Lennox 33/40 DV INS - Manuals

5 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Manufactured Home Installations - These appliances must conform to the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA Z240 MH), or when such a standard is not applicable, t...

6 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Note: The following requirements reference various Massachusetts and national codes not contained in this document. For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in pa...

7 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Figure 1 Front View Side View Top View Insert Dimensions Inches (millimeters) A Left front of unit to center line 13-1/8 (333) B Right front of unit to center line 17-1/4 (438) C Left rear of unit to center line 9 (9) D Right Rear Of Unit To Center...

8 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE A B C D E F G H I CL Figure 2 - Existing Fireplace Minimum Dimensions Figure 3 - Minimum Clearances Combustibles Trim or Mantel Depth of 8” or Less Hearth Protection Mantel - 1” Depth Minimum Fireplace Dimensions and Minimum Clearances Inches (mill...

NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE WARNING THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO RE-USE AS A CONVENTIONAL FIREPLACE. Fireplace Requirements These heaters are designed to be installed into an existing ma...

10 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Vertical Cap Termination Connector Exhaust Intake Combustion Air Intake Venting Requirements Approved Vent Systems: Lennox Hearth Products Co-linear Chimney Liner Kit Recommended: • The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and ...

11 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Vertical Venting The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate. The combustion air vent pipe can be connected to the termination c...

1 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Tools Needed: No tools are needed Cat. No. Description H5746 Shoreline Door Assembly (Figure 9) 1. Locate three tabs on the bottom of the door. These tabs will go into the tab slots along the bottom of insert. See Figure 10 . 2. Drop the door into ...

13 4. Slide the top panel in place with the detailed side down. Make sure panel is positioned all way back and resting on side panels. Top panel should be flush in front with the side panels. See Figure 18 . 3. Position and slide the side panels against the rear panel. Make sure panels are behind br...

14 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE A C D E F B G A Log supports A B C D E To Install Log Set: 1. Open the box and carefully remove and identify the different items. Start with the rear log (A). Set it down on the log supports located on the left rear of firebox. See Figure 21 . Fig...

15 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 2. Separate the glowing embers (F) into quarter size pieces and place along ports on burner pan. DO NOT cover burner secondary holes on burner pan. The pattern for the glowing embers should be similar to what is shown in Figure 22 . 3. Place cente...

16 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 2 Slide the insert into its final location in the fireplace. In case of uneven wall surface open the right surround access door and make any adjustments needed to ensure there is enough clearance to open the access door (see Page 17). Tools Needed...

17 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Tools Needed: 7/16” wrench Flat End Screwdriver Adjustment Procedure: Step 1 Open the surround access door. Inspect the tension or lack of tension while opening the door to determine if it should open easier or tighter. Step With the access door o...

18 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE We recommend that a qualified individual such as a plumber or gas fitter be used to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations ...

19 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE To Turn Off Gas To Appliance 1. Turn off the “ON/OFF” rocker switch and/or thermostat (if installed). 2. Turn off electric power to the appliance if service is to be performed. 3. Turn gas control knob clockwise to “OFF”. Do not force. This applia...

NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Flame Appearance and Sooting Your Shoreline™ fireplace insert is designed for maximum heating efficiency. Therefore, upon lighting of the main burner the flames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will heat...

1 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Blower Operation Your Shoreline gas insert comes equipped with a 150 CFM blower with a variable speed control and an automatic temperature activated On/Off snap switch. 1. Plug the blower power cord into a grounded (three-prong) outlet. Read Warnin...

NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Shoreline™ Main Burner Operation Your Shoreline fireplace insert comes with an “ON/OFF” rocker switch used to turn the burner on and off while the pilot is on. The rocker switch is located in the control panel above the blower rheostat switch and to ...

3 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Maintenance Checklist The following should only be performed by a qualified service techni- cian. 1. Annual inspection should be made and the following checks performed: p When unit is cool, remove glass and inspect burner for dirt, soot, and lint ...

4 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Do not remove the glass door while the insert is hot. To remove the glass door, pull forward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling. To reinstal...

5 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE Inspecting/Cleaning Burner, Logs and Controls Qualified Service Technician Inspect valve and ensure it is properly operating. Check piping for leaks. Vacuum the control compartment, fireplace logs and...

6 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position. IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valv...

7 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Item # Part/Cat. No. Description 1 H57 Firebox Assembly H573 Air Intake Assembly 3 H574 Blower Box Assembly w/blower 4 H575 Flue Collar Assembly 5 H576 Blower Snap Switch Assembly 6 H577 Rear Leveling Leg Assembly 7 H579 Outer Bottom Assembly 8 H31...

8 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 24 23 3 30 2 24 1 23 27 27 2 30 2 4 5 25 2 30 PART IDENTIFICATION Item # Description 1 Firebox Assembly Air Intake Assembly 3 Blower Box Assembly 4 Flue Collar Assembly 5 Blower Snap Switch Assembly 3 Brick Panel Brackets 4 Surround Hanging Bracket...

9 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Pilot Cassette Assembly 13 12 30 11 10 9 12 30 15 14 Item # Description 9 Pilot Assembly w/Shield 10 Main Orifice 11 Bulkhead Assembly 1 Cassette Plate Assembly 13 Valve Assembly 14 Air Shutter Assembly 15 Cassette Assembly 30 Gasketing PART IDENTI...

3 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 36/37 34/35 31 33 32 36/37 36/37 34/35 33 32 31 32 33 38/39 34/35 38/39 38/39 38/39 4-Piece Surround Assembly 3-Piece Surround Assembly Item # Description 31 Surround Flange Hinge 3 Ball Screw Mount 33 Ball Screw Catch 34 Surround Spacer Kit - Smal...

34 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE Refractory Brick Panel Set (6 pieces) These decorative brick panels sets are offered in 3 attractive styles. One set required. Surround Kits These surround panels install around the insert body providing an attractive finished look. Note: See Page...

35 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE 4 Gear clamps Side View of Cap Cap has two 3" collars for attachment of liners Termination Cap Flashing Termination Kit, DVI Cat. No. Model Description TKDVI TKDVI Termination Kit, DVI Flex Kit, DVI 3” X 35’ Cat. No. Model Description H0909 FK...

36 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE SAFETY / LISTING LABEL

37 NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE LIGHTING INSTRUCTIONS LABEL

Printed in U.S.A. © Lennox Hearth Products 008 P/N 850,050M REV. C 01/008 Lennox reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code informa...