Hustler 3500 - Manuals - manualsarea.com

Page 2 - The engine exhaust from this product

109627_0910 NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Sec- tion 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-covered...

Page 3 - GENERAL INFORMATION; This manual applies to the following Hustler equipment; To the new owner; owner’s responsibility; Using this manual; not; Model and serial number

109627_0910 1-1 GENERAL INFORMATION This manual applies to the following Hustler equipment lines: Hustler 3500Hustler 3700 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the 3500/3700 tractor. Please readit carefully; information and instru...

Page 6 - WARRANTY REGISTRATION

1-4 109627_0910 WARRANTY REGISTRATION 1. Dealers must register the unit on-line at www.Hustlerdealer.com or by fill- ing out the Warranty registration form, provided in the owner’s packet. Ifusing the Warranty registration form it MUST be completed and signed bythe authorized dealer and original pur...

Page 7 - SAFETY PRECAUTIONS; IMPORTANT

109627_0910 2-1 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree ofPERSONAL SAFETY for operators and other personsduring the normal operation and servicing of thisequipment. DANGER: denotes immediate hazards which WILLresult i...

Page 11 - INTERNATIONAL SYMBOLS; symbols are depicted and described below.

109627_0910 2-5 INTERNATIONAL SYMBOLS As a guide to the operation of your tractor, various international symbols have been used on instruments and controls. These symbols are depicted and described below. Hours Recorded Engine Water Temperature Increase Decrease Fuel Level High Range Low Range Auto ...

Page 13 - SLOPE GUIDE; Slope Guide Lines

109627_0910 2-7 SLOPE GUIDE . 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal.2. Align Line B with a vertical surface such as pole, tree or building.3. Fold the paper along the slope guide lines (C, D or E).4. Align the closest slope guide line with the ground slope....

Page 15 - OPERATION; Safe Operating Practices

109627_0910 3-1 OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions toavoid serious injury or death. Operation V Evaluate the terrain to determine what accessories andattachments are needed to properly an...

Page 16 - Never; leave an unsupported; Using a ramp; When on a ramp avoid sudden acceleration.; Slope Operation; Only operate; Refer to

3-2 109627_0910 pedals in either direction could result in a reaction ofthe tractor that can cause serious injury. V When desconnection on attachment that uses the trac-tor PTO output shaft to power the attachment, the pow-ered shaft of device must also be disconnected from thetractor PTO output sha...

Page 17 - Children; Tragic accidents can occur if the operator is not alert to; Instrument Panel; Engine Air Filter; Switches

109627_0910 3-3 many other possibilities too numerous to mention.Just remember to always exercise extreme cautionwhen operating on any slope. V The ROPS will minimize chance of injury or deathfrom rollover. Seat belt must be fastened while oper- ating a machine equipped with ROPS in the raised and s...

Page 18 - Controls

3-4 109627_0910 B. Head light switch (Figure 3-3) — This switch is located under the instrument panel. Push the switch inand rotate the ignition key to the “RUN” position toturn on the head lights. Controls A. Throttle control (Figure 3-4 — A cable is linked to engine throttle for controlling engine...

Page 20 - only; Seat adjustment; Check tractor safety start interlock system daily, prior

3-6 109627_0910 Range Forward Reverse Low . . . . 0 - 6 mph (0 - 9.7kph) . . . . 0 - 4 mph (0 - 6.3kph)High . . . 0-15.2 mph (0-24.5kph) . . 0 - 9.9 mph (0 - 15.8kph) When the lever is placed in the outer slot, the tractorwill run in Locked AWD mode. When the lever is in this position, the rear axle...

Page 22 - Engine starting; Warm weather starting

3-8 109627_0910 WARNING: For safe operation, do not attempt to override or bypass either of these systems. If eithersystem fails to function, it should be repaired beforeusing the unit. Engine starting The 3500/3700 safety start interlock system is designed to protect the operator and others from ac...

Page 23 - Stopping the engine; Hydrostatic transmission

109627_0910 3-9 vehicles must not touch. 2. Shield eyes. 3. Connect one end of the jumper cable to the batterypositive (+) terminal and the other to the auxiliarybattery positive (+) terminal. Connect one end of theother cable first to the auxiliary battery (-) negativeterminal, and the other end to...

Page 25 - Rear counter-balance weights; Do not

109627_0910 3-11 the lift control lever must remain in neutral. Figure 3-17 andFigure 3-18 This kit includes control valves, hoses and quick connect couplers for supplying hydraulics power to optionalattachments. When not in use, the coupler dust covers must bein place to prevent contamination. Alwa...

Page 26 - Possible damage to the ROPS

3-12 109627_0910 when the ROPS is in the lowered position. Use the ROPS in the “folded” position only when it is absolutely necessary. WARNING: Do not operate the mower with the ROPS folded (lowered position) as a standard oper-ating mode. A folded ROPS does not provide roll-over protection. WARNING...

Page 27 - Driving the tractor; Operating suggestions

109627_0910 3-13 age, overturn or alteration. If any of these conditionsoccur, this structure must be replaced. WARNING: Do not remove or alter any of the ROPS parts. Failure to adhere to these instructionscould result in severe injury or death. Do notattempt to weld or straighten ROPS. Failure toad...

Page 29 - MAINTENANCE & ADJUSTMENTS; Safe Servicing Practices; Service; Introduction; Product Literature

109627_0910 4-1 MAINTENANCE & ADJUSTMENTS Safe Servicing Practices IMPORTANT: This product is capable of amputating hands and feet and throwing objects. Always follow all safetyinstructions to avoid serious injury or death. Service V Unless specifically required, DO NOT have engine running when ...

