Life fitness SM80 - Manuals

Page 2 - SM80 Unpacking & Assembly Instructions; COMPONENTS OF THE SM80 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME

SM80 Unpacking & Assembly Instructions 2 The SM80 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM80 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...

Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM80.; Cut off the shipping wrapper.; These items are shown in Figure 1.

SM80 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM80. 1. Cut off the shipping wrapper. 2. Remove the parts boxes and shipping boards. 3. Remove the items in the parts boxes. These items are shown in Figure 1. A. Remove the bolts bag....

Page 4 - ASSEMBLY; Figure 2 shows an assembled SM80.; Place the two weight “cubes”; in their “final resting spots.” The cubes will be

SM80 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM80. Figure 2. SM80 main components (seats and cables removed for clarity). 1. Cubes (2) 2. Low row bench (2)3. Lat bench (2)4. Connecting beam (1) 5. Lat tops (2)6. Tricep top (1)7. 300 lb. W eight stacks (4)8. 190 l...

Page 5 - Bolt on the teardrop pulleys above the benches

SM80 Unpacking & Assembly Instructions 5 Figure 3. Set the weight stack cubes. 2. Bolt on the teardrop pulleys above the benches (see Figure 4) on both cubes using two 3/8” x 2-3/4” hex head bolts (used to bolt the cross beam to the crossmembers and the adjustable pulley tops to the top beams). ...

Page 7 - Bolt on the connecting beam

SM80 Unpacking & Assembly Instructions 7 Figure 6. Configuration for 2-3/4” and 3” bolts. 3. Bolt on the connecting beam (part 4 from Figure 2) using a 5/8” socket with extension and combination wrench, to the cubes using two of the large 7/16” x 6”bolts, 7/16” washers, and 7/16” nuts, end cap w...

Page 8 - Figure 8. Mount rubber bumpers and the weight stacks.

SM80 Unpacking & Assembly Instructions 8 Figure 8. Mount rubber bumpers and the weight stacks. 5. Install the weight stacks. To do this: A. Using a 9/16” socket and combination wrench, remove the tricep back rest bolts (see Figure 9). B. Using a 9/16” socket and combination wrench, unbolt the to...

Page 9 - Prepare the weight stack.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight; D. Flip over the weight stack; with the top plate on the guide rods

SM80 Unpacking & Assembly Instructions 9 C. Prepare the weight stack. Slide the guide rods (2) through the weight stacks (1) as shown below. Place rubber bumpers (3) on the bottoms of each guide rod.Make sure the pull pin (4) is in the bottom weight plate. D. Flip over the weight stacks. W hen s...

Page 10 - Bolt the floating pulleys into the 190 lb weight stacks; used for the crossovers; Mount the seated row and lat benches to the frame.; Using the bolts specified in

SM80 Unpacking & Assembly Instructions 10 6. Bolt the floating pulleys into the 190 lb weight stacks used for the crossovers using a 7/8” combination wrench. You will need to remove the pulley from the housingto thread the plug into the weight stack bayonet. Make sure the 9/16” jam nut isthreade...

Page 11 - Figure 13. Mount the benches to the frame.

SM80 Unpacking & Assembly Instructions 11 3/8 x 3”(2) 3/8 x 2-3/4”(8) Use a pinch bar to align the seat frame holes to the cubes Figure 13. Mount the benches to the frame. Figure 14. Bolt the benches to the frame.

Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.

SM80 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM80 uses eight cables. There are three different types of cable used on the SM80. Theyare: 1. Crossover cables (ball end cables) (2). 2. Low row cable (the long cables) (2). 3. Lat pulldown and tricep cables (4). The lat and tr...

Page 13 - CROSSOVER CABLE ROUTING; Route the low row cables as shown in Figure 17.

SM80 Unpacking & Assembly Instructions 13 CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the two crossover cables asshown in Figure 16. Figure 16. Crossover cable routing. LOW ROW CABLE ROUTING Route the low row cables as shown in Figure 17.

Page 15 - Figure 18. Screw the cable into the weight stack.; LAT PULLDOWN CABLE ROUTING

SM80 Unpacking & Assembly Instructions 15 Bolt the cable to the weight stacks as shown in Figure 18. Thread the 7/8” nut up on thecable bolt as shown at left. Screw the bolt down into the weight stack as shown at right.Tighten the bolt with a 7/8” combination wrench. Figure 18. Screw the cable i...

Page 16 - TRICEP PUSHDOWN CABLE ROUTING; Figure 20. Tricep pushdown cable routing.

SM80 Unpacking & Assembly Instructions 16 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 20. Screw the cable into the weight stackas shown previously in Figure 18. Figure 20. Tricep pushdown cable routing.

Page 17 - HARDWARE

SM80 Unpacking & Assembly Instructions 17 HARDWARE 0 1 2 3 4 5 6 ½ ½ ½ ½ ½ ½ Hardware Figure 1. Assembly Parts.

Page 18 - connecting beam to the tops of the cubes)

SM80 Unpacking & Assembly Instructions 18 The parts shown in Hardware Figure 1 are used to assemble the SM80. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beams, lat top beams, and connecting beam to the tops of the cubes) B. 7/16” flat washer C. 7/16” cap washer (used on t...

Page 21 - Hardware Figure 5. Weight stack rubber bumpers.; W . W eight stack rubber bumpers (inserted under weight stacks)

SM80 Unpacking & Assembly Instructions 21 Hardware Figure 5. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) Hardware Figure 6. Floating pulleys. X. Floating pulleys (bolt to 190 lb cable crossover weight stacks)

Page 22 - PARTS LIST; Description; Main components

SM80 Unpacking & Assembly Instructions 22 PARTS LIST Part # ID Description Quantity Main components 12345678 CubesLow row benchLat benchConnecting beamLat topTricep top300 lb weight stack190 lb weight stack 22212244 0017-00103-02340017-00101-14080017-00101-14080017-00101-14220017-00101-1561 Cabl...