Page 2 - From Miller to You
Miller Electric manufactures a full lineof welders and welding related equipment.For information on other quality Millerproducts, contact your local Miller distributorto receive the latest full line catalog orindividual catalog sheets. To locate your nearestdistributor call 1-800-4-A-Miller. Thank y...
Page 3 - TABLE OF CONTENTS
TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Plasma Arc Cutting Haz...
Page 5 - SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING; Symbol Usage; Plasma Arc Cutting Hazards; CUTTING can cause fire or explosion.
OM-2219 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING pom _nd_5/97 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazardswith this procedure! The possible hazards are shown inthe adjoining symbols. Y Marks a special safety message. . Means “Note”; not safety related. This...
Page 6 - NOISE can damage hearing.; PLASMA ARC can cause injury.
OM-2219 Page 2 Sparks and hot metal blow out from the cutting arc.Chipping and grinding cause flying metal. FLYING SPARKS can cause injury. D Wear approved face shield or safety goggles with side shields. D Wear proper body protection to protect skin. D Wear flame-resistant ear plugs or ear muffs to...
Page 7 - Additional Symbols For Installation, Operation, And Maintenance; Principal Safety Standards
OM-2219 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance HOT PARTS can cause severe burns. D Do not touch hot parts bare handed. D Allow cooling period before working on torch. MOVING PARTS can cause injury. D Keep away from moving parts such as fans. D Keep all doors, pan...
Page 8 - EMF Information
OM-2219 Page 4 1-5. EMF Information Considerations About Welding Or Cutting And The Effects Of LowFrequency Electric And Magnetic Fields Welding or cutting current, as it flows through the welding or cuttingcables, will cause electromagnetic fields. There has been and still issome concern about such...
Page 9 - SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION; Signification des symboles; Dangers liés au coupage à l’arc au plasma
OM-2219 Page 5 SECTION 1 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION pom_nd_fre_5/97 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédureprésente des risques de danger ! Ceux-ci sont identifiéspar des symboles adjacents aux directives. Y Identifie un message...
Page 10 - LE BRUIT peut endommager l’ouïe.
OM-2219 Page 6 D N’approchez pas le tube du chalumeau et l’arc pilote lorsque la gâchette estenfoncée. D Le câble de masse doit être pincé correctement sur la pièce à couper, métalcontre métal (et non de telle sorte qu’il puisse se détacher), ou sur la tablede travail le plus près possible de la lig...
Page 11 - Principales normes de sécurité
OM-2219 Page 7 1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance DES PIECES CHAUDES peuvent pro-voquer des brûlures graves. D Ne pas toucher des parties chaudes à mains nues. D Laisser refroidir avant d’intervenir sur la torche. DES ORGANES MOBILES peu...
Page 12 - Information sur les champs électromagnétiques
OM-2219 Page 8 1-5. Information sur les champs électromagnétiques Données sur le soudage électrique et sur les effets, pour l’organisme,des champs magnétiques basse fréquence Le courant de soudage ou de coupage passant dans les câbles de puis-sance crée des causera des champs électromagnétiques. Il ...
Page 13 - SECTION 2 − INSTALLATION; Specifications; Cutting Speed
OM-2219 Page 9 SECTION 2 − INSTALLATION 2-1. Specifications Type of Output Plasma Gas Rated Output Rated Cutting Capacity Maximum Open- Circuit Voltage DC Type of Output Plasma Gas Rated Output Rated Cutting Capacity Maximum Open- Circuit Voltage DC Direct Current, Straight Polarity (DCEN) Air Or Ni...
Page 14 - Selecting A Location
OM-2219 Page 10 2-4. Selecting A Location loc_2 3/96 - ST-801 976 1 Lifting Handles Use handles to lift unit. 2 Hand Cart Use cart or similar device to moveunit. Y Special installation may berequired where gasoline orvolatile liquids are present −see NEC Article 511 or CECSection 20. Dimensions And ...
Page 16 - Controls
OM-2219 Page 12 SECTION 3 − OPERATION Be sure to set the Bobcat fine adjust control to maximum for full output controlcapacity. When using the Lynx, auxiliary power output is not available from the 120 or 240VAC receptacles on the welding generator. NOTE 3-1. Controls Ref. ST-189 734 / Ref. ST-801 9...
Page 18 - Sequence Of Operation
OM-2219 Page 14 3-3. Sequence Of Operation Put On Personal Safety Equipment After cutting arc starts, slowly start moving torch across metal. Adjust torch speed so sparks go thru metal and out bottom of cut. Pause briefly at end of cut before releasing trigger. Install & Connect Equipment EXAMPL...
Page 19 - SECTION 4 − MAINTENANCE & TROUBLESHOOTING; Routine Maintenance
OM-2219 Page 15 SECTION 4 − MAINTENANCE & TROUBLESHOOTING 4-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more oftenduring severe conditions. Each Use Check Torch Tip, Electrode, And Shield Cup Check Gas/Air Pressure Every Week Check Shield Cup Shutdown System 3 Months...
Page 23 - SECTION 5 − ELECTRICAL DIAGRAM
OM-2219 Page 19 SECTION 5 − ELECTRICAL DIAGRAM SC-182 691-B Figure 5-1. Circuit Diagram For 230/460 Volt Models
Page 24 - SECTION 6 − PARTS LIST
OM-2219 Page 20 SECTION 6 − PARTS LIST . Hardware is common andnot available unless listed. 1 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 51 52 53 5 49 50 ST-802 180 54 54 56 55 10 2 55 57 10 16 9 Figure 6-1. Comple...
Page 27 - ( Equipm ent with a ser ial num ber pr eface of “KJ” or newer )
Effective January 1, 1998 ( Equipm ent with a ser ial num ber pr eface of “KJ” or newer ) This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED WARRANTY − Subject to the terms and conditionsbelow, Miller ...
Page 28 - Please complete and retain with your personal records.; Resources Available
PRINTED IN USA 1998 Miller Electric Mfg. Co. 9/98 Miller Electric Mfg. Co. An Illinois Tool Works Company1635 West Spencer StreetAppleton, WI 54914 USA International Headquarters−USAUSA Phone: 920-735-4505 Auto-AttendedUSA & Canada FAX: 920-735-4134International FAX: 920-735-4125 European Head...