Mitsubishi Electric FR-V500 - Manuals
Mitsubishi Electric FR-V500 – Manual in PDF format online.
Manuals:
Manual Mitsubishi Electric FR-V500
Summary
A-1 This Instruction Manual (basic) provides handling information and precautions for use of the equipment.Please forward this Instruction Manual (basic) to the end user. 1. Electric Shock Prevention 2. Fire Prevention 3.Injury Prevention This section is specifically about safety matters Do not atte...
A-2 4. Additional Instructions Also note the following points to prevent an accidental failure, injury, electric shock, etc. 1) Transportation and installation 2) Wiring 3) Trial run 4) Operation ! When carrying products, use correct lifting gear to prevent injury. ! Do not stack the inverter boxes ...
1 1 OUTLINE The "harmonic suppression guideline for household appliances and general-purpose products" was issued by theMinistry of Economy, Trade and Industry (formerly Ministry of International Trade and Industry) in September, 1994.This guideline applies to the 3.7K or less. By installing...
2 OUTLINE 1 Basic configuration and connection of peripheral devices 1.1 Basic configuration and connection of peripheral devices 1.1.1 Basic configuration Power supply Use within the permissible power supply specifications of the inverter. (Refer to page 99.) No-fuse breaker (NFB) or earth leakage ...
3 Basic configuration and connection of peripheral devices 1.1.2 Selection of peripheral devices Check the capacities of the motor applicable to the inverter you purchased. Refer to the list below and prepareappropriate peripheral devices. 200V class 400V class *1. Select the NFB type according to t...
4 Structure OUTLINE 1 1.2 Structure 1.2.1 Removal and reinstallation of the front cover ! Removal 1) Hold both sides of the front cover top and push the front cover down. 2) Hold down the front cover and pull it toward you to remove.(The front cover may be removed with the PU (FR-DU04 -1 /FR-PU04V) ...
5 Structure 1.2.2 Removal and reinstallation of the operation panel To ensure safety, remove and reinstall the operation panel after powering off. ! Removal Hold down the top button of the operation panel and pull the operation panel toward you to remove. When reinstalling the operation panel, inser...
6 IN ST ALLA TIO N A ND WIRING 2 Installation of the inverter 2 INSTALLATION AND WIRING 2.1 Installation of the inverter ! Install the inverter under the following conditions. ! The inverter consists of precision mechanical and electronic parts. Never install or handle it in any of the followingcond...
8 INST ALLA TION AND WIRING 2 Connection diagram, PLG cable, PU connector 2.2.2 Main circuit (1) Specification of main circuit terminal Terminal Symbol Terminal Name Description R, S, T AC power input Connect to the commercial power supply.Keep these terminals open when using the high power factor c...
9 Connection diagram, PLG cable, PU connector (2) Terminal arrangement of the main circuit terminal In the main circuit of the inverter, the terminals are arranged as shown below: 200V class FR-V520-1.5K, 2.2K FR-V520-18.5K FR-V520-3.7K, 5.5K, 7.5K 7.5K is not provided with the PX terminal and PX-PR...
11 Connection diagram, PLG cable, PU connector (3) Cables and wiring length Select the recommended cable size to ensure that a voltage drop will be 2% max.If the wiring distance between the inverter and motor is long, the motor torque will decrease due to the voltage drop of themain circuit cable es...
12 INST ALLA TION AND WIRING 2 Connection diagram, PLG cable, PU connector 2.2.3 PLG connection cable (FR-V5CBL) When using a dedicated motor (SF-V5R series), use a PLG cable (FR-V5CBL) for connection. 2.2.4 Setting the PLG When a dedicated PLG cable (FR-V5CBL) is used, a setting change may not be r...
14 INST ALLA TION AND WIRING 2 Connection diagram, PLG cable, PU connector 2.2.5 Control circuit (1) Specifications of control circuit terminals Type Terminal Symbol Terminal Name Description Inpu t s ig nal s C o n tact i n pu t STF Forward rotation start Turn on the STF signal to start forward rot...
15 Connection diagram, PLG cable, PU connector * Not output during inverter reset. (2) Control circuit terminal layout (3) Wiring instructions 1) Terminals 5, SD and SE are common to the I/O signals and isolated from each other. These common terminalsmust not be connected to each other nor earthed (...
