Multiquip c-30hdn - Manuals

Page 2 - PROPOSITION 65 WARNING

PAGE 2 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) PROPOSITION 65 WARNING

Page 3 - SILICOSIS WARNING; SILICOSIS/RESPIRATORY WARNINGS

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 3 Grinding/cutting/drilling of masonry, concrete, metal andother materials with silica in their composition may giveoff dust or mists containing crystalline silica. Silica is abasic component of sand, quartz, brick clay, granite ...

Page 4 - CONCRETE PUMP; TABLE OF CONTENTS; S p e c i f i c a t i o n a n d p a r t

PAGE 4 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) MAYCO C-30HDN (NISSAN) CONCRETE PUMP Proposition 65 Warning ............................................. 2Silicosis/Respiratory Warnings ................................. 3Table of contents .......................................

Page 5 - PARTS ORDERING PROCEDURES; Ordering parts has never been easier!; Choose from three easy options:; Order via Internet; Order; Order via Fax

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 5 PARTS ORDERING PROCEDURES www .multiquip .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: ❒ Dealer Account Number ❒ Dealer Name and...

Page 6 - C-30HDN PUMP — PUMP SPECIFICATIONS

PAGE 6 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) S N O I T A C I F I C E P S E N I G N E . 2 E L B A T e n i g n E l e d o M E N I G N E L A I R T S U D N I 5 1 A N A S S I N e p y T e d n il y c e l g n i s , e v l a v d a e h r e v o , e k o r t s 4 e n i g n e e n il o s a...

Page 7 - Figure 1. C-30HDN Concrete Pump Dimensions; C-30HDN PUMP — PUMP DIMENSIONS

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 7 Figure 1. C-30HDN Concrete Pump Dimensions C-30HDN PUMP — PUMP DIMENSIONS

Page 8 - C-30HDN PUMP — SAFETY MESSAGE ALERT SYMBOLS; NOTE

PAGE 8 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — SAFETY MESSAGE ALERT SYMBOLS Safety precautions should be followed at all times whenoperating this equipment. Failure to read and understandthe Safety Messages and Operating Instructions could resultin injury to ...

Page 9 - CAUTION - Accidental Starting

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 9 C-30HDN PUMP — SAFETY MESSAGE ALERT SYMBOLS ALWAYS place the Engine ON/OFF switch in the OFF position. NEVER perform maintenance on the unit withthe ignition key in the ON position. ALWAYS wear approved respiratory protection. ...

Page 10 - DANGER - Read Operation And Parts; C-30HDN PUMP — RULES FOR SAFE OPERATION

PAGE 10 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) The following safety guidelines should always be used whenoperating the C-30HDN structural concrete pump: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entiremanual. ■ NEVER touch the hot exhaus...

Page 13 - NOTES

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 13 NOTES

Page 14 - C-30HDN PUMP — OPERATION AND SAFETY DECALS; Figure 2. Operation and Safety Decals

PAGE 14 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — OPERATION AND SAFETY DECALS Figure 2. Operation and Safety Decals Figure 2 display's the operation and safety decals as they appear on the concrete pump, should any of these decals becomedamaged or unreadable, c...

Page 15 - C-30HDN PUMP — IMPORTANT HAND SIGNALS; Figure 3. Importand Hand Signals

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 15 C-30HDN PUMP — IMPORTANT HAND SIGNALS Figure 3. Importand Hand Signals Figure 3 display's the basic hand signals commonly used in concrete pumping operations.

Page 16 - C-30HDN PUMP — PUMP COMPONENTS; Figure 4. Major Pump Components

PAGE 16 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — PUMP COMPONENTS Figure 4. Major Pump Components

Page 18 - C-30HDN PUMP — CONTROL BOX COMPONENTS

PAGE 18 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — CONTROL BOX COMPONENTS Figure 5. Pump Control Box Components 1 . Throttle Control Knob – This is a variable speed type control. Turning the throttle lock (CCW) left unlocks thethrottle allowing the throttle cont...

