Lennox SHRL 33/40 DV INS - Manuals

Page 5 - These appliances may be installed in an aftermarket permanently; GENERAL INFORMATION; Table 1; Millivolt Valve & Electrical; Table 3; Table 2

5 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Millivolt Models with Manually-Modulated Gas Valves Natural Gas Propane (LP) Gas Model Input Rate (BTU/HR) Input Rate (BTU/HR) SHR33 19,500 to 33,000 19,500 to 33,000 SHR40 24,000-40,000 21,500 to 37,500 Table 1 These appliances may be installed in...

Page 6 - CODES AND APPROVALS; discuss with local building officials include:; SMOKE DETECTORS

6 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE CODES AND APPROVALS Listing and Safety Standards - Gas appliances must be tested and certi- fied by a nationally recognized testing and certification laboratory to ANSI (American National Standard Institute) gas appliance safety standards. This ins...

Page 7 - COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS; Massachusetts Horizontal Vent Requirements

7 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE NEW YORK CITY, NEW YORK (MEA) (NYC MEA Approval #138-07-E) Installation of these appliances are approved for installation in New York City in the US state of New York. COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS (Massachusetts Approval #G3-0508-369)...

Page 8 - Figure 1; ratings and dimensions are subject to change without notice.; SPECIFICATIONS: ShorelineTM; Center

8 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Figure 1 Front View Side View Top View Insert Dimensions Inches (millimeters) A Left front of unit to center line 13-1/8 (333) B Right front of unit to center line 17-1/4 (438) C Left rear of unit to center line 9 (229) D Right Rear Of Unit To Cent...

Page 9 - Figure 2 - Existing Fireplace Minimum Dimensions; Minimum Fireplace Dimensions; Table 4; should review your plans prior to installation.; Refer to; MINIMUM CLEARANCES TO COMBUSTIBLES; fireplace hearth/floor protection materials.; CL; Figure 3 - Minimum Clearances; Hearth Protection; Refer to Table 4; Figure 4 - Hearth Protection

NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Figure 2 - Existing Fireplace Minimum Dimensions Minimum Fireplace Dimensions and Minimum Clearances Inches (millimeters) A Minimum front opening required 36 (914) B Minimum height required 21-1/2 (546) C Minimum rear width required 19-1/2 (495) D Mi...

Page 10 - WARNING; THIS FIREPLACE HAS BEEN ALTERED TO; Fireplace Requirements; CAUTIONS; Figure 5 - Fireplace Warning Label; INSTALLATION

10 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE WARNING THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE-USE AS A CONVENTIONAL FIREPLACE. Fireplace Requirements These heaters are designed to be installed into an existing...

Page 11 - Venting Requirements; Do not substitute the heat-rated flex liner (UL1777) for the; Figure 6a - Terminating Air Inlet in Chimney

11 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Venting Requirements Approved Vent Systems: Lennox Hearth Products Co-linear Chimney Liner Kit Recommended: • The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four gear clamps. • The Termination Kit, Cat. No. TKDVI includes the ter...

Page 12 - Vertical Venting; ) or it can terminate inside the chimney (see; Vertical Termination Height Minimum; angled roof is as follows:; Table 5; Roof Pitch; Insert Leveling; for each adjusting leg. To adjust the legs in the front use a 9/16” open

12 Vertical Venting The combustion air intake pipe can be connected to the termination cap (see Figure 6b ) or it can terminate inside the chimney (see Figure 6a ). If combustion air intake pipe is terminated inside the chimney and not connected to the actual termination cap the bottom opening of th...

Page 13 - Description; Figure 9; Shoreline Door Kit - Packaging List; Note: The Shoreline insert comes with the door already on the unit.; SHORELINETM DOOR ASSEMBLY INSTALLATION OR REMOVAL

13 Tools Needed: 5/32” Allen Wrench or T-Handle Cat. No. Description H5746 Shoreline Door Assembly (Figure 9) 1. Locate the three bottom tabs on the bottom of the door. These tabs on the bottom of the door will insert in the slots along the bottom of the insert. See Figure 10 . 2. Drop the door into...

Page 14 - Figure; CAUTION; Before you install the refractory brick panels and log; Brick Panel Set, Tan

14 4. Slide the top panel in place with the detailed side down. Make sure panel is positioned all way back and resting on side panels. Top panel should be flush in front with the side panels. See Figure 18 . 3. Position and slide the side panels against the rear panel. Make sure panels are behind br...

