Keating Fryer - Manuals - manualsarea.com

Page 2 - WARNIN; POST THIS LABEL IN A

i WARNING Improper installation, adjustment, alteration,service or maintenance can cause propertydamage, injury or death. Read the installation,operating and maintenance instructions thoroughlybefore installing or servicing this equipment. FOR YOUR SAFETY Do not store or use gasoline or otherflammab...

Page 3 - INTRODUCTION; INSTALLATION INSTRUCTIONS; IF EQUIPMENT ARRIVES DAMAGED; FIRST STEPS; DROP-IN FRYER COUNTER

INTRODUCTION Instructions in this manual should be read thoroughlybefore attempting to operate this Keating Gas Fryer.All installation and service on Keating equipment mustbe performed by qualified, certified, licensed and/orauthorized installation or service personnel. Operating information for Kea...

Page 4 - MINIMUM CLEARANCE; NATIONAL CODE REQUIREMENT; Clearances

operation. Air for combustion enters the fryer from thebottom of the cabinet and the bottom of the controlpanel. DO NOT BLOCK BOTTOM OF KEATING INSTANT RECOVERY ® GAS FRYER CABINET. DO NOT OBSTRUCT FLUE. Your Keating Instant Recovery ® Gas Fryer is designed to be serviced from the front. MINIMUM CLE...

Page 5 - For an appliance equipped with casters:; INSTALLATION; PLACING KEATING GAS; gas pressure; N OTI CE

3 FLEXIBLE GAS CONNECTORS AND QUICK DISCONNECT DEVICES For an appliance equipped with casters: The installation shall be made with a connector thatcomplies with the Standard for Connectors forMovable Gas Appliances, ANSI Z21.69 or theStandard for Connectors for Moveable GasAppliances, CAN/CGA-6.16, ...

Page 6 - FILLING; Max Line; LIGHTING INSTRUCTIONS; AA CONTROL PANEL – SERIES 2000; SHUTDOWN PROCEDURE

4 FILLING NOTE: Before filling the fryer make certain the fryer vessel is sanitized, dry and the drain valve is completely closed. NOTE: Solid shortening can not be used in a Keating Model AA Gas Fryer. If solid shortening is used, itshould be melted prior to filling the fryer vessel.Damage done by ...

Page 7 - BB CONTROL PANEL – SERIES 2000; STEP 3. Light constant pilot located on left side of; OPERATING INSTRUCTIONS; BB CONTROL PANEL – SERIES 2006; position. The power ON light will illuminate.; SERIES 2006 BB SPARK IGNITION; BB SPARK IGNITION CONTROL PANEL – SERIES 2006

5 SERIES 2000 BB MODELS OPERATING INSTRUCTIONS BB CONTROL PANEL – SERIES 2000 START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUTFIRST FILLING FRY POT. STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" position and thermostat to the "OFF"position. STEP 2. Turn "MAIN POWER&#...

Page 8 - TS CONTROL PANEL – SERIES 2000; TS CONTROL PANEL - SERIES 2006; SERIES 2009 TS SPARK IGNITION; TS SPARK IGNITION CONTROL PANEL SERIES 2006; oil in the fry pot. The burners will come on.

6 SERIES 2000 TS MODELS OPERATING INSTRUCTIONS TS CONTROL PANEL – SERIES 2000 START-UP PROCEDURE WARNING: DO NOT START FRYER WITHOUTFIRST FILLING FRY POT. STEP 1. Set "MELT-IDLE-FRY" switch to "IDLE" position and thermostat to the "OFF"position. STEP 2. Turn "MAIN POWER&#...

Page 9 - CPU CONTROL PANEL SERIES 2000; SERIES 2000 CPU SPARK IGNITION MODELS; CPU SPARK IGNITION SERIES 2000; COOKING; Cold Zone

7 Select "MELT" with solid shortening untilliquid shortening is 1" from full mark thenswitch to the "FRY" position after packingshortening around burner tubes. SHUTDOWN PROCEDURE STEP 1. Set thermostat to the "OFF" position.STEP 2. Turn "MAIN POWER" switch to the ...

Page 10 - DIGITAL TIMERS; SEt; OPERATING LOGIC; OIL BREAKDOWN; DRAINING; Operator in safety gear

OPERATION OF THIS FRYER SHOULD BE LIMITEDTO PERSONNEL WHO HAVE BEEN THOROUGHLYTRAINED IN OPERATING PROCEDURES. CARE SHOULD BE TAKEN WHEN LOWERINGBASKETS INTO FRYER TO PREVENT SPLASHINGHOT OIL FROM FRYER VESSEL. If your fryer has timers, push the “ T1, ” “ T2 ” or “ T3 ” button on the digital timer(s...