Page 19 - C-30HDN PUMP — ENGINE COMPONENTS

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 19 C-30HDN PUMP — ENGINE COMPONENTS 2 1 5 8 4 6 7 3 9 10 12 13 14 11 Figure 6. Nissan Model A15 Basic Engine Components Operating the engine without an airfilter, with a damaged air filter, or a filterin need of replacement will ...

Page 20 - C-30HDN PUMP — GENERAL INFORMATION

PAGE 20 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — GENERAL INFORMATION The following operating principles and operating suggestionsshould prove helpful in the successful operation of your concretepump. Your new “small line” concrete pump has been designedto give...

Page 21 - C-30HDN— HOW IT WORKS; c o m p e n s a t o r s p r i n g; spring cushion; centrifugal clutch

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 21 C-30HDN— HOW IT WORKS The MAYCO concrete pump has one main pumping pistonwhich is valved by means of two ball checks. ( A inlet, and B outlet.) The secondary piston is used as a compensator piston tosmooth out the pulsations o...

Page 22 - DO NOT; Figure 8. Pumping Pistons; C-30HDN PUMP — HOW IT WORKS; return spring

PAGE 22 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) Figure 9 shows the relationship between the return spring, thecompensator spring and the rocker arm to maintain a smoothperformance. DO NOT tighten the bolt (Item 1) completely, the rod end must be able to move. The pumping pi...

Page 24 - C-30HDN PUMP — INSPECTION

PAGE 24 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — INSPECTION Figure 10. Engine Oil Dipstick e p y T li O . 3 e l b a T n o s a e S e r u t a r e p m e T e p y T li O r e m m u S r e h g i H r o C ° 5 2 0 3 - W 0 1 E A S ll a F / g n i r p S C ° 0 1 ~ C ° 5 2 0 ...

Page 25 - C-30HDN PUMP — INSPECTION

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 25 C-30HDN PUMP — INSPECTION Gasoline Check 1. Remove the gasoline cap located on top of fuel tank. 2. Handle Fuel in a safety container. If the container does not have a spout use a funnel. 3. Visually inspect to see if fuel lev...

Page 26 - Checking Engine Coolant Level; WARNING - Burn Hazards

PAGE 26 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — INSPECTION Checking Engine Coolant Level 1. Remove the radiator cap, and check the cooling water level inside the radiator (Figure 18). 2. Maintain water/coolant level at top of radiator coils. Figure 18. Radiat...

Page 27 - CAUTION - General Saftey

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 27 C-30HDN INITIAL START-UP 1. Turn the inner most knob counter clockwise to unlock the throttle cable (Figure 17). Figure 17. Throttle Control Knob (Un-locking) 2. Push the outermost button inward, then pull out about half way. ...

Page 29 - C-30HDN PUMP — OPERATING INFORMATION; CAUTION - Inspect Hose Lines

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 29 C-30HDN PUMP — OPERATING INFORMATION OPERATING SUGGESTIONS 1. A well-planned location for the pump and routing of the hose before starting a pour may save subsequent moves through-out the job. 2. Before concrete is discharged ...

Page 30 - WARNING - Line Blockage; Clear Hopper Before Moving

PAGE 30 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) If a blockage occurs, find where it is and clear it beforefurther pumping. DO NOT increase the engine speed to clear the blockage. Increasing the engine speed will onlycompound the problem . If you repeatedly pull the throttle...

Page 31 - Clearing A Plugged Manifold; CAUTION - Hose Pressure Hazard

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 31 7. The manifold is plugged if the volume at the discharge end of the hose stops, and the hose is soft. The drive belts will startto slip and the engine will lugdown. Follow steps 7A through 7J to un-plug a clogged manifold. C-...

Page 32 - C-30HDN OPERATING INFORMATION

PAGE 32 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN OPERATING INFORMATION Down-Hill Pumping Downhill pumping can be difficult on some jobs. The slurryprocedure would be the same as explained on the pages titledOperating Suggestions. It is suggested that a sponge 2”x 4”x...

