. Output Terminal Lugs 1Ø-240V/120V Connections DCA-100SSVU — OUTPUT TERMINA...

PAGE 32 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — SETUP Figure 30. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil isclean. If the oil is not clean, drain the oil by removing the oildrain plug, and refill with the specified amount of o...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 39 1 Normal Shutdown Procedure To shutdown the generator use the following procedure: 1. Place both the MAIN , GFCI and LOAD circuit breakers as shown in Figure 38 to the OFF position. 2. Place the engine speed switch (Figure 56) in...

PAGE 40 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead toa loss of power, excessive carbon buildup in the combustionchamber and h...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 43 1 DCA-100SSVU — TRAILER MAINTENANCE 8. Tire Size - Indicates the diameter of the tire in inches ( 1 0 , 1 2 , 1 4 , e t c . ) , a n d t h e w i d t h i n m i l l i m e t e r s(175,185,205, etc.). The tire diameter must match thed...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 45 1 Tires/Wheels/Lug Nuts T i r e s a n d w h e e l s a r e a ve r y i m p o r t a n t a n d c r i t i c a lcomponents of the trailer. When specifying or replacing thetrailer wheels it is important the wheels, tires, and axle arepr...

PAGE 46 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 61. Wheel Lug Nuts Tightening Sequence DCA-100SSVU — TRAILER MAINTENANCE NOTE Lug Nut Torque Requirements It is extremely important to apply and maintain proper whe...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 47 1 DCA-100SSVU — TRAILER WIRING DIAGRAM Figure 62. Trailer/Towing Vehicle Wiring Diagram

PAGE 48 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring Diagram

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 49 1 DCA-100SSVU — ENGINE WIRING DIAGRAM Figure 64. Engine Wiring Diagram

PAGE 52 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU — EXPLANATION OF CODE IN REMARKS COLUMN N OTE When ordering a part that has morethan one item number listed, checkthe remarks column for help indetermining the proper part to order. QTY. Column Numbers Used - Item qua...

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 53 1 DCA-100SSVU — SUGGESTED SPARE PARTS Part number on this Suggested Spare Parts listmay supercede/replace the P/N shown in the textpages of this book. NOTE DCA-100SSVU WHISPER WATTGENRATOR W/VOLVO PENTA TAD520GE DIESEL ENGINE 1 T...

PAGE 56 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY.

DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) — PAGE 57 1 DCA-100SSVU— ENGINE OPERATING PANEL ASSY. ENGINE OPERATING PANEL ASSY. NO PART NO PART NAME QTY. REMARKS 1 0602202545 CONTROLLER, ECU-9988N 1 2 0601831340 SWITCH 1 3 0601831395 ENGINE SPEED SWITCH 1 4 0602120096 TACHOMETER 1 5 ...

PAGE 66 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU— ENGINE AND RADIATOR ASSY. ENGINE AND RADIATOR ASSY.

PAGE 68 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU— OUTPUT TERMINAL ASSY. OUTPUT TERMINAL ASSY. THE SERIAL NUMBER MAY BE REQUIRED. ADD THE FOLLOWING DIGITS AFTER THE PARTNUMBER WHEN ORDERING ANY PAINTED PANEL TOINDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2 - W H I T E 6-...

PAGE 84 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) DCA-100SSVU— NAMEPLATE AND DECALS ASSY. NAMEPLATE AND DECALS ASSY.

PAGE 88 — DCA-100SSVU— OPERATION AND PARTS MANUAL — REV. #0 (11/05/07) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments are F.O.B. point...