Page 11 - DO NOT MIX WATER AND HOT OIL; CLEANING AND BOIL-OUT FOR A FRYER

9 1. Operator should be outfitted with proper attire including: •Oil and heat resistant gloves•Oil and heat resistant apron•Safety goggles•Oil and heat resistant footwear 2. Turn off the fryer and open the door. 3. Put suitable container under drain valve. 4. Drain oil from fryer by slowly turning h...

Page 12 - Connect hose here to discard oil

SAFE & EASY FILTER (SIDE VIEW) A KEATING FRYER OR FILTER SHOULD BEDRAINED ONLY UNDER THE SUPERVISION OFPROPERLY TRAINED PERSONNEL. WHENDISCARDING OIL, A COVERED RECEPTACLEAPPROVED FOR USE WITH HOT OIL SHOULD BEUSED. USE OF A NON-APPROVED RECEPTACLEOR METHOD OF DRAINING THE OIL COULDJEOPARDIZE TH...

Page 13 - OPERATOR SELF HELP; Rear Drain Operating Handle; PREVENTIVE MAINTENANCE; THERMOSTAT CALIBRATION; Thermostat calibration; Overshoot; QUALIFIED SERVICE PERSONNEL ONLY

11 OPERATOR SELF HELP Before calling for service, review this list. It may saveyou both time and expense. This list includescommon occurrences that are not the result ofdefective workmanship or materials in this appliance. NOTE : For a fryer with a Central Filter or Safe & Easy ® Filter always c...

Page 14 - WARRANTY REPAIRS; TROUBLESHOOTING; Millivolt Gas Valves; MILLIVOLT CONTROL VALVE

Thermostat Bulb Positioning 10×11, 18 & larger Fryer Gas DO NOT ADJUST THERMOSTAT SET SCREW - ITVOIDS ANY WARRANTY ON PART WARRANTY REPAIRS Keating's warranty begins with the date of installation. In the event that your Fryer, under warranty, needs repairs other than routine cleaning, you are re...

Page 15 - SERVICE DIAGNOSIS; TROUBLESHOOTING CHART

13 PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. a. Gas isn’t turned on. b. Clogged constant pilot tubing. c. Constant pilot valve isn’t turned on. a. Turn manual gas valve on. If using flexible connector with quickdisconnect, make sure quick disconnectis completely engaged. b. Turn fr...

Page 18 - PARTS LIST; BASKET HANGER

PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your local service company. You may also order online at Keating’s part store, www.keatingofchicago.com. Refer to the limited warranty in this manual for complete service and ordering information. Th...

Page 19 - GAS FRYER ASSEMBLY

17 GAS FRYER ASSEMBLY Top & Side Views Front View Door Catch, Magnet (Series 2000 to 11/2001) Top & Side Views Front View Door Catch, Magnet (Series 2001 to current) Item # 22

Page 22 - CONTROL PANEL AA & CM GAS – SERIES 2006; CONTROL PANEL AA & CM GAS – SERIES 2000; Control Panel Front

CONTROL PANEL AA & CM GAS – SERIES 2006 C T O 250 275 350 H R B I L A S E T A I D F I T L A 375 300 325 OFF ON POWER QTY. DESCRIPTION P/N A 1 THERMOSTAT DIAL PLATE 250º-375°F058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMOSTAT 14AA & 14CM 023145 10×11, 18 & Larger 035553 D 1 SWITCH...

Page 23 - CONTROL PANEL BB GAS; contact Keating; CONTROL PANEL AA & CM GAS; DESCRIPTION; Back Panel-Front Drain Unit

J G H D A B, C CONTROL PANEL BB GAS – SERIES 2000 Control Panel Front Back Panel 21 QTY. DESCRIPTION P/N A 1 THERMOSTAT DIAL PLATE 250°-375ºF 058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMOSTAT 14 ” BB, TS, IFM, CPU 035574 10x11, 18 ” and Larger 035575 D 1 SWITCH MELT-IDLE-FRY 032829 E 1 HIGH...

Page 24 - CONTROL PANEL BB SPARK; K H

22 C T O 250 275 350 H R B I L A S E T A I D F I T L A 3 75 300 325 FRY OFF ON ON POWER POWER MELT CONTROL PANEL BB SPARK IGNITION - SERIES 2006 Control Panel Front Back Panel - Rear Drain Unit QTY. DESCRIPTION P/N A 1 THERMOSTAT DIAL PLATE 250°-375ºF 058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER ...