Page 33 - C-30HDN PUMP — TOWING GUIDELINES; Towing Safety Precautions

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 33 C-30HDN PUMP — TOWING GUIDELINES To reduce the possibility of an accident while transporting thepump on public roads, always make sure that the trailer and thetowing vehicle are in good operating condition and both unitsare me...

Page 34 - C-30HDN PUMP — TOWING GUIDELINES; Figure 24. Towing Applications

PAGE 34 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — TOWING GUIDELINES Figure 24. Towing Applications Figure 24 shown below illustrates the typical towingapplication that should be used when towing the pump.

Page 35 - C-30HDN PUMP — TRAILER SAFETY GUIDELINES; Trailer Safety Precautions

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 35 C-30HDN PUMP — TRAILER SAFETY GUIDELINES This section is intended to provide the user with trailer serviceand maintenance information. Remember periodic inspection ofthe trailer will ensure safe towing of the equipment and wil...

Page 36 - C-30HDN PUMP — TRAILER SAFETY GUIDELINES

PAGE 36 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — TRAILER SAFETY GUIDELINES Tires/Wheels/Lug Nuts Tires and wheels are a very important and critical componentsof the trailer. When specifying or replacing the trailer wheels it isimportant the wheels, tires, and ...

Page 37 - Figure 26. Wheel Lug Nuts Tightening Sequence; Lug Nut Torque Requirements

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 37 C-30HDN PUMP — TRAILER SAFETY GUIDELINES Figure 26. Wheel Lug Nuts Tightening Sequence s t n e m e r i u q e R e u q r o T e r i T . 5 e l b a T e z i S l e e h W s s a P t s ri F S B L - T F s s a P d n o c e S S B L - T F s ...

Page 39 - CAUTION

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 39 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 27. Lubrication Box Dipstick LOW NORMAL Before starting engine, check that the oil levelinside the “ ” is within the indicated operating range. Recommended oil type SAE 30. LUBE BOX 1” ...

Page 40 - Ball and Seat Replacement Procedure

PAGE 40 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) Crankshaft and Cam Assembly Procedure 1. Set bearing block (P/N EM14303) into hydraulic press. Place bearing cup into bearing block and press in evenly. Bearingcup should be aligned equally on...

Page 41 - should not be exposed

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 41 C-30HDN PUMP — MAINTENANCE (PUMP) Clutch Lining Replacement(For P/N EM14320 Clutch Assembly Only) The normal lining thickness measures 3/16 of an inch. If theclutch starts to slip or make an usual noise, it may be necessaryto ...

Page 43 - Figure 30. Detent Holes

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 43 C-30HDN PUMP — MAINTENANCE (PUMP) Figure 30. Detent Holes Detent Hole (3) Installation 1. After the bearing assembly has been is installed , remove the three “dog type” allen head set screws (B) to allow detents tobe drilled. ...

Page 46 - Drive Chain Lubrication

PAGE 46 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — MAINTENANCE (PUMP) The clearance between pin and bushings is very small(Figure 31), on the order of .003 to .005 inches. A lubricant mustbe thin enough to flow into the chain. SAE 30 weight oil is aboutright for...

Page 47 - CAUTION - Drive Chain Safety

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 47 Assembling and Disassembling Drive Chain The components of the drive chain are hardened parts. Strikingthese parts may cause metal chips to break off from the chainor the tools used resulting in personal injury. During all sta...

Page 48 - C-30HDN PUMP — ENGINE RPM ADJUSTMENT; CAUTION - DO NOT Adjust the Engine Governor

PAGE 48 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — ENGINE RPM ADJUSTMENT The governor is factory adjusted and needs no fur theradjustment. DO NOT adjust governor bolt unless absolutely necessary. Refer to the Engine RPM Hunting section. ENGINE RPM ADJUSTMENT Pri...

