Multiquip CDA45SSIU3 - Manuals

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 5 PARTS ORDERING PROCEDURES www .mqpo w er.com Best Deal! Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ Dealer A...

PAGE 6 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safe...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 7 SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER  operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective d...

PAGE 8 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) SAFETY INFORMATION ENGINE SAFETY WARNING D O N OT  p l a c e h a n d s o r f i n g e r s i n s i d e e n g i n e compartment when engine is running. NEVER  operate the engine with heat shields or guards removed. ...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 9 SAFETY INFORMATION FUEL SAFETY DANGER DO NOT  start the engine near spilled fuel or combustible fl uids. Diesel fuel is extremely fl ammable and its vapors can cause an explosion if ignited. ALWAYS  refuel in a w...

PAGE 10 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) SAFETY INFORMATION ELECTRICAL SAFETY DANGER DO NOT  touch output terminals during operation. Contact with output terminals during operation can cause electrocution, electrical shock or burn. T h e e l e c t r i c...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 11 SAFETY INFORMATION BATTERY SAFETY DANGER DO NOT  drop the battery. There is a possibility that the battery will explode. DO NOT  expose the battery to open fl ames, sparks, cigarettes, etc. The battery contains ...

PAGE 12 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) Generator Specifi cations Table 1. Model DCA-45SSIU3 Type Revolving fi eld, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 37....

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 13 DIMENSIONS Dimensions Figure 1. Dimensions Table 3. Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 30.31 in. (770 mm.) F 74.80 in. (1,900 mm.) B 25.00 in. (635 mm.) G 49.21 in. (1,250 mm...

PAGE 14 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) INSTALLATION Typical Generator Grounding Application Figure 2.

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 15 INSTALLATION OUTDOOR INSTALLATION Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift a...

PAGE 16 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) GENERATOR The MQ Power Model DCA45SSIU3 generator (Figure 3) is a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and ot...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 17 MAJOR COMPONENTS Generator Major Components Table 4. ITEM NO. DESCRIPTION 1 Output Terminal Panel Assembly 2 Output Receptacles Assembly 3 Air Filter Assembly 4 Muffl er Assembly 5 Fuel Tank Assembly 6 Engine Asse...

PAGE 18 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) GENERATOR CONTROL PANEL Generator Control Panel Figure 4. The defi nitions below describe the controls and functions of the DCA45SSIU3 Generator Control Panel (Figure 4). Main Circuit Breaker 1. —This three-pole, ...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 19 NOTES

PAGE 20 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) ENGINE OPERATING PANEL Engine Operating Panel Figure 5. The defi nitions below describe the controls and functions of the DCA-45SSIU3 Engine Operating Panel (Figure 5). Panel Light 1. — Normally used in dark areas...

PAGE 22 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) OUTPUT TERMINAL PANEL FAMILIARIZATION OUTPUT TERMINAL PANEL The Output Terminal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator. Lift up on the cover to ga...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 23 OUTPUT TERMINAL PANEL FAMILIARIZATION 100 VAC GFCI Receptacles There are two 100 VAC, 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel. These receptacles can be accessed in any vol...

PAGE 24 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting Loads Loads can be connected to the generator by the Output Terminal Lugs or the convenience receptacles (Figure 10). Make sure to read the operation manual before ...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 25 LOAD APPLICATION SINGLE PHASE LOAD Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage, frequency, and voltage requirements are satisfactorily supplied by the gener...

PAGE 26 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES A wide range of voltages are available to supply voltage for many different applications. Voltages are selected by using the voltage selector switch (Figure 12). To obta...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 27 GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE OUTPUT TERMINAL GAUGE The AC ammeter and AC voltmeter change-over switches on the control panel DO NOT effect the generator output. They are provided to help observe...

PAGE 28 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES Various output voltages can be obtained using the UVWO output terminal lugs. The voltages at the terminals are dependent on the position of the Volta...