17 Connection diagram, PLG cable, PU connector 4) Sink logic type and source logic type • The sink logic type is a logic where a signal turns on when a current flows out of the corresponding signal input terminal.Terminal SD is common to the contact input signals. Terminal SE is common to the open c...
18 INST ALLA TION AND WIRING 2 Connection diagram, PLG cable, PU connector 2.2.6 Connection to the PU connector (1) When connecting the operation panel or parameter unit using a connection cable <Recommended connection cable> • Parameter unit connection cable (FR-CB2) (option) or the following...
19 Setting the motor 2 .3 S e ttin g th e m o to r This inverter is factory-set to run the dedicated motor (SF-V5R (1500r/min series) with PLG)(It is not necessary to reset the inverter if you use the dedicated motor (SF-V5R (1500r/min series) with PLG) (onlywhen inverter capacity = motor capacity)....
20 Setting the motor INST ALLA TION AND WIRING 2 REMARKS When using a conventional motor (SF-VR, SF-JR) or other motors, refer to the Instruction Manual (detailed). <At-a-glance guide to motor setting> <When using other manufacturers’ motors> offline auto tuning (rotation mode) is necess...
21 P re c a u tio n s fo r u s e o f th e v e c to r in v e rte r 2.4 Precautions for use of the vector inverter The FR-V500 series is a highly reliable product, but incorrect peripheral circuit making or operation/handlingmethod may shorten the product life or damage the product.Before starting ope...
22 RUN AND OPERA T ION 3 Checks prior to test run 3 RUN AND OPERATION 3.1 Checks prior to test run Installation check Check that the inverter is installed correctly in a correct place. (Refer to page 6.) Wiring check Check that wiring is correct. (Refer to page 7.) 3.2 Basic operation (Speed setting...
23 Basic operation (Speed setting, run, speed meter adjustment) ! PU jog operation Hold down or to perform operation, and release it to stop. 1)Set Pr. 15 "jog speed setting" and Pr. 16 "jog acceleration/deceleration time". 2)Set PU jog operation. (Press to select the operation mode ...
24 RUN AND OPERA T ION 3 Basic operation (Speed setting, run, speed meter adjustment) ! External jog operation Keep the start switch (STF or STR) on to perform operation, and turn it off to stop.1)Set Pr. 15 "jog speed setting" and Pr. 16 "jog acceleration/deceleration time".2)Select...
25 Basic operation (Speed setting, run, speed meter adjustment) 3.2.2 Adjustment (calibration) of speed meter (meter) At the preset speed of 1500r/min, make adjustment so that the meter (analog meter) deflects to full-scale. Calibrate the DA1 terminal (±10V).(in PU operation mode) POINT • Pr. 900 ...
26 Names and functions of the opera- tion panel RUN AND OPERA T ION 3 3.3 Names and functions of the operation panel With the operation panel (FR-DU04 -1 ), you can perform operation, set the speed, monitor the operation command display, set parameters, display an error, and copy parameters. ! Key i...
27 Names and functions of the opera- tion panel 3.3.1 Monitor display changed by pressing 3.3.2 Monitoring • Operation command indications in the monitoring mode EXT is lit to indicate external operation.PU is lit to indicate PU operation.Both EXT and PU are lit to indicate PU/external combined oper...
28 Names and functions of the opera- tion panel RUN AND OPERA T ION 3 3.3.4 Parameter setting method (Example: Method to enable extended function parameters) • A parameter value may either be set by updating its parameter number or setting the value digit-by-digit using . • To write the setting, cha...
29 Names and functions of the opera- tion panel 3.3.6 Help mode (1) Alarm history Four past alarms can be displayed with . ("." is appended to the latest alarm.) When no alarm exists, is displayed. (2) Alarm history clear Clears all alarm history. FR-DU04 -1 CONTROL PANEL Hz/r MON EXT PU AV ...
32 Speed control operation CONTR O L 4 4 CONTROL This inverter can control a motor under speed, torque or position control. (As required, set "1" (extendedfunction parameters valid) in Pr. 160 "extended function selection".)Refer to page 28 for the setting method of Pr. 160 "exte...
