Page 2 - epair
P 2 /2 0 R epair [1] NECESSARY REPAIRING TOOLS [2] LUBRICATIONS Fig. 1 Code No. Description Use for 1R003 Retaining ring S pliers ST-2N Removing Pipe 13 1R027 Bearing setting pipe 18-10.2 Assembling Rotor 1R045 Gear extractor (large) 1R346 Center attachment for 1R045 Disassembling Rotor 1R229 1/4” H...
Page 5 - Front side
P 5 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-2. Top Cap Section 1) Assemble Top cap section as described in Figs. 5, 6.2) Assemble O rings to Cylinder stay and Head valve as described in Fig. 7. ASSEMBLING Fig. 5 Fig. 6 Fig. 7 click-stop concave portion protrusion Knob Set Knob on Top cap, with the ...
Page 7 - With the stepped face up
P 7 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-3. Driver Bit Fig. 10 Fig. 12 Do the reverse of the disassembling steps. Note: Be careful with the following: Piston cap is directional when assembled to Driver bit. ( Fig. 10 ) Align Driver bit with the hole of Carrier complete when assembling Driver bit...
Page 9 - Outer separator
P 9 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-5. Air Motor Section Fig. 16 Fig. 17 Remove Outer separator, Inner separatorand Spur gear 21 from Air motor section. Remove O rings from Outer separator and Inner separator. Remove Rotor by tappingthe drive-end of Rotor shaft. 4) Disassemble Air motor sec...
Page 12 - Hole A
P 1 2 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-5. Air Motor Section Fig. 22 Fig. 23 4) Assemble Air motor section to Housing as illustrated in Figs. 22, 23. 2. Hold Housing over Air motor section on 1R273. In order to fit Rib B (located on Grip side inside Housing) in Ribs A, while watching Hole A t...
Page 13 - left
P 1 3 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-5. Air Motor Section Fig. 24 Fig. 25 5) Before assembling Cylinder section to Housing, make sure if Air motor section is properly assembled to Housing by doing the test as described in Figs. 24 , 25 . Outer separator Inner separator Tapping screw 4 air ...
Page 15 - O Ring 8
P 1 5 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-7. Trigger Valve Section Fig. 28 Fig. 29 Remove Trigger by removing Spring pin 3-28 with 1R268.Trigger can be disassembled by removing Spring pin 2.5-16with 1R267. Using 1R268, remove Spring pin 3-28 (2 pcs) securing Trigger valve section to Housing. 1)...
Page 16 - one side painted white
P 1 6 /2 0 R epair [3] DISASSEMBLY/ASSEMBLY[3]-7. Trigger Valve Section Fig. 30 Fig. 32 Fig. 31 1) Mount O rings to Pilot valve as described in Fig. 30 . 2) Assemble Trigger valve section. (Refer to the bottom illustration in Fig. 29 .) When assembling Trigger valve guide to Trigger valve case, push...