Page 25 - CONTROL PANEL TS GAS - SERIES 2000; Back Panel - Front Drain Unit

23 CONTROL PANEL TS GAS - SERIES 2000 QTY. DESCRIPTION P/N A 1 THERMOSTAT DIAL PLATE 250°F 058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMOSTAT14 ” BB, TS, IFM, CPU 035574 10x11, 18 ” & Larger 035575 D 1 SWITCH ROCKER WHITE 058328 E 2 DIGITAL TIMER 24V 056921 F 1 SWITCH MELT-IDLE-FRY 03282...

Page 27 - FOR ALL OTHER MODELS; CONTROL PANEL TS SPARK

25 CONTROL PANEL TS SPARK IGNITION - SERIES 2007 FOR 34 X 24 MODEL, SERIES 2009 FOR ALL OTHER MODELS QTY. DESCRIPTION P/N A 1 SWITCH TOGGLE POWER 059141 B 1 INDICATING LIGHT CLEAR 057863 C 1 SWITCH TOGGLE MELT-FRY 059143 D 1 INDICATING LIGHT GREEN 056587 E 1 INDICATING LIGHT RED 057861 F 2 DIGITAL T...

Page 29 - SPARK IGNITION DESIGN VARIATIONS

Design Valid Approx. Sept. 2004 - Current QTY. DESCRIPTION P/N A 1 SPARK IGNITION ELECTRODE 030253 B 1 RUNNER PILOT TUBE 10×11 021656 14 ” 028828 18 ” 021658 20 ” 021730 24 ” 037623 34×24 C* 1 SPARK IGNITION MODULE 058439 *Not Shown A B 27 SPARK IGNITION DESIGN VARIATIONS Design Valid Approx. Feb. 2...

Page 30 - Basket Lift Power Supply Box

28 DESCRIPTION QTY PART # 1 TRANSFORMER 120/208/240/480V 1 056036 2 CIRCUIT BREAKER 3A/250V 1 053338 3 RELAY DPDT 24V AC 2 030844 4 RECTIFIER 1 018321 5 POWER CORD 1 021289 6 CONNECTION 3 CIRCUITS PLUG 1 032210 7 CONNECTOR 2 CIRCUIT CAP 2 032207 8 COVER FOR CIRCUIT BREAKER 1 054664 9 PUSH ROD 1 0180...

Page 31 - Top View

29 DESCRIPTION QTY PART # 1 TRANSFORMER STEPDOWN 24VAC 100VA 1 058359 2 RELAY DPDT 24VAC 2 030844 RELAY DPDT 24VAC (CPU MODEL) 2 017673 3 RECTIFIER 24VDC 1 018321 4 BUSHING STRAIN RELIEF 5 / 8 ” HOLE 2 000470 5 BUSHING STRAIN RELIEF 3 / 4 ” HOLE 1 033800 *Circuit breaker is located under the control...

Page 32 - ELECTRICAL BOX ASSEMBLY GAS FRYER; PIN CONNECTOR

30 ELECTRICAL BOX ASSEMBLY GAS FRYER (TS and BB ONLY) 2000 SERIES QTY. DESCRIPTION P/N A 1 TRANSFORMER 120V/240V TO 24V 024032 B 1 2 PIN CONNECTOR 032207 C 1 9 PIN CONNECTOR 028303 D 1 FAT MELT 24V 037470 D A C B

Page 33 - CM & AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN; SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS; AA 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY

31 CM & AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS COMPONENT CODES:P – POWER SWITCHTH – THERMOSTATHL – HIGH LIMIT AA 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER

Page 35 - BB 2006 ELECTRICAL ASSEMBLY; Electrical Assembly not shown to scale; BB 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY

33 BB 2006 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB 2000 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER

Page 38 - TS 2000 ELECTRICAL ASSEMBLY

36 Electrical Assembly not shown to scale TS 2000 ELECTRICAL ASSEMBLY BB 2006 SPARK IGNITION WITH SAFE & EASY ® FILTER

Page 44 - FILTER

42 34 X 24 TS 2007 ELECTRICAL ASSEMBLY WITH SAFE & EASY ® FILTER 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY FRONT DRAIN

Page 49 - BASKET LIFT ELECTRICAL ASSEMBLY WITH CPU MODELS SERIES 2007

47 BASKET LIFT ELECTRICAL ASSEMBLY WITH CPU MODELS SERIES 2007

Page 52 - KEATING LIMITED WARRANTY CARD; “Serving Those Who Serve The Very Best”; SERVICE INFORMATION; Have your serial and model number available when ordering parts.

KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED. WARRANTY CARD IS ALSO AVAILABLE TO COMPLETE ON LINE AT YOUR CONVENIENCE. COMPANY: _________________________________________________________________________________________________________...