Page 15 - Log supports; Start with the rear log (A). Set it down on the log supports located; Log Set - Packaging List; No tools are needed; SHORELINETM LOG SET INSTALLATION INSTRUCTIONS

15 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE A C D E F B G A Log supports A B C D E To Install Log Set: 1. Open the box and carefully remove and identify the different items. Start with the rear log (A). Set it down on the log supports located on the left rear of firebox. See Figure 21 . Fig...

Page 16 - pin; Glowing Embers; Bag of Glowing

16 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 2. Separate the glowing embers (F) into quarter size pieces and place along ports on burner pan. DO NOT cover burner secondary holes on burner pan. The pattern for the glowing embers should be similar to what is shown in Figure 22 . 3. Place cente...

Page 17 - wall surface open the right surround access door and make any; One of the following surround kits is required (Purchased sepa-; Table 9; To Install Surround Panels:; Hang the surround on hooks attached to insert (labeled A and B).; SHORELINETM SURROUND ASSEMBLY INSTALLATION; openings on the appliance.

17 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 2 Slide the insert into its final location in the fireplace. In case of uneven wall surface open the right surround access door and make any adjustments needed to ensure there is enough clearance to open the access door (see Page 18 ). Tools Neede...

Page 18 - Adjustment Procedure:; Picture B; SNUG ONLY, DO NOT OVERTIGHTEN; SURROUND BALL SCREW MOUNT ADJUSTMENT

18 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Tools Needed: 7/16” wrench Adjustment Procedure: Step 1 Open the surround access door. Inspect the tension or lack of tension while opening the door to determine if it should open easier or tighter. Step 2 With access door open you will see the ba...

Page 19 - Gas Pressure Requirements; of the insert and ensure there are no operating problems.; LP and Natural Gas Supplies; ShorelineTM; GAS LINE INSTALLATION

19 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE We recommend that a qualified individual such as a plumber or gas fitter be used to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations ...

Page 20 - ). To properly complete the installation of this; LENNOX HEARTH PRODUCTS; La chimenea caliente; Un foyer chaud peut causer; ADVERTENCIA; INSTALLER INSTRUCTIONS -; Hot Fireplace Will Cause; ) ou sur le thermostat; LENNOX HEARTH PRODUCTS; ) y en el transmisor; LENNOX HEARTH PRODUCTS; AVERTISSEMENT

20 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE La chimenea caliente cau- sará quemaduras gravesNunca permita que los niños toquen el vidrio ni otras partes de la chimenea ADVERTENCIA Un foyer chaud peut causer de graves brûluresNe laissez jamais un enfant toucher à la vitre ou à toutes autres ...

Page 21 - Lighting Instructions; Your ShorelineTM gas appliance must always be; Pre-Lighting Checklist; in front of the insert.; OPERATING INSTRUCTIONS

21 Lighting Instructions STOP! Read the safety information on the front cover of the manual before proceeding. 1. Open the right side access door. Ensure the gas supply shut-off cocks are open and ON/OFF Rocker Switch is “OFF”. If equipped with a thermostat, set it to the lowest setting. 2. Turn off...

Page 22 - To Turn Off Gas To Appliance; For complete shutdown: See “To Turn Off Gas To Appliance” above.; WARNINGS; Figure 31 - Gas Controls; Pilot Hood

22 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE To Turn Off Gas To Appliance 1. Turn off the “ON/OFF” rocker switch and/or thermostat (if installed).2. Turn off electric power to the appliance if service is to be performed.3. Turn gas control knob clockwise to “OFF”. Do not force. This applianc...

Page 23 - Flame Appearance and Sooting; Your ShorelineTM fireplace insert is designed for maximum heating; Figure 34 - Proper Burner Flame Appearance; Air Shutter Adjustment; ). Moving the air shutter lever to the right opens the air

23 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Flame Appearance and Sooting Your Shoreline™ fireplace insert is designed for maximum heating efficiency. Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will h...

Page 24 - Figure 36 - Blower Wiring Diagram; WHITE; BLOWER; BLACK; See Shoreline Main Burner Operation

24 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE CAUTION: Label all wires prior to disconnection when servic- ing controls. Wiring errors can cause improper and dangerous operation. ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de...

Page 25 - ShorelineTM Main Burner Operation; IMPORTANT NOTE: If a wall thermostat is to be installed, install the; CAUTION: Label all wires prior to disconnection when servic-; Millivolt Control System; which opens a valve allowing gas to flow to the pilot assembly. The; Figure 37 Millivolt Wiring Diagram; étiquetez tous les fils avant de les débrancher. Des erreurs

25 Shoreline™ Main Burner Operation Your Shoreline fireplace insert comes with an “ON/OFF” rocker switch used to turn the burner on and off while the pilot is on. The rocker switch is located in the control panel above the blower rheostat switch and to the left of the igniter. This is all located be...