33 Speed control operation 4.1.4 Operation command setting (1) Forward and reverse rotation commands (terminals STF, STR) 1)Command from the operation panel (FR-DU04 -1 ): Turn on or (Refer to page 22.). 2)External command: Turn the forward/reverse rotation command (terminal STF, STR)on. (Refer to p...
34 Speed control operation CONTR O L 4 (1) Torque restriction level (2) Second torque restriction level 22 Torque restriction level 150 Set the torque restriction level in % for speed control or position control so that the output torque does not exceed the predetermined value. (0 to 400%)When Pr. 8...
35 Speed control operation (3) Torque restrictions during acceleration and deceleration You can set torque restrictions during acceleration and deceleration individually.The following chart shows torque restrictions according to the settings of Pr. 816 "acceleration torque restriction"and Pr...
36 Torque control operation CONTROL 4 4.2 Torque control operation 4.2.1 Torque control Torque control is exercised to develop torque as set in the torque command. The motor speed becomes constantwhen the motor output torque and load torque are balanced. For torque control, therefore, the speed is d...
37 Torque control operation (1) I/O signals The following table indicates the operations of the signals. (2) Operation example (Pr. 804=0) Torque control is enabled if the actual speed is less than the speed restriction value.When the actual speed reaches or exceeds the speed restriction value, spee...
38 Torque control operation CONTROL 4 4.2.3 Setting procedure 4.2.4 Torque command right selection Using Pr. 804 "torque command right selection", set the method by which the torque command will be given.The torque command is factory set to the torque command connected across terminals 3-5.(...
39 Torque control operation 4.2.6 Speed restriction Set the speed restriction value to prevent the motor from over speeding due to a smaller load torque than the torquecommand value. Select the speed restriction input method using Pr. 807. Parameter Name Factory Setting Setting Range 807 Speed restr...
41 Position control operation 4.3 Position control operation On this inverter, you can use parameter and pulse inputs to exercise position control. Refer to the Instruction Manual (detailed) for details. 4.3.1 Position command from parameter setting Position control is exercised using the position f...
42 CONTROL 4 Control mode switchover timing 4.4 Control mode switchover timing Depending on a parameter setting change or whether the MC terminal turns on/off, the control mode switches at thefollowing timing. 〈 Example: Speed Position, when Pr. 800 = 4 〉 ! Terminals and terminal functions changed b...
43 Easy gain tuning 4.5 Easy gain tuning 4.5.1 Parameter 4.5.2 Easy gain tuning execution procedure (2) Setting easy gain tuning enable in Pr. 819 "easy gain tuning selection" (3) Start signal Press or to estimate the load inertia ratio or calculate gain any time. (The operation command for ...
44 Easy gain tuning CONTROL 4 4.5.3 Precautions for easy gain tuning (1) Checking the Pr. 800 "control system selection" value Easy gain tuning is valid only for the speed control/position control mode under PLG vector control.It is invalid for torque control and V/F control. (2) Load inerti...
45 Easy gain tuning 4.5.5 Easy gain tuning-related parameter operation R e fe r to th e fo llo w in g ta b le fo r th e p a r a m e te r /g a in r e a d /w r ite o p e r a tio n u s in g P r. 8 1 9 " e a s y g a in tu n in g s e le c tio n " . Pr. 819=0 Without tuning Pr. 819=1 With inertia ...
46 Online auto tuning CONTROL 4 4.6 Online auto tuning 4.6.1 Parameters • For the motor with PLG, set "2" in Pr. 95 "online auto tuning selection". 4.6.2 Pr. 95="1" (start-time tuning) The current at a start is detected to compensate for the secondary resistance of the motor ...
47 B ia s e s a n d g a in s o f s p e e d s e ttin g te rm i- n a ls (P r. 9 0 2 to P r. 9 0 5 , P r. 9 1 7 to P r. 9 2 0 ) 4.7 B ia s e s a n d g a in s o f s p e e d s e ttin g te r m in a ls (P r . 9 0 2 to P r . 9 0 5 , P r . 9 1 7 to P r . 9 2 0 ) <Setting> There are the following three ...