Page 49 - Figure 36. Linkage Adjustment

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 49 Figure 36. Linkage Adjustment C-30HDN PUMP — ENGINE RPM ADJUSTMENT

Page 50 - C-30HDN PUMP — ENGINE TROUBLESHOOTING; NISSAN

PAGE 50 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — ENGINE TROUBLESHOOTING G N I T O O H S E L B U O R T E N I G N E . 6 E L B A T N O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S s i t r a t s r o t r a t s t o n ll i w e n i g n E n a c e n i g n e h...

Page 52 - C-30HDN PUMP — WIRING DIAGRAM; Figure 37. Wiring Diagram

PAGE 52 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — WIRING DIAGRAM Figure 37. Wiring Diagram

Page 53 - Figure 38. Trailer Tail Lights Wiring Diagram

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 53 C-30HDN PUMP — WIRING DIAGRAM (TAIL LIGHTS) Figure 38. Trailer Tail Lights Wiring Diagram

Page 54 - APPENDIX — C-30HDN CONCRETE MIX INFORMATION; Sieve analysis-percent passing

PAGE 54 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMATION The following information has been extracted from actual testing laboratory reports. The purpose of this printing is only to helpcreate a better understanding of the importance of un...

Page 56 - APPENDIX — C-30HDN CONCRETE MIX INFORMATION

PAGE 56 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) APPENDIX — C-30HDN CONCRETE MIX INFORMATION Consolidated Rock Products Co., Division of Tests3/8” Pea Gravel STANDARD PUMP MIXES (one-half inch minus) NOTE: All weights shown are one cubic yard with S.S.D. aggregates. CRP Mix ...

Page 57 - APPENDIX — C-30HDN RECOMMENDED SHOTCRETE SYSTEM; RECOMMENDED SHOTCRETE SYSTEM

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 57 APPENDIX — C-30HDN RECOMMENDED SHOTCRETE SYSTEM RECOMMENDED SHOTCRETE SYSTEM Figure 39. Shotcrete System MA YC0 C-3 0H DN 1-800-30-MA YCO 7 8 10 3 3 2 1 9 10 11 13 14 15 1/2 STANDARD AIR HOSE AIR COMPRESSOR (125 TO 250 CFM) 3/...

Page 58 - APPENDIX — C-30HDN RECOMMENDED SHOTCRETE SYSTEM; General recommendations; PART NAME

PAGE 58 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) APPENDIX — C-30HDN RECOMMENDED SHOTCRETE SYSTEM General recommendations ■ If the site will permit, use steel pipe from the pumpto the pool perimeter. It will reduce line pressureswhich is highly recommended. ■ The vibrator on ...

Page 59 - APPENDIX — C-30HDN RECOMMENDED SHOTCRETE ACCESSORIES; RECOMMENDED SHOTCRETE ACCESSORIES

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 59 APPENDIX — C-30HDN RECOMMENDED SHOTCRETE ACCESSORIES RECOMMENDED SHOTCRETE ACCESSORIES Use a 1-3/8" rubber nozzle tip for a wide spray pattern. Use a 1-1/4" rubber nozzle tip for a narrow spraypattern. DO NOT INSTALL T...

Page 61 - APPENDIX — C-30HDN C-30HDN SLUMP TEST PROCEDURE

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 61 Figure 41-A. Slump Test (1/3 Full) Figure 41-C. Slump Test (Full-Overflow) Figure 41-B. Slump Test (2/3 Full) Figure 41-D. Slump Test (Removing Excess Concrete) Figure 41-E. Slump Test (Cone Invert) Figure 41-F. Slump Test (Me...

Page 62 - C-30HDN — EXPLANATION OF CODE IN REMARKS COLUMN; SAMPLE PARTS LIST; REMARKS Column

PAGE 62 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are ...

Page 63 - C-30HDN — SUGGESTED SPARE PARTS; Units; Description

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 63 C-30HDN Concrete Pump w/Nissan Engine 1 Units Qty. P/N Description 6 ...... EM14904 ............ PISTON CUP KITS4 ...... EM18804 ............ 4 1/2" STEEL BALL4 ...... EM14818 ............ 4" STEEL BALL6 ...... EM14903...