Page 30 - Daily inspect; Torque values; Torque values are given below:; Tires; Solid fill tires are not recommended; Lubrication; Lubrication fittings; Service access; Opening the hood; Electrical system; Maintenance Locator Char; Recommended oils

4-2 109627_0910 particle are abrasive to close-tolerance engine and hydraulicassemblies. Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collecta build-up of grass clippings and dirt, especially when grassis wet or has high moisture content. ...

Page 31 - Fan

109627_0910 4-3 WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds,chemicals known to the State of California to causecancer and reproductive harm. Wash hands afterhandling. WARNING: Charge batteries in an open well venti- lated area, away from spark and flame...

Page 32 - Fuse Size

4-4 109627_0910 Fusible link A fusible link wire is used to protect the mower’s entire electrical system. If too much amperage passes through thiswire it will melt down so that it will no longer allow current topass (similar to the way a fuse works). The fusible link wire isa red wire that goes from...

Page 33 - Fuel system; To avoid personal injury or property

109627_0910 4-5 Indicator Bulb Type . . . . . . . JIS T5 13.5V 2W (Qty 1) Fuel system DANGER: To avoid personal injury or property damage, use extreme care in handling diesel fuel.Diesel fuel is extremely flammable and the vaporsare explosive. DANGER: Observe usual fuel handling precau- tions:Do not...

Page 35 - Engine oil and filter; engine manual and maintenance schedule

109627_0910 4-7 Fuel filter Draining the fuel filter: NOTE: The fuel filter should be drained after every 100 hours of operation. 1. Make sure there is adequate fuel in the fuel tank andclose the fuel shutoff valve (the handle should bepointing to the “C” position.) Remove the fuelsediment bowl. Fig...

Page 36 - Engine air filter; Recommended service procedure

4-8 109627_0910 certain period of time is required before the engine oilcompletely flows down from the oil filler to thecrankcase. 4. Check the oil level, accounting for the higher oil leveldue to the oil filter oil capacity. Engine air filter Perform engine air filter maintenance per the Service In...

Page 37 - The warranty for air filters expires upon; Cooling system; Checking the coolant level

109627_0910 4-9 It is important to note that whenever an air filter element is cleaned by any method, the person or company performing the cleaning assumes responsibility for the integrity of the filterfrom then on. The warranty for air filters expires upon cleaning or servicing in any manner becaus...

Page 39 - 00 hours or annually

109627_0910 4-11 Transmission, front axle and hydraulic system WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and causeserious injury. Foreign fluid injected into the skin mustbe surgically removed within a few hours by a doctor,familiar with this form o...

Page 40 - Place the dipstick/filler plug into the oil inlet to; Change the oil every 500 hours or annually.; Remove the right and left rear wheels.; PTO control lever adjustment; Adjust the PTO control lever linkage every 100 hours.

4-12 109627_0910 NOTE: Place the dipstick/filler plug into the oil inlet to measure the oil level. Do not screw dipstick into housingwhen checking oil level. Figure 4-26 2. If the level is low, add ISO VG46 hydraulic oil throughthe filler hole. Do not fill above the dipstick full mark. 3. Reinstall ...

Page 41 - up

109627_0910 4-13 resistance (50% into the control lever stroke). A readingof 26.4-28.6 lbs. (12-13 kg) is correct at the fullengagement point (the final 50% of control lever travel).If the control lever stroke is not correct, or the amount ofresistance on the pull scale at the point of resistance is...

Page 42 - do not operate the tractor; Rear wheel toe adjustment

4-14 109627_0910 c. When the brakes are dragging. 1. Park tractor on level ground, lower the mower deck orattachment to the ground, turn off tractor and remove key.Chock the front drive tires to keep machine from rolling.Make sure the park brake is in the OFF position. 2. Check the free travel of th...

Page 46 - MAINTENANCE LOCATOR CHAR

4-18 109627_0910 MAINTENANCE LOCATOR CHAR T 2 3 1 5 4 6 6 7 7 9 10 8 18 1. Engine Oil Fill 2. Engine Air Cleaner 3. Radiator Cap 4. HST Filter 5. Hydraulic Oil Filter 6. Engine Oil Filter & Dipstick 7. Wheels & Tires 8. Fuel Filter 9. Battery 10. Fan Belt 11. Transmission Oil Fill 12. Lift A...

Page 47 - MAINTENANCE LOCATOR CHART

109627_0910 4-19 17 MAINTENANCE LOCATOR CHART 11 1. Engine Oil Fill 2. Engine Air Cleaner 3. Radiator Cap 4. HST Filter 5. Hydraulic Oil Filter 6. Engine Oil Filter & Dipstick 7. Wheels & Tires 8. Fuel Filter 9. Battery 10. Fan Belt 11. Transmission Oil Fill 12. Lift Arm 13. Lift Cylinder 14...

Page 49 - STORAGE; Preparation of engine for storage; PRODUCT LITERATURE; MANUALS

109627_0910 5-1 STORAGE When storing the unit at the end of the operating season, the following steps should be taken to ensure readiness for thenext season. 1. Remove all grass, dirt, and trash from tractor andmower. Clean tractor and mower and touch up allscrapes with Hustler spray paint. IMPORTAN...

Page 51 - INDEX; PAGE

INDEX PAGE PAGE 109627_0910 6-1 Auxiliary valve kit (optional) . . . . . . . . . . . . . . . . . . 3-10 Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Cooling system . . . . . . . . . ....