Miller Summit Arc 1000- User Manual
Miller Summit Arc 1000– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.
Table of Contents:
- Page 2 – A CLOSER LOOK; WHAT IS NEXTWELD; and ArcLink; Waveform Control TechnologyTM; Driving Superior Welding Performance; For more information see Nextweld Document NX-1.10; Waveform Control Technology; • Ultimate arc control — Many aspects of the waveform may be varied; process document for more details.; Variable Frequency – Control Arc Stability; System Interface
- Page 3 – Multi-Arc Environment; Phase Relationship – Controlling Arc Blow
- Page 4 – Multi-Arc Submerged Arc Welding; Single Arc; Productivity
- Page 5 – RECOMMENDED EQUIPMENT; Product Number; AC/DC Submerged Arc Single Arc; OPTIONAL EQUIPMENT; System Component
- Page 6 – AC/DC Submerged Arc Dual Arc
- Page 8 – • Higher power capabilities (submerged arc inverters); Impeller Cooling TechnologyTM; High Efficiency Cooling; Industry-leading Efficiency, Power Factor and Input Current Draw; Reduce Energy Spending!
- Page 9 – FEATURES; Key Controls; QUALITY AND RELIABILITY
- Page 10 – Monitor performance from anywhere in the world!; Digital Communications; For more information see Nextweld Document NX-1.30
- Page 11 – RECOMMENDED OPTIONS; WIRE FEEDER OPTIONS; Power Feed 10A Controller; GENERAL OPTIONS
- Page 12 – T H E L I N C O L N E L E C T R I C C O M PA N Y; POWER WAVE AC/DC 1000 ORDER FORM; PRODUCT DESCRIPTION
Description
Output
Input
Power Wave
®
AC/DC 1000
™
Increase Productivity, Quality and Flexibility
AUTOMATED SOLUTIONS
The Power Wave AC/DC 1000 is the first power source to introduce Waveform Control
Technology
™
to submerged arc welding. Variable frequency and amplitude AC, DC
positive or DC negative output allows the user to control the deposition rate and penetra-
tion. An operator can increase weld speeds, yield higher quality welds and improve effi-
ciencies in a single or multi-arc environment. The phase angle and frequency of different
machines can also be synchronized to balance the interactions between multiple arcs and
minimize arc blow. Depending on the output, a welding arc may be driven by a single
machine or multiple machines in parallel for applications that require more than 1000
amps of continuous operation.
Advantage Lincoln
Order
TECHNICAL SPECIFICATIONS
Recommended General Options
Recommended Wire Feeders
• Eliminate downtime with easy polarity switching –– no hardware
reconfiguration required.
• Stable and independent arc controls for multiple arc applications.
• Improved efficiency and reliability with cooler operation through
patented Coaxial Transformer Technology™.
• 95% power factor correction enables connection of more
machines on the same plant infrastructure for lower installation
costs compared to other machines.
• Remote process monitoring and control through ArcLink,
Ethernet, and DeviceNet communication.
• Consistent operation over ± 10% input voltage variation through
built-in line voltage compensation and reliable input voltage
connection.
• Manufactured under a quality system certified to ISO 9001
requirements and ISO 14001 environmental standards.
• Three-year warranty on parts and labor.
3
PHASE
60
50
Hz
AC
DC
CV
CC
Power Feed 10A Controller K2362-1 (requires either the K2312-1
Power Feed 10SF Wire Feed Head for fixed hard automation, or
the K2370-1 Power Feed 10S Head for mounting a Lincoln TC-3
Travel Carriage), Power Feed 10SM Motor Conversion Kit K2311-1
(Other options may apply).
K2344-1
Power Wave AC/DC 1000
460/500/575/3/60
K2344-2
Power Wave AC/DC 1000
400/460/500/575/3/50/60
System Interface, Interface Control Cable (22-pin), ArcLink Cable (5-pin),
Feeder Control Cable (14-pin), TC-3 Self-Propelled Travel Carriage,
CE Filter
(1)
Rated Output
Dimensions
Net
Product
Product
Input
Current/Voltage/
Input Current
Output
H x W x D
Weight
Name
Number
Voltage
Duty Cycle
@Rated Output
Range
in (mm)
lbs (kg)
Power Wave AC/DC 1000
K2344-1
460/500/575/3/60
1000/44/100%
68/62/54
100-1000A
43.5 x 19.2 x 33
600
(1105 x 488 x 838)
(272)
Power Wave AC/DC 1000(1)
K2344-2(1)
380/400/460/500/575/3/50/60
1000/44/100%
82/79/69/62/55
100-1000A
43.5 x 19.2 x 33
650
(1105 x 488 x 838)
(295)
Submerged Arc
Processes
(1) External Filter is required to meet CE conducted emission requirements. The K2444-1 must be used with the K2344-2.
Publication E10.96 1/05
Web Update 1/06
www.lincolnelectric.com
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Summary
Power Wave AC/DC 1000 A CLOSER LOOK [2] www.lincolnelectric.com WHAT IS NEXTWELD ® ? Nextweld integrates Lincoln’s technologies, process-es and products to create a comprehensive, flexible,user-friendly welding system that can increase efficiency and reduce fabrication costs. WaveformControl Technol...
Power Wave AC/DC 1000 www.lincolnelectric.com [3] A CLOSER LOOK Variable Balance – Control Deposition By setting the correct wave balance (that is, the ratio between positive and negative waveforms), the operator is able to work faster and fillthe weld joint with fewer passes. The Power Wave AC/DC 1...
Applications Whether it is a cross country pipeline or an offshore platform, the Power Wave AC/DC 1000 is meeting and exceeding expectationsaround the world. Power Wave AC/DC 1000 www.lincolnelectric.com [4] A CLOSER LOOK 75% DC NEGATIVE BALANCED AC LEAD ARC 75% DC NEGATIVE BALANCED AC TRAIL ARC BAL...