Page 64 - C-30HDN PUMP — NAMEPLATE AND DECALS; NAME PLATE AND DECALS

PAGE 64 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — NAMEPLATE AND DECALS NAME PLATE AND DECALS

Page 65 - PART NO; DECAL, CAUTION OIL LEVEL

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 65 C-30HDN PUMP — NAMEPLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME QTY. REMARKS 1 * DCL152 DECAL, CAUTION OIL LEVEL 1 2 * EM932 DECAL, CAUTION, MANIFOLD 1 3 * EM1028 DECAL, MULTIQUIP MAYCO 2 4 * 508594 DECAL, CAUTI...

Page 66 - COMPENSATOR PISTON ROD ASSY.; C-30HDN PUMP — COMPENSATOR PISTON ROD ASSY.

PAGE 66 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) COMPENSATOR PISTON ROD ASSY. C-30HDN PUMP — COMPENSATOR PISTON ROD ASSY.

Page 70 - KIT

PAGE 70 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) ROCKER ASSY. C-30HDN PUMP — ROCKER ASSY. 17 16 15 13 12 27 7 25 44 5 8 9 10 11 6 3 7 7 10 20 31 24 23 8 24 23 22 21 30 28 7 1 35 27 45 14 7 31 7 7 A B C 3 4 2 19 NOTES: A. LONG STROKE SETTING. HIGHER VOLUME, LOWER PSI. B. STAN...

Page 82 - MUFFLER, AIR FILTER AND STOP SWITCH ASSY.

PAGE 82 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — MUFFLER, AIR FILTER, AND STOP SWITCH ASSY. MUFFLER, AIR FILTER AND STOP SWITCH ASSY. 2 1 3 4 5 6 7 8 9 10 12 13 14 15 16 17 11 1 HARDWARE IS INCLUDEDWITH ITEM 11. NOTES: 1 11 18 1 2 AIR FILTER SUPPORT BRACKET IS...

Page 86 - RADIATOR AND ENGINE MOUNTING BRACKET ASSY.

PAGE 86 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — RADIATOR AND ENGINE MOUNTING C-30HDN PUMP — RADIATOR AND ENGINE MOUNTING BRACKET ASSY. RADIATOR AND ENGINE MOUNTING BRACKET ASSY. 1 2 3 4 5 4 5 7 7 8 3 10 11 12 24 13 14 15 16 15 15 13 6 14 15 8 18 18 17 17 19 1...

Page 87 - C-30HDN PUMP — RADIATOR AND ENGINE MOUNTING BRACKET ASSY.

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 87 C-30HDN PUMP — RADIATOR AND ENGINE MOUNTING BRACKET ASSY. RADIATOR AND ENGINE MOUNTING BRACKET ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM64900014 SCREW, HHCS 3/8 - 16 x 7/8" 2 2 EM64700071 WASHER, LOCK 3/8 2 3 EM647000...

Page 89 - BRACKET, UPPER RADIATOR

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 89 RADIATOR, BRACKET AND HOSES ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM513116 CLAMP, 1/2” HOSE 1 2 2101402 WASHER, FLAT 1/4" 1 3 492268 HHCS 1/4" x 3/4" 1 4 EM20427 HOSE, OVERFLOW 1 5 EM64900014 HHCS, 3/8 -16 x ...

Page 90 - C-30HDN PUMP — CONTROL BOX MOUNTING BRACKET ASSY.; CONTROL BOX MOUNTING BRACKET ASSY.

PAGE 90 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — CONTROL BOX MOUNTING BRACKET ASSY. CONTROL BOX MOUNTING BRACKET ASSY.

Page 91 - SUPPORT, CONTROL PANEL

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 91 C-30HDN PUMP — CONTROL BOX MOUNTING BRACKET ASSY. CONTROL BOX MOUNTING BRACKET ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 492363 SCREW, HHC 5/16- 18 X 3/4” 2 2 492582 NUT, NYLOC 5/16- 18 2 3 EM509250 SCREW, HHC M6 X 20 P-1 2 ...

