Page 2 - I. GENERAL OPERATION; SAFETY RULES; Safe Operation Practices for Ride-On Mowers
2 I. GENERAL OPERATION • Read, understand, and follow all instructions on the machine and in the manual before starting. • Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. • Only allow responsible adults, who are familiar with the i...
Page 4 - PRODUCT SPECIFICATIONS; CUSTOMER RESPONSIBILITIES; TABLE OF CONTENTS
4 PRODUCT SPECIFICATIONS Gasoline Capacity 1.5 Gallons (5,68 L) and type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F/0°C) SAE 5W-30 (below 32°F/0°C) Oil Capacity: W/Filter: 56 0z. W/O Filter: 48 oz. Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: 5.5 Reverse:...
Page 5 - UNASSEMBLED PARTS; Steering Wheel
5 UNASSEMBLED PARTS Steering Wheel Steering Wheel (1) Washer Seat (1) Seat Steering Boot SteeringExtensionShaft Steering Wheel Adapter Key(s) Slope Sheet (1) Oil Drain Tube For Future Use (1) Hex Bolt (1) Hex Bolt (1) Lock Washer (1) Large Flat Washer Steering Wheel Insert
Page 6 - ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON; BEFORE REMOVING TRACTOR FROM
6 ASSEMBLY TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.(1) 3/4" wrench Pliers (2) 7/16" wrenches Tire pressure gauge (1) 5/16" wrench (1) 1/2" wrench Utility knife When right or left hand is mentioned in this man ual, i...
Page 8 - CHECKLIST
8 ASSEMBLY ✓ CHECKLIST BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been com plet ed. ✓ No remaining loose parts in carton. ✓ Battery ...
Page 9 - OPERATION
9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) KEEP AREA CLEAR SLOPE HAZARDS 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE FORWARD FAST SLOW EN...
Page 10 - KNOW YOUR TRACTOR
10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the safe...
Page 11 - HOW TO USE YOUR TRACTOR; TO MOVE FORWARD AND BACKWARD
11 OPERATION 00155 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while op- erating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask o...
Page 12 - TO ADJUST MOWER CUTTING HEIGHT; TO STOP MOWER BLADES
12 Fig. 10 OPERATION TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10) The position of the attachment lift lever (A) determines the cutting height. • Put attachment lift lever in desired cutting height slot.The cutting height range is ap prox i mate ly 1" to 4". The heights are measured from the ...
Page 13 - TO OPERATE ON HILLS; TOWING CARTS AND OTHER AT TACH MENTS; BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL
13 OPERATION TO OPERATE ON HILLS CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills.• If stopping is absolutely necessary, push brake pedal qui...
Page 14 - PURGE TRANSMISSION
14 OPERATION PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om - mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air ...
Page 15 - MOWING TIPS
15 OPERATION MOWING TIPS • Tire chains cannot be used when the mower hous ing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for t...
Page 16 - LUBRICATION CHART; GENERAL RECOMMENDATIONS; BEFORE EACH USE; MAINTENANCE
16 MAINTENANCE LUBRICATION CHART 01964 ➀ FRONT WHEEL BEARING ZERK ➀ FRONT WHEEL BEARING ZERK ➁ ENGINE ➀ SPINDLE ZERK ➀ SPINDLE ZERK ➀ GENERAL PURPOSE GREASE ➁ REFER TO MAINTENANCE “ENGINE” SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANT...
Page 17 - TRACTOR; BLADE CARE
17 MAINTENANCE TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE” in...
Page 18 - TRANSAXLE MAINTENANCE; ENGINE; LUBRICATION
18 MAINTENANCE TRANSAXLE MAINTENANCE The transmission fan and cooling fins should be kept clean to assure proper cooling.Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos - si ble damage to seals, do not use high pressure water or st...
Page 19 - CLEAN AIR SCREEN; CLEANING; AIR FILTER
19 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fibers. MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it coul...
Page 20 - SERVICE AND ADJUSTMENTS; TO INSTALL MOWER
20 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving par...
Page 22 - TO LEVEL MOWER
22 FRONT-TO-BACK ADJUSTMENT (See Figs. 28 & 29)IMPORTANT: Deck must be level side-to-side. To obtain the best cutting re sults, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. CAUTION: Blades are shar...
Page 23 - TO REPLACE MOWER BLADE DRIVE BELT
23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) MOWER DRIVE BELT REMOVAL• Park tractor on a level surface. En gage parking brake. • Lower attachment lift lever to its lowest position.• Remove any dirt or grass clippings which may have accumulated around mandrels and entire...
Page 24 - TO REMOVE WHEEL FOR REPAIRS
24 SERVICE AND ADJUSTMENTS Fig. 32 00663 RE TAIN ING RING WASH ERS SQUARE KEY (REAR WHEEL ONLY) AXLE COVER TO REMOVE WHEEL FOR REPAIRS (See Fig. 32) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Rep...
Page 25 - TRANSMISSION
25 SERVICE AND ADJUSTMENTS Fig. 34 Fig. 35 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. • Close hood. INTERLOCKS AND RELAYS Loose or dam...
Page 26 - STORAGE; BATTERY; FUEL SYSTEM; ENGINE OIL; OTHER
26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before stori...
Page 27 - TROUBLESHOOTING POINTS
27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/r...
Page 29 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION; WARNING: To avoid serious injury, operate your tractor up and
29 15 DEGREES MAX. FOLD ALONG DOTTED LINE THIS IS A 15 DEGREE SLOPE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes great...
Page 30 - SERVICE NOTES