Jonsered LT2119A - Manuals - manualsarea.com

Page 2 - SAFETY RULES; SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

2 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow ...

Page 3 - WARNING

3 WARNING: In order to prevent ac ci - den tal starting when setting up, trans- port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING...

Page 4 - TABLE OF CONTENTS; CONGRATULATIONS; CUSTOMER RESPONSIBILITIES; PRODUCT SPECIFICATIONS

4 Gasoline Capacity 3.5 Gallons and type: Unleaded Regular Oil Type (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: W/Filter: 4.0 Pints W/O Filter: 3.75 Pints Spark Plug: Champion QC12YC (Gap: .040") Ground Speed (MPH): Forward: 0 – 5.5 Reverse: 0 – 2.4 Tire Pressure: Front...

Page 5 - UNASSEMBLED PARTS

5 UNASSEMBLED PARTS Mower Gauge Wheels (4) Washers 3/8 x 3/4 x 14 Ga. (4) Wheels (4) AdjustingBars (4) Retainer Springs (double loop) (4) Clevis Pins (4) Locknuts 3/8-16 (4) Shoulder Bolts Nose Roller (2) Hex Bolts 5/16-18 x 1 (2) Locknuts 5/16-18 Steering Wheel (1) Knob (1) Washer 17/32 x 1-3/16 x ...

Page 6 - HOW TO SET UP YOUR TRACTOR; ASSEMBLY; TOOLS REQUIRED FOR ASSEMBLY; UNPACK CARTON

6 HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift hood to raised position.• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of...

Page 7 - TO DRIVE TRAC

7 ASSEMBLY FIG. 3 02466 02464 SEAT PAN SHOULDER BOLT ADJUSTMENT KNOB FLAT WASHER SEAT INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob.• Remove adjustment knob and fl at washer securing seat to cardboard packing and set aside for assembly of seat to tractor. • Pivot seat upwar...

Page 9 - CHECKLIST

9 CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual. CHECK MOWER LEV EL NESS For best cuttin...

Page 10 - OPERATION

10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. OPERATION DANGER, KEEP HANDS AND FEET AWAY FREE WHEEL (Automatic Models only) OVER TEMP LIGHT KEEP AREA CLEAR SLOPE HAZARDS 15 15 15 (SEE SAFETY RULES SECTION) BATTERY REVERSE ...

Page 11 - KNOW YOUR TRACTOR

11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. FIG. 7 Our tractors conform to t...

Page 12 - HOW TO USE YOUR TRACTOR

12 OPERATION CAUTION: Always stop tractor com- plete ly, as described above, before leav- ing the operator's position; to empty grass catcher, etc. The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or ...

Page 13 - TO OPERATE ON HILLS

13 OPERATION TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.• Select desired height of cut.• Lower mower with attachment...

Page 14 - BEFORE STARTING THE ENGINE; CHECK ENGINE OIL LEVEL; age. Acidic gas can damage; TOW I N G C A RT S A N D OT H E R AT; NOTE

14 OPERATION TO START ENGINE (See Fig. 7) When starting the engine for the fi rst time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.• Be sure freewheel control is in the transmission en gaged position. • Sit on seat in operating posi...

Page 15 - PURGE TRANSMISSION; MOWING TIPS

15 OPERATION FIG. 12 00272 PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run- ning. To ensure proper operation and performance, it is rec om -mend ed that the transmission be purged before operating tractor for the fi rst time. This procedure will remove a...

Page 16 - MAINTENANCE SCHEDULE; GENERAL RECOMMENDATIONS; BEFORE EACH USE; MAINTENANCE; LUBRICATION CHART

16 BEFORE EACH USE T R A C T 0 R Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil (with oil filter) Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATESAS YOU C...

Page 17 - TRACTOR; BRAKE OPERATION; BATTERY

17 MAINTENANCE TRACTOR Always observe safety rules when performing any main- te nance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Ad just ments section of this manu...

Page 18 - CLEAN AIR SCREEN; ENGINE; LUBRICATION

18 02463 MAINTENANCE CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or compressed air to re move dirt and stubborn dried gum fi bers. TRANSAXLE COOLING The transmission fan and cooling fi ns should be kept clean to ...

Page 19 - MUFFLER; CLEAN AIR INTAKE/COOLING AREAS; CLEANING

19 MAINTENANCE MUFFLER Inspect and replace corroded muffl er and spark arrester (if equipped) as it could create a fi re hazard and/or dam-age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and g...

Page 20 - SERVICE AND ADJUSTMENTS; TO INSTALL MOWER; Depress brake pedal fully and set parking brake.

20 SERVICE AND ADJUSTMENTS FIG. 19 TO REMOVE MOWER (See Fig. 19) • Place attachment clutch in “DIS EN GAGED” position.• If equipped, turn height adjustment knob to low est set ting. • Lower mower to its lowest position.• Disengage belt tension rod from lock bracket. CAUTION: Rod is spring loaded. Ha...

Page 21 - Belt tension rod is spring; TO LEVEL MOWER HOUSING

21 SERVICE AND ADJUSTMENTS FIG. 22 FIG. 23 FIG. 21 FIG. 20 • Position front plate assembly between front mower brackets. Raise deck and plate assembly to align holes and insert fl anged pins. Secure pins with double loop retainer springs between the plate assembly and mower brack ets. NOTE: To assis...