Page 95 - CABLE, POSITIVE BATTERY

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 95 C-30HDN PUMP — BATTERY ASSY. BATTERY ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM14705 CABLE, POSITIVE BATTERY 1 2 EM506266 COVER, POSITIVE TERMINAL 1 3 10318 BOX, BATTERY 1 4 EM492541 NUT, HEX 5/16- 18 1 5 EM923023 WASHER, ...

Page 97 - FUEL CAP

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 97 C-30HDN PUMP — FUEL TANK ASSY. FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM20427 HOSE, FUEL 1 2 506208 CLAMP, HOSE 1 3 EM20763 FILTER, FUEL 1 4 EM513115 ADAPTER ........................................................

Page 99 - HOPPER SCREEN

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 99 C-30HDN PUMP — HOPPER ASSY. HOPPER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM14159 HOPPER SCREEN 1 2 EM14141 HOPPER 1 3 EM925191 PIN, HAIR 2 4 EM104 BOLT, 5/8”-11X2” HEX HEAD 3 5 EM507599 WASHER 5/8” FLAT 3

Page 101 - RIVET

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 101 C-30HDN PUMP — HOOD ASSY. HOOD ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 503723 RIVET 4 2 491010 LATCH KIT 2 3 EM513120 HOOD ASSY. 1 4 490937 BUMPER, RUBBER 2 5 EM406 NUT 1/2”-13 HEAVY HEX 2 6 EM124 BOLT 1/2” DIA-NC X4” G5 ...

Page 102 - daily

PAGE 102 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — LUBRICATION PANEL ASSY. POSITION LOCATION LENGTH OF LINES 1 .................................................... COMPENSATOR ROD ......................................................................... 28"...

Page 103 - LUBRICATION PANEL ASSY.; ADAPTER, 90 DEGREE ELBOW

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 103 LUBRICATION PANEL ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * EM916001 FITTING, GREASE 1/8" NPT 14 2 * EM505489 STRAIGHT FITTING 1/8" NPT 13 3 * 505534 COUPLING W/NUT 1/8' NPT 14 4 * EM505516 PLASTIC HOSE LINE 1/4&#...

Page 104 - C-30HDN PUMP — REMOTE CONTROL CABLE ASSY.; REMOTE CONTROL CABLE ASSY.

PAGE 104 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. 3 4 2 5 6 7 8 1 1 INCLUDED WITH ITEM 1. NOTES: 1 9 2 2 CORD ASSY. ITEM 9 INCLUDES ITEMS WITHINDASHED LINES.

Page 105 - JUNCTION BOX

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 105 C-30HDN PUMP — REMOTE CONTROL CABLE ASSY. REMOTE CONTROL CABLE ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 * EM16753 JUNCTION BOX 1 2 * EM16754 SWITCH, MICRO 1 3 * EM16756 GUARD SWITCH - ALUMINUM 1 4 * EM491897 CONNECTOR, 3/1...

Page 106 - C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY.; SOLENOID AND FUSEHOLDER ASSY.

PAGE 106 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY. SOLENOID AND FUSEHOLDER ASSY.

Page 107 - SPRING

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 107 C-30HDN PUMP — SOLENOID AND FUSE HOLDER ASSY. SOLENOID AND FUSEHOLDER ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 EM98139 SPRING 1 2 * EM207092 BOOT SOLENOID 1 3 EM207091D +12 VDC SOLENOID .......................................

Page 108 - A15 NISSAN ENGINE — CYLINDER BLOCK & OIL PAN ASSY.

PAGE 108 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) CYLINDER BLOCK & OIL PAN ASSY. A15 NISSAN ENGINE — CYLINDER BLOCK & OIL PAN ASSY.

Page 110 - A15 NISSAN ENGINE — CYLINDER HEAD & VALVE COVER ASSY.