48 B ia s e s a n d g a in s o f s p e e d s e ttin g te rm i- n a ls (P r. 9 0 2 to P r. 9 0 5 , P r. 9 1 7 to P r. 9 2 0 ) CONTROL 4 2) Set 1 (PU operation mode) in Pr. 79 "operation mode selection". (Refer to page 52.)Example: To change the external operation mode (Pr. 79 = 2) to the PU o...
49 B ia s e s a n d g a in s o f s p e e d s e ttin g te rm i- n a ls (P r. 9 0 2 to P r. 9 0 5 , P r. 9 1 7 to P r. 9 2 0 ) (5)-1 Method to adjust only the gain speed and not to adjust the voltage (5)-2 Method to adjust any point by application of voltage to across terminals 2-5 (e.g. applied from ...
50 F u n c tio n lis t (S im p le m o d e p a ra m e te rs ) P ARAMETERS 5 5 PARAMETERS 5.1 Function list (Simple mode parameters) 5.1.1 Simple mode parameter list Function Parameter Name Setting Range Minimum Setting Increments Factory Setting Reference Page Customer Setting At-a-glance Guide to Fu...
51 F u n c tio n lis t (S im p le m o d e p a ra m e te rs ) 5.1.2 Explanation of simple mode parameters Refer to the separately available Instruction Manual (detailed) for details. ! You can clamp the upper and lower limits of the outputspeed. Pr. 1 "maximum speed", Pr. 2 "minimum speed...
52 F u n c tio n lis t (S im p le m o d e p a ra m e te rs ) P ARAMETERS 5 ! Yo u c a n s e le c t w h e t h e r w r ite to v a r io u s p a r a m e te r s c a n b e p e r f o r m e d o r n o t. U s e th is f u n c t io n t o p r e v e n t p a r a m e te rv a lu e s f r o m b e in g r e w r itt e n ...
53 F u n c tio n lis t (S im p le m o d e p a ra m e te rs ) ! Set this parameter to display/set the extended function parameters. Select the inverter control system such as speed control, torque control or position control. Refer to page 43 for details. Pr. 160 "extended function display select...
54 PA RAMETERS Par a me te r 5 Function list (Extended function parameters) 5.2 Function list (Extended function parameters) Refer to page 50 for the function list of simple mode parameters.The extended function parameters are made valid by setting "1" in Pr. 160 "extended function selec...
70 Errors (Alarms) ERR O RS A ND PROTECTIVE FU NCTIO N S 6 6 ERRORS AND PROTECTIVE FUNCTIONS 6.1 Errors (Alarms) If any fault has occurred in the inverter, the corresponding protective function is activated to bring the inverter to analarm stop and automatically give the corresponding error (alarm) ...
73 Errors (Alarms) *5:The FR-A5NR (relay output/co (Check the stall prevention operation level (Pr. 22) setting if V/F control is exer- cised.) mputer link) allows one more communication option to be fitted. In this case, only relay output is usable and computer link is unusable. Operation Panel Ind...
79 Errors (Alarms) 6.1.4 How to recover from PU stop error (PS) (1) Restarting method when stop was made by pressing from operation panel (Method of restarting from indication) 1) After the motor has decelerated to a stop, turn off the STF or STR signal. 2) Press twice* to display . (*For monitor sc...
80 ERRORS AND PRO T ECTIVE FU NCTIO N S 6 Correspondences between digital and actual characters 6.2 Correspondences between digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital charactersdisplayed on the operation panel. 6.3...
82 Troubleshooting ERRORS AND PRO T ECTIVE FU NCTIO N S 6 6.4 Troubleshooting 6.4.1 Motor generates abnormal noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 6.4.2 Motor does not rotate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
86 Troubleshooting ERRORS AND PRO T ECTIVE FU NCTIO N S 6 6.4.3 Motor generates heat abnormally Y N Y N N Y Y N Y N N Y Y N Y N Have you set themotor type? Is the load too heavy? Does an electronic thermalrelay fault occur? Does an external thermalrelay fault occur? Set the motor (Pr. 71). Perform o...