PAGE 30 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) INSPECTION/SETUP CIRCUIT BREAKERS To protect the generator from an overload, a 3-pole, 110 amp, main circuit breaker is provided to protect the U,V, and W Output Terminals from overload. In addition two single-pol...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 31 INSPECTION/SETUP Refueling Procedure: Level Tanks 1. — Make sure fuel cells are level with the ground. Failure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 29). Only Fill o...

PAGE 32 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER) ISUZU recommends ISUZU antifreeze/summer coolant for use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted. S...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 33 BATTERY This unit is of negative ground DO NOT connect in reverse. Always maintain battery fl uid level between the specifi ed marks. Battery life will be shortened, if the fl uid level are not properly maintained...

PAGE 34 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) GENERATOR START-UP PROCEDURE BEFORE STARTING Place the 1. main, G.F.C.I., and aux. circuit breakers ( Figure 35 ) in the OFF position prior to starting the engine. Main, Aux. and GFCI Figure 35. Circuit Breakers (...

PAGE 36 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) GENERATOR SHUT-DOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE To shutdown the generator, use the following procedure: Place both the 1. MAIN, GFCI and LOAD circuit breakers as shown in Figure 49 to the OFF position.. M...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 37 * 1 Replace engine oil and fi lter at 100 hours, fi rst time only. * 2 Add “Supplemental Coolant Additives (SCA’S)” to recharge the engine coolant. * 3 Replace primary air fi lter element when restriction indicato...

PAGE 38 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) MAINTENANCE If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of power, excessive carbon buildup in the combustion chamber and high fuel c...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 39 CHECK OIL LEVEL Check the crankcase oil level prior to each use, or when the fuel tank is fi lled. Insuffi cient oil may cause severe damage to the engine. Make sure the generator is level. The oil level must be b...

PAGE 40 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) TRAILER MAINTENANCE TRAILER MAINTENANCE This section is intended to provide the user with generic trailer service and maintenance information. The service and maintenance guidelines referenced in this section refe...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 41 TRAILER MAINTENANCE BRAKES Trailer brakes should be inspected the fi rst 200 miles of operation. This will allow the brake shoes and drums to seat properly. After the fi rst 200 mile interval, inspect the brakes e...

PAGE 42 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) TRAILER MAINTENANCE TIRES/WHEELS/LUG NUTS Tires and wheels are a ver y impor tant and cr itical components of the trailer. When specifying or replacing the trailer wheels it is important the wheels, tires, and axl...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 43 TRAILER MAINTENANCE Lug Nut Torque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel...

PAGE 44 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) TRAILER WIRING DIAGRAM Trailer/Towing Vehicle Wiring Diagram Figure 58.

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 45 GENERATOR WIRING DIAGRAM Generator Wiring Diagram Figure 59.

PAGE 46 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) ENGINE WIRING DIAGRAM Engine Wiring Diagram Figure 60.

PAGE 48 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) EXPLANATION OF CODE IN REMARKS COLUMN The contents and part numbers listed in the parts section aresubject to change without notice . Multiquip does not guarantee the availability of the parts listed. When orderin...

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 49 SUGGESTED SPARE PARTS DCA45SSIU3 WHISPERWATT GENERATOR WITH ISUZU BB-4JG1T DIESEL ENGINE 1 to 3 units QTY. P/N DESCRIPTION 5............8943672922 .......... FILTER, OIL5............8943692993 .......... FILTER, F...

PAGE 54 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) ENGINE AND RADIATOR ASSY.

DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 55 ENGINE AND RADIATOR ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 M1923200054 ENGINE .......................................................1 ................ISUZU BB-4JG1T PD-04 1-1 8970497081 CARTRIDGE, OIL FILTER...

PAGE 58 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) OUTPUT TERMINAL ASSY. ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT: 1-ORANGE 5-BLACK 2-WHITE 6-CATERPILLAR YELLOW 3-SPECTRUM GREY 7-CATO GOLD 4-SUNBELT G...

PAGE 60 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) ENGINE OPERATING PANEL ASSY.

PAGE 74 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) NAMEPLATE AND DECALS ASSY.

PAGE 76 — DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect orprepaid with the charges added to the invoice.All shipments ...

Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2008, MULTIQUIP INC. MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trad...