Page 2 - Smith Machine PL06 Unpacking & Assembly Instructions; UNPACKING; DO NOT REMOVE THE FOUR HOLLOW TUBE BUMPERS (SHOWN IN
Smith Machine PL06 Unpacking & Assembly Instructions 2 UNPACKING Follow the steps below when unpacking the components of the crate. Keep in mind thatthe sides of the PL06 are large and heavy. This machine requires three people to uncrate . 1. Remove the shipping wrapper. NOTE: DO NOT REMOVE THE ...
Page 3 - the bottom cross brace board as shown in Unpacking Figure 3.; Unpacking Figure 3. Remove the front and back brace lag screws.
Smith Machine PL06 Unpacking & Assembly Instructions 3 Unpacking Figure 2. Remove the bar. C. Remove the back brace and front brace using a 9/16” socket. They are lagged to the bottom cross brace board as shown in Unpacking Figure 3. Unpacking Figure 3. Remove the front and back brace lag screws...
Page 4 - THE STEP BELOW REQUIRES THREE PEOPLE. SOMEONE NEEDS TO; Unpacking Figure 4. Removing the upper shipping board.
Smith Machine PL06 Unpacking & Assembly Instructions 4 1 2 3 Person 1- Holds right sidePerson 2- Holds left sidePerson 3- Moves around and assembles At this stage, three people are required to uncrate the PL06 because the sides are veryheavy and not stable until they are bolted to the front and ...
Page 5 - Remove the bottom shipping cross brace; (with Person 1 holding the right side and; Unpacking Figure 5. Shipping cross brace.; W ITH PERSON 1 HOLDING THE RIGHT; Unpacking Figure 6. Remove the bottom shipping boards.
Smith Machine PL06 Unpacking & Assembly Instructions 5 4. Remove the bottom shipping cross brace (with Person 1 holding the right side and Person 2 holding the left side). The shipping cross brace spans the PL06 as shownUnpacking Figure 5. Use a 1/2” socket wrench. Unpacking Figure 5. Shipping c...
Page 6 - Unpacking Figure 7. Smith Machine PL06 main components.; side
Smith Machine PL06 Unpacking & Assembly Instructions 6 7. Slide the left side around the right side and place it four feet away . The sides of the PL06 are packed reversed from how they will be assembled. Have Person 3 assist inlifting or sliding the left side (packed on the right) around the ot...
Page 7 - ASSEMBLY; W ith Person 2 holding the left side and Person 3 holding; Assembly Figure 1. Attach the front brace.; The two lower bolts on the front brace will NOT have washers or
Smith Machine PL06 Unpacking & Assembly Instructions 7 ASSEMBLY 1. Attach the front (small) brace. W ith Person 2 holding the left side and Person 3 holding the right side, secure the front brace (shown in Assembly Figure 1) by sliding the twobottom bolts through the bottom holes in the front br...
Page 8 - Insert the back brace with the warning label facing inward; Tighten the bolts on the front brace.; Tighten the four bolts on the front brace using a; Put end caps on all the bolt heads and the nuts.; Snap the end caps (part number C in
Smith Machine PL06 Unpacking & Assembly Instructions 8 2. Attach the back (large) brace. Insert the back brace with the warning label facing inward (circled on right in Assembly Figure 3) by first placing the two 4” bolts into the top holes ofthe sides as shown in Assembly Figure 3. On the back ...
Page 9 - Assembly Figure 5. Remove the right bar carriage.; Have one person take the bar carriage and pull it down; Insert the bar into the right side carriage.; Swing the carriage out by pulling down on
Smith Machine PL06 Unpacking & Assembly Instructions 9 Assembly Figure 5. Remove the right bar carriage. 5. Remove the right bar carriage. Have one person take the bar carriage and pull it down from the top of the PL06. This person will also need to hold down the cable that thecarriage is bolted...
Page 10 - Insert the bar into the left side carriage.; Repeat Steps 5 and 6 above for the left side; Assembly Figure 7. Remove the bar from the hook plate.; Repeat this step for the other side of the carriage.
Smith Machine PL06 Unpacking & Assembly Instructions 10 7. Insert the bar into the left side carriage. Repeat Steps 5 and 6 above for the left side carriage. Remove the carriage bolts and slide the left bar carriage onto the bar andsecure it to the sliders. Loosely tighten the hex cap screws usi...
Page 11 - Using a 5/32” hex head driver and 3/8” combination; Assembly Figure 9. Carriage bolt tightening pattern.
Smith Machine PL06 Unpacking & Assembly Instructions 11 9. Tighten the bolts on the carriage. Using a 5/32” hex head driver and 3/8” combination wrench, securely tighten the eight hex head bolts on each bar carriage. Bar adjustmentsmay be made by loosening the carriage bolts and tightening them ...
Page 12 - HARDWARE; Hardware Figure 1. Back and Front Brace Parts.
Smith Machine PL06 Unpacking & Assembly Instructions 12 HARDWARE The parts bag holds the nuts, bolts, washers, end cap washers, and end caps. These areshown below. 0 1 2 3 4 5 6 ½ ½ ½ ½ ½ ½ A B C D E F Hardware Figure 1. Back and Front Brace Parts. The parts shown in Hardware Figure 1 are used t...
Page 13 - PARTS ORDER LIST; Use the list below if you need to order parts from Life Fitness.; Description; Main components; Bar; Cable jam nut; Carriage hardware; Pillow block sliders; Bar spacers; Plastic bar spacers
Smith Machine PL06 Unpacking & Assembly Instructions 13 PARTS ORDER LIST Use the list below if you need to order parts from Life Fitness. Part # ID Description Quantity Main components 1 and 2345 and 6 7 Assembled sidesFront (small) braceBack (large) braceBar carriages (attached to cables on sid...