88 Troubleshooting ERRORS AND PRO T ECTIVE FU NCTIO N S 6 6.4.5 Machine operates unstably (1) Speed control N Y Y Y N N Y Y N N Y N Y Y N N Y N The machine operatesunstably. Is the acceleration/deceleration time longerthan the setting? Is the acceleration/deceleration time extremelyshort? Is the spe...
90 Troubleshooting ERRORS AND PRO T ECTIVE FU NCTIO N S 6 6.4.7 Motor rotates but speed does not change (1) Speed control Y N Y N Y N Y Y N N N N Y Y Y N Y N Y N The motor rotates butspeed does not change. Is the maximum speed(Pr. 1) lower than thespeed setting? Is the speed setting methodan externa...
93 Precautions for maintenance and inspection 6.5 Precautions for maintenance and inspection 6.5.1 Precautions for maintenance and inspection The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed toprevent any fault from occurring due to the adv...
94 Precautions for maintenance and inspection ERRORS AND PRO T ECTIVE FU NCTIO N S 6 6.5.5 Pressure test Do not conduct a pressure test. Deterioration may occur. 6.5.6 Daily and periodic inspection Area of In s p e c tio n Inspection Item Description Interval Method Criterion Instrument C u sto m er...
96 Precautions for maintenance and inspection ERRORS AND PRO T ECTIVE FU NCTIO N S 6 (1) Cooling fan The cooling fan is used to cool heat-generating parts such as the main circuit semiconductors. The life of thecooling fan bearing is usually 10,000 to 35,000 hours. Hence, the cooling fan must be rep...
97 Precautions for maintenance and inspection 6.5.8 Inverter replacement The inverter can be replaced with the control circuit wiring kept connected. Before replacement, remove the screwsin the wiring cover of the inverter.1) Remove the mounting screws in both ends of the control circuit terminal bl...
98 Precautions for maintenance and inspection ERRORS AND PRO T ECTIVE FU NCTIO N S 6 Measuring Points and Instruments Item Measuring Point Measuring Instrument Remarks (Reference Measurement Value) Power supply voltageV1 Across R-S, S-T and T-R Moving-iron type AC voltmeter Within permissible commer...
99 Model specifications 7 SPECIFICATIONS 7.1 Model specifications ! ! ! ! 200V class (for use with the dedicated motor [SF-V5R (1500r/min series)]) In v e rt er Type FR-V520-[][]K 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Applied motor capac-ity (kW) 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55...
100 Model specifications S PECIFI C A T IONS 7 ! ! ! ! 400V class (for use of the dedicated motor [SF-V5RH (1500r/min series)]) In ve rt er Type FR-V540-[][]K 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Applied motor capac-ity (kW) 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Ou tp u t R a t e d ...
101 Common specifications 7.2 Common specifications In ve rt er C o ntr o l sp ec ifi cat io ns Control system Soft-PWM control or high carrier frequency sine-wave PWM control can be selected.Vector control, or V/F control can be selected. Control mode Speed control, torque control, position control...
102 Outline dimension drawings S PECIFI C A T IONS 7 7.3 Outline dimension drawings 7.3.1 Inverter outline dimension drawings ! ! ! ! FR-V520-1.5K‚ 2.2K ! ! ! ! FR-V540-1.5K‚ 2.2K ! ! ! ! FR-V520-3.7K‚ 5.5K‚ 7.5K ! ! ! ! FR-V540-3.7K‚ 5.5K (Unit: mm) (Unit: mm) 143 163 140 5 150 125 260 245 7.5 7.5 ...
104 Outline dimension drawings S PECIFI C A T IONS 7 ! ! ! ! FR-V520-22K, 30K‚ 37K ! ! ! ! FR-V540-22K, 30K‚ 37K ! ! ! ! FR-V520-45K‚ 55K ! ! ! ! FR-V540-45K‚ 55K (Unit: mm) (Unit: mm) W2 D 3.2 W W1 C 55 0 10 H1 H 2- C hole ! ! ! ! 200V class ! ! ! ! 400V class Inverter Type W W1 W2 H H1 D C FR-V520...
REVISIONS * The manual number is given on the bottom left of the back cover. For Maximum Safety ! Mitsubishi vector inverters are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life. ! When considering this product for operation in spe...
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