Page 22 - TO REPLACE MOWER DRIVE BELT

22 SERVICE AND ADJUSTMENTS L.H. MANDREL CENTER MANDREL IDLER PULLEY R.H. MAN DREL COVER SPRING FIG. 25 TO REPLACE MOWER BLADE DRIVE BELT(See Fig. 25) Park the tractor on level surface. En gage parking brake.• Remove mower drive belt (See “TO REPLACE MOW ER DRIVE BELT” in this section of this manual)...

Page 23 - TRANSMISSION REMOVAL/RE PLACE MENT; TO A D

23 TO REMOVE WHEEL FOR REPAIRS(See Fig. 28) • Block up axle securely.• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose). • Repair tire and reassemble.• On rear wheels only: align grooves in rear wheel hub and axle. Insert square ke...

Page 24 - TO REPLACE HEADLIGHT BULB

24 SERVICE AND ADJUSTMENTS FIG. 30 HEX BOLT KEPS NUT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE TERMINAL GUARD TERMINAL ACCESS DOOR TO REPLACE HEADLIGHT BULB • Raise hood.• Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back int...

Page 25 - TO AD; TO ADJUST CARBURETOR

25 SERVICE AND ADJUSTMENTS ENGINE TO AD JUST THROTTLE CON TROL CABLE (See Fig. 32) The throttle control has been preset at the factory and ad just ment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:• With engine no...

Page 26 - STORAGE; FUEL SYSTEM; ENGINE OIL; OTHER

26 STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl ame or spark. Al low the engine to cool before sto...

Page 27 - TROUBLESHOOTING POINTS; PROBLEM

27 TROUBLESHOOTING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section. 3. Engine fl ooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air fi lter. 5. Clean...

Page 29 - SCHEMATIC

29 BATTERY FUSE RED RED RED RED BLACK BLACK BLACK BLACK BLACK BLACK BLACK IGNITION UNIT SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) NON-REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS BLACK ORANGE BROWN M SOLENOID WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UN...

Page 30 - REPAIR PARTS; ELECTRICAL

30 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 50 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 ELECTRICAL 12 12 11 10 8 2 1 27 52 16 48 55 81 51 22 21

Page 32 - CHASSIS AND ENCLOSURES

32 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 CHASSIS AND ENCLOSURES 64 74 10 30 51 57 53 52 54 55 17 29 28 12 209 31 1 209 2 9 208 209 209 5 5 207 144 26 26 60 26 144 26 10 142 208 13 208 11 143 60 209 142 145 37 37 18 14 14 38 212 58 219 20 219 23 159 chassis-pl...

Page 34 - DRIVE

34 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 DRIVE 29 28 30 52 32 37 53 35 55 36 62 35 36 22 34 16 1 77 77 241 32 30 52 57 25 19 24 26 26 76 78 75 74 27 26 59 19 219 221 221 220 222 221 19 51 51 271 19 19 6 231 239 33 239 238 52 237 233 240 232 241 235 242 221 21...

Page 36 - STEERING ASSEMBLY

36 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 STEERING ASSEMBLY 5 5 4 3 43 6 43 8 10 40 32 11 8 6 87 46 46 8 6 87 29 88 71 17 43 91 2 1 41 42 37 36 37 38 12 39 44 51 54 93 40 34 68 67 67 67 13 65 68 15 15 15 29 29 82 steering_pl.lt_49

Page 38 - SEAT ASSEMBLY

38 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 532 14 01-18 Seat2 532 14 05-51 Bracket Pivot Seat 8 7203 871 11 06-16 Bolt Fin Hex 3/8-16 x 14 819 13 16-10 Washer Flat 13/32 x 1.0 x 10 Ga.5 532 14 50-06 Clip Push-In6 873 80 06-00 Nut Hex w/Ins. 3/8-16 Unc7 532 12 41-81 Spring Seat Cp...

Page 39 - DECALS

39 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 DECALS 10 3 3 9 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 532 05 91-92 Cap Valve Tire 2 532 06 51-39 Stem Valve 3 532 10 62-22 Tire F Ts 15 x 6 0 - 6 Service4 532 05 99-04 Tube Front (Service Item Onl...

Page 40 - OPTIONAL EQUIPMENT

40 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 10 6 5 72 13 26 25 4 8 32 31 34 33 37 33 39 17 16 17 3 81 23 45 14 38 engine-bs intek-twin_28

Page 42 - MOWER DECK

42 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 MOWER DECK 90 91 94 180 180 182 95 183 90 48 _n ose_roller _1 57 56 118 116 119 5 117 46 45 33 46 45 33 30 30 30 32 39 21 20 18 21 31 1 32 31 36 36 52 24 25 26 27 28 29 18 8 11 13 16 100 113 17 48 19 5 6 3 55 54 72 92 ...

Page 44 - MOWER LIFT

44 REPAIR PARTS TRACTOR - MODEL NO. LT2119A (JNA19H48B), PRODUCT NO. 954 13 00-71 MOWER LIFT 36 4 5 6 2 3 1 6 5 4 7 23 24 25 27 28 29 30 50 26 37 41 40 38 49 18 17 16 15 54 54 13 12 11 13 13 31 53 32 32 13 52 49 49 51 51 13 13 20 lift-rh.1pc.stlt_13 8

Page 46 - SERVICE NOTES

Page 47 - SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

47 15 DEGREES MAX. FOLD A LONG DOTT ED LIN E THIS IS A 15 D EGREE SLOP E ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mowslopes gr...