Page 2 - SM50 Unpacking & Assembly Instructions; COMPONENTS OF THE SM50 ARE LARGE AND HEAVY. USE CAUTION; MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY; Pinch bar; ASSEMBLY TIME; Two people can accomplish this assembly in approximately 2 hours.
SM50 Unpacking & Assembly Instructions 2 The SM50 comes partially assembled. Follow the steps below to complete the assembly. WARNING: COMPONENTS OF THE SM50 ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE. MATERIALS AND TOOLS REQUIRED FOR ASSEMBLY 1/2”, 3/8”, 5/8” & 9/16”Socke...
Page 3 - UNPACKING; Follow the steps below when unpacking the components of the SM50.; Cut off the shipping wrapper.; These items are shown in Figure 1.
SM50 Unpacking & Assembly Instructions 3 UNPACKING Follow the steps below when unpacking the components of the SM50. 1. Cut off the shipping wrapper. 2. Remove the parts box and shipping boards. 3. Remove the items in the parts box. These items are shown in Figure 1. A. Remove the bolts bag. B. ...
Page 4 - ASSEMBLY; Place the two weight “cells
SM50 Unpacking & Assembly Instructions 4 ASSEMBLY Figure 2 shows an assembled SM50. Figure 2. SM50 main components (seats and cables removed for clarity). 1. 1 stack cell2. 4 stack cell3. Lat bench 4. Connecting beam 5. Lat top 6. Tricep top 7. Low row bench8. 300 lb. W eight stacks (2)9. 190 lb...
Page 5 - Bolt on the teardrop pulleys; above the benches (see Figure 4) on the 4 stack cell
SM50 Unpacking & Assembly Instructions 5 Figure 3. Set the weight stack cells. 2. Bolt on the teardrop pulleys above the benches (see Figure 4) on the 4 stack cell using two 3/8” x 2-3/4” hex head bolts. Include the 3/8” flat washer, end cap washers,end caps and 3/8” Nyloc nut. Use the bolt conf...
Page 6 - Bolt on the connecting beam
SM50 Unpacking & Assembly Instructions 6 Figure 5. Configuration for 2-3/4” and 3” bolts. 3. Bolt on the connecting beam (part 4 from Figure 2) using a 5/8” socket with extension and combination wrench, to the cells using two of the large 7/16” x 6” bolts,7/16” washers, and 7/16” nuts, end cap w...
Page 7 - Mount the 56” lat top; HARDWARE; Mount the weight stacks to the 4-stack cell.; using a 9/16” socket and combination
SM50 Unpacking & Assembly Instructions 7 4. Mount the 56” lat top (part T from HARDWARE section) to the 4-stack cell using a 5/8” socket and combination wrench. Insert two of the large 7/16” by 6” bolts using thehardware configuration shown in Figure 7. Mount the 29” tricep top (part U in HARDWA...
Page 8 - Unbolt the top plate and remove the guide rods; using a 9/16” socket and; D. Flip over the weight stack; Slide the guide rods (2) through the weight stacks; Flip over the weight stacks.; W hen shipped, the weight stacks have the pull pins; Set the weight stacks onto the machine.; Using a piano dolly, lift the weight
SM50 Unpacking & Assembly Instructions 8 B. Unbolt the top plate and remove the guide rods using a 9/16” socket and combination wrench (see Figure 10). Figure 10. Remove the tricep back rest, the top plate and the guide rods. C. Prepare the weight stack-add bumpers to bottom, insertguide rods, p...
Page 9 - Bolt on the top plate.; W ith the top plate on the guide rods, bolt on the top plate
SM50 Unpacking & Assembly Instructions 9 F. Bolt on the top plate. W ith the top plate on the guide rods, bolt on the top plate to the top of the cells as shown in Figure 11 using a 9/16” socket and combinationwrench and the 3” bolts (with cap washers) that were previously inserted. Figure 11. B...
Page 10 - Mount the seated row and lat bench to the frame.; Using the bolts specified in; Figure 13. Mount the benches to the frame.
SM50 Unpacking & Assembly Instructions 10 7. Mount the seated row and lat bench to the frame. Using the bolts specified in Figure 12 and a 9/16” socket and combination wrenches, mount the benches asshown in Figures 13 and 14. 3/8 x 3”(2) 3/8 x 2-3/4”(8) Use a pinch bar to align the seat frame ho...
Page 12 - INSTALLING THE CABLES; YOU MUST REMOVE ALL PULLEYS TO ROUTE THE CABLES.
SM50 Unpacking & Assembly Instructions 12 INSTALLING THE CABLES The SM50 uses five cables. There are three different types of cable used on the SM50. Theyare: 1. Crossover cables (ball end cables) (2). 2. Low row cable (the long cables) (1). 3. Lat pulldown and tricep cables (2). The lat and tri...
Page 13 - CROSSOVER CABLE ROUTING
SM50 Unpacking & Assembly Instructions 13 CROSSOVER CABLE ROUTING Once you’ve removed the pulleys as described previously, route the crossover cables on the4-stack cell as shown in Figure 16. The crossover cable is routed at the factory on the1-stack cube. Figure 16. Crossover cable routing.
Page 14 - LOW ROW CABLE ROUTING; Route the low row cable as shown in Figure 17.
SM50 Unpacking & Assembly Instructions 14 LOW ROW CABLE ROUTING Route the low row cable as shown in Figure 17. Figure 17. Low row cable routing.
Page 15 - Figure 18. Screw the cable into the weight stack.; LAT PULLDOWN CABLE ROUTING
SM50 Unpacking & Assembly Instructions 15 Bolt the cable to the weight stacks as shown in Figure 18. Thread the 7/8” nut up on thecable bolt as shown at left. Screw the bolt down into the weight stack as shown at right.Tighten the bolt with a 7/8” combination wrench. Figure 18. Screw the cable i...
Page 16 - TRICEP PUSHDOWN CABLE ROUTING; Figure 20. Tricep pushdown cable routing.
SM50 Unpacking & Assembly Instructions 16 TRICEP PUSHDOWN CABLE ROUTING Route the tricep pushdown cable as shown in Figure 20. Screw the cable into the weight stackas shown previously in Figure 18. Figure 20. Tricep pushdown cable routing.
Page 18 - beam, lat top beam, and connecting beam to the tops of the cells)
SM50 Unpacking & Assembly Instructions 18 The parts shown in Hardware Figure 1 are used to assemble the SM50. They are: A. 7/16” x 6” hex head bolt (used to bolt the tricep top beam, adjustable crossover top beam, lat top beam, and connecting beam to the tops of the cells) B. 7/16” flat washer C...
Page 21 - Hardware Figure 6. Weight stack rubber bumpers.
SM50 Unpacking & Assembly Instructions 21 Hardware Figure 6. Weight stack rubber bumpers. W . W eight stack rubber bumpers (inserted under weight stacks) (8) Hardware Figure 7. Floating pulleys. X. Floating pulley (bolt to 190 lb weight stack other than tricep pushdown stack) (1)
Page 22 - PARTS LIST; Description; Main components
SM50 Unpacking & Assembly Instructions 22 PARTS LIST Part # ID Description Quantity Main components 123456789 1-stack cell4-stack cellLow row benchConnecting beamLat topTricep topLat bench300 lb weight stack190 lb weight stack 111111123 0017-00103-02340017-00101-14080017-00101-14080017-00101-142...