PAGE 110 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) CYLINDER HEAD & VALVE COVER ASSY. A15 NISSAN ENGINE — CYLINDER HEAD & VALVE COVER ASSY.

Page 112 - CRANKCASE VENTILATION ASSY.; A15 NISSAN ENGINE — CRANKCASE VENTILATION ASSY.

PAGE 112 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) CRANKCASE VENTILATION ASSY. A15 NISSAN ENGINE — CRANKCASE VENTILATION ASSY.

Page 113 - HOSE BLOWBY

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 113 CRANKCASE VENTILATION ASSY. NO. PART NO. PART NAME QTY. REMARKS 3 11823K4901 HOSE BLOWBY 1 4 11828G2561 HOSE- PIPE CONNECTION 1 6 1643910B00 CLAMP- HOSE 2 8 11810A3501 PCV VALVE 1 A15 NISSAN ENGINE — CRANKCASE VENTILATION ASS...

Page 114 - A15 NISSAN ENGINE — PISTON, CRANKSHAFT AND FLYWHEEL ASSY.

PAGE 114 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) PISTON, CRANKSHAFT AND FLYWHEEL ASSY. A15 NISSAN ENGINE — PISTON, CRANKSHAFT AND FLYWHEEL ASSY.

Page 116 - CAMSHAFT AND VALVE MECHANISM ASSY.; A15 NISSAN ENGINE — CAMSHAFT AND VALVE MECHANISM ASSY.

PAGE 116 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) CAMSHAFT AND VALVE MECHANISM ASSY. A15 NISSAN ENGINE — CAMSHAFT AND VALVE MECHANISM ASSY.

Page 118 - A15 NISSAN ENGINE — MANIFOLD ASSY.

PAGE 118 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) MANIFOLD ASSY. A15 NISSAN ENGINE — MANIFOLD ASSY.

Page 119 - INTAKE MANIFOLD

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 119 MANIFOLD ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 14001K4970 INTAKE MANIFOLD 1 3 14004G5200 EXHAUST MANIFOLD 1 15 1403505H01 GASKET- MANIFOLD 1 16 14037N3600 YOKE- MANIFOLD 4 23 1406411M00 STUD- EXHAUST 3 29 0164200012 PLU...

Page 120 - A15 NISSAN ENGINE — OIL PUMP ASSY.

PAGE 120 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) OIL PUMP ASSY. A15 NISSAN ENGINE — OIL PUMP ASSY.

Page 121 - PUMP ASSEMBLY OIL

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 121 OIL PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 15010M3001 PUMP ASSEMBLY OIL 1 2 1503618000 BOLT- OIL PUMP 2 3 1505005H00 STRAINER ASSEMBLY- OIL ............................ 1 ............. INCLUDES ITEM W/ * 4 * 1505318...

Page 122 - A15 NISSAN ENGINE — CARBURETOR ASSY.

PAGE 122 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) CARBURETOR ASSY. A15 NISSAN ENGINE — CARBURETOR ASSY.

Page 124 - A15 NISSAN ENGINE — AIR HORN ASSY.

PAGE 124 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) AIR HORN ASSY. A15 NISSAN ENGINE — AIR HORN ASSY.

Page 125 - AIR HORN

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 125 AIR HORN ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 16267K4920 AIR HORN 1 2 16270L3210 AIR HORN SPACER 1 4 16523L1700 GASKET- ADPT. 1 5 16525L1600 STUD- AIR HORN 1 9 16599N3600 CAP- CONN 1 12 0891110610 NUT 1 A15 NISSAN ENGI...

Page 126 - A15 NISSAN ENGINE — FUEL PUMP ASSY.

PAGE 126 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) FUEL PUMP ASSY. A15 NISSAN ENGINE — FUEL PUMP ASSY.