Page 26 - Annual inspection should be made and the following checks; Figure 39 - Proper Pilot Flame Appearance; Turn off gas and electrical power to the fireplace; CAUTION: Label all wires prior to disconnection when servicing

26 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE CAUTION: Wear gloves and safety glasses for protection while doing required maintenance. Verify proper operation after servicing. S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé. Maintenance Checklist The following sh...

Page 27 - ). If the surface later becomes stained or

NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Glass Door Only doors certified with the appliance shall be used. Seules des portes certifiées pour cet appareil doivent être utilisées. CAUTION: DO NOT abuse glass door by striking or slamming shut. Do not remove glass door while the appliance is ho...

Page 28 - MAINTENANCE SCHEDULE

28 MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE Inspecting/Cleaning Burner, Logs and Controls Qualified Service Technician Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area. Check Flame Patterns and Flame Heig...

Page 29 - accomplished by a qualified service technician.; SYMPTOM; TROUBLESHOOTING

29 NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplis...

Page 30 - SHORELINETM REPLACEMENT PARTS LIST - MODELS SHR33 & SHR40; can result in poor performance and safety hazards.

30 Item # Part/Cat. No. Description 2 H5723 Air Intake Assembly 3 H5724 Blower Box Assembly w/blower 4 H5725 Flue Collar Assembly 5 H5726 Blower Snap Switch Assembly 6 H5727 Rear Leveling Leg Assembly 7 H5729 Outer Bottom Assembly 8 H3140 Burner Assembly 9 H5731 Pilot Assembly with Shield 10 H5732 M...

Page 31 - PART IDENTIFICATION

31 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 23 24 24 30 23 3 4 5 26 25 27 2 30 PART IDENTIFICATION Item # Description 2 Air Intake Assembly 3 Blower Box Assembly 4 Flue Collar Assembly 5 Blower Snap Switch Assembly 23 Brick Panel Brackets 24 Surround Hanging Brackets 25 Upper Air Deflector ...

Page 32 - Gasket Kit

32 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Item # Description 8 Burner Assembly 9 Pilot Assembly w/Shield 10 Main Orifice 11 Bulkhead Assembly 12 Cassette Plate Assembly 13 Valve Assembly 14 Air Shutter Assembly 15 Cassette Assembly 30 Gasket Kit PART IDENTIFICATION 9 11 13 15 8 12 30 10 1...

Page 35 - -Piece Surround Assembly; Surround Flange Hinge

35 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE PART IDENTIFICATION 4-Piece Surround Assembly 3-Piece Surround Assembly Item # Description 31 Surround Flange Hinge 32 Ball Screw Assembly 33 Ball Screw Catch Assembly 34 Surround Spacer Kit - Small 35 Surround Spacer Kit - Large 36 Extrusion Kit,...

Page 37 - Surround Kits; for additional information; Model; OPTIONAL ACCESSORIES; operation (sold separately). Never operate this appliance without

37 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Refractory Brick Panel Set (5 pieces) These decorative brick panels sets are offered in 3 attractive styles. One set required. Surround Kits These surround panels install around the insert body providing an attractive finished look. Note: See Page...

Page 39 - SAFETY / LISTING LABEL; SHR; MINIMUM; HOT WHILE IN OPERATION. DO NOT TOUCH. SEVERE BURNS MAY RESULT. KEEP; DÉGAGEMENTS; DATE OF MANUFACTURE / DATE DE FABRICATION

39 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE SAFETY / LISTING LABEL MINIMUM CLEARANCES TO COMBUSTIBLES - SHR40/SHR33 E = Top Facing to Bottom of Insert 35” F = Center of Fireplace to Side Facing or Side Wall 30” *J = 12” Mantel to Bottom of Insert 38” * See owner’s manual for additional mant...

Page 40 - LIGHTING INSTRUCTIONS LABEL

40 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE LIGHTING INSTRUCTIONS LABEL FOR YOUR SAFETY READ BEFORE OPERATING 1. To turn off the burner, switch the rocker switch to “OFF” or adjust the thermostat to a setting below room temperature (if installed). The pilot will remain lit for future burner...

Page 41 - NOTES

Page 42 - WARRANTY; Natural Gas

Printed in U.S.A. © Lennox Hearth Products 2007 P/N 850,050M REV. D 03/2010 Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fire...