Page 127 - VALVE ASSEMBLY

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 127 FUEL PUMP ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 17010K7700 PUMP ASSEMBLY- FUEL ................................ 1 ............. INCLUDES ITEMS W/ * 2 * 17013H5001 BODY ASSEMBLY, LOWER 1 3 * 1706150000 GASKET- VALVE 2 4 ...

Page 128 - A15 NISSAN ENGINE — FUEL PIPING ASSY.

PAGE 128 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) FUEL PIPING ASSY. A15 NISSAN ENGINE — FUEL PIPING ASSY.

Page 129 - SPACER FUEL PUMP

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 129 FUEL PIPING ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 16420A0600 SPACER FUEL PUMP 1 7 17522K4970 TUBE ASSEMBLY- FUEL 1 11 0812081228 BOLT 1 14 089111081A NUT 2 16 0891513810 WASHER 2 17 0131101081 WASHER 2 A15 NISSAN ENGINE...

Page 136 - EXHAUST TUBE AND MUFFLER ASSY.; A15 NISSAN ENGINE — EXHAUST TUBE AND MUFFLER ASSY.

PAGE 136 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) EXHAUST TUBE AND MUFFLER ASSY. A15 NISSAN ENGINE — EXHAUST TUBE AND MUFFLER ASSY.

Page 137 - TUBE ASSEMBLY EXHAUST

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 137 EXHAUST TUBE AND MUFFLER ASSY. NO. PART NO. PART NAME QTY. REMARKS 2 20011K4915 TUBE ASSEMBLY EXHAUST 1 3 20601H7210 PLATE- FIXING 1 4 20602S0600 NUT- FIXING TUBE END 3 A15 NISSAN ENGINE — EXHAUST TUBE AND MUFFLER ASSY.

Page 138 - A15 NISSAN ENGINE — WATER PUMP ASSY.

PAGE 138 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) WATER PUMP ASSY. A15 NISSAN ENGINE — WATER PUMP ASSY.

Page 140 - IGNITION SYSTEM ASSY.; A15 NISSAN ENGINE — IGNITION SYSTEM ASSY.

PAGE 140 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) IGNITION SYSTEM ASSY. A15 NISSAN ENGINE — IGNITION SYSTEM ASSY.

Page 141 - CABLE ASSEMBLY COIL TO DIST.

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 141 IGNITION SYSTEM ASSY. NO. PART NO. PART NAME QTY. REMARKS 1 22401M7714 PLUG- SPARK STD. 4 2 2243110560 RING- HT. CABLE 1 3 22450Y4000 CABLE ASSEMBLY COIL TO DIST. 1 4 22451H5000 CABLE ASSEMBLY #1 1 5 22452H5000 CABLE ASSEMBLY...

Page 142 - A15 NISSAN ENGINE — DISTRIBUTOR ASSY.

PAGE 142 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) DISTRIBUTOR ASSY. A15 NISSAN ENGINE — DISTRIBUTOR ASSY.

Page 144 - A15 NISSAN ENGINE — ALTERNATOR ASSY.

PAGE 144 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) ALTERNATOR ASSY. A15 NISSAN ENGINE — ALTERNATOR ASSY.

Page 146 - TERMS AND CONDITIONS OF SALE — PARTS

PAGE 146 — C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B....

Page 147 - MAYCO PUMP WARRANTY; MECHANICAL DRIVE MODELS

C-30HDN PUMP — OPERATION AND PARTS MANUAL — REV. #11 (03/29/12) — PAGE 147 MAYCO PUMP WARRANTY MECHANICAL DRIVE MODELS MAYCO PUMP, hereinafter referred to as “Manufacturer’, warrants each new Mayco Pump sold by the manufacturer to be free from defects in material and workmanship, under normal use an...

Page 148 - OPERATION AND PARTS MANUAL; HERE’S HOW TO GET HELP; PLEASE HAVE THE MODEL AND SERIAL

OPERATION AND PARTS MANUAL Your Local Dealer is: HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wi lm i ngton A v e . C ars on, C A 90746 Cont a ct : mq@mult i qu i p.com T e l. (800) 421-1244 F a...