Page 2 - Hustler Z4; To the new owner; owner’s responsibility; Product Literature; Using this manual; GENERAL INFORMATION
602223_0609 1-1 This manual applies to the following Hustler equipmentlines: Hustler Z4 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Z4 tractor and deck. Pleaseread it carefully; information and instructions furnished can helpyou achi...
Page 3 - The engine exhaust from this product
1-2 602223_0609 NOTICE OF REQUIREMENT OF SPARK ARRESTER MUFFLER This equipment may create sparks that can start fires around dry vegetation. California Public Resources Code Sec-tion 4442.6 provides that it is unlawful to use or operate an internal combustion engine on any forest-covered, brush-cove...
Page 6 - SAFETY PRECAUTIONS; Safety and Instruction Decals
602223_0609 2-1 This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DANGER – denotes immediate hazards which WILL result in severe perso...
Page 11 - INTERNATIONAL SYMBOLS; These symbols are depicted and described below.
2-6 602223_0609 Hours Recorded Engine Water Temperature Increase Decrease Fuel Level High Range Low Range Auto AWD Full Time AWD Engine Oil Pressure Air Filter Continously Variable Neutral Diesel Fuel Lock Release Lock Differential Lock Volume Empty Engine Start Engine Oil Engine Stop Glow Parking B...
Page 12 - SLOPE GUIDE; Use this diagram when determining the degree of slope to be mowed.; Align Line B with a vertical surface such as pole, tree or building.; Slope Guide Lines
602223_0609 2-7 SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed. 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2. Align Line B with a vertical surface such as pole, tree or building. 3. Fold the paper along the slope guide lines (C, D...
Page 14 - Never; OPERATION
602223_0609 3-1 Safe Operating Practices Some of the following safety instructions are from ANSI Standard B-71.4-2004 while others are specific to the HustlerMid Mount Z line. This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoidser...
Page 15 - Using a ramp; When on a ramp avoid sudden acceleration; Slope Operation; Only; • If it becomes necessary to turn downhill, turn slowly; Do not operate on slopes greater than 15 degrees.
3-2 602223_0609 V Follow the manufacturer’s recommendation for wheelweights or counterweights. V If any attachment or additional weight is mounted on therear of the unit, any rapid movement of the control leversin either direction could result in a reaction of the tractorthat can cause serious injur...
Page 16 - Control Panel; When access is required under the seat; Controls; must; Children; Tragic accidents can occur if the operator is not alert to
602223_0609 3-3 Control Panel IMPORTANT: When access is required under the seat platform and the seat is equipped with the optional armrests, make certain to place the control arms in the parkbrake position and pivot the arm rests upward before plac-ing the seat platform in the full forward position...
Page 17 - Engine starting; Safety Start Interlock System
3-4 602223_0609 clutch switch. Check tractor safety start interlock system daily, prior to operation. This system is an important tractor safety feature. It should be repaired immediately if it malfunctions. The machineincorporates a separate seat switch which will stop the tractorengine when the op...
Page 18 - Torque values are given below:
602223_0609 3-5 cranking. Avoid flooding and operate engine withoutchoking as soon as possible. 4. Set throttle at approximately 1/2 open position. 5. Insert key in ignition switch and rotate full clockwise toengage starting motor. Release key when engine starts. IMPORTANT: The engine starter should...
Page 19 - Possible damage to the ROPS; Driving the tractor
3-6 602223_0609 other obstructions. Do not wear the seat belt when the ROPS is in the lowered position. Use the ROPS in the “folded” position only when it is absolutely necessary. Figure 3-6 WARNING: Do not operate the mower with the ROPS folded (lowered position) as a standard operat-ing mode. A fo...
Page 20 - To make a three point turn to the right,; Tractor towing; If you lose steering control while oper-; FRONT OF TRACTOR FACES THIS DIRECTION; POSITION
602223_0609 3-7 For emergency stop, when traveling forward or rearward, place the steering control levers in the park brake positionimmediately. DANGER: When moving in the rearward direction push forward gently on steering control levers andavoid sudden movement. Any sudden movementcould cause the f...
Page 21 - Three point turn
3-8 602223_0609 forward or backward. Pivoting on one stopped wheel candamage turf. This is especially important when mowing. Tractor performance is maximum when the throttle is set at full rpm. This gives maximum power to the drive wheels anddeck when needed. Use the control levers to control ground...
Page 22 - If the machine’s forward motion; Mower deck operation; the front of the unit,
602223_0609 3-9 If the machine’s forward motion must be stopped while mowing, a clump of grass clippings may drop onto your lawn.To avoid this, move onto a previously cut area with the bladesengaged. WARNING: Never direct discharge of material from mower deck towards bystanders. Do not operate themo...
Page 24 - DO NOT; Introduction; Daily inspect; MAINTENANCE & ADJUSTMENTS
602223_0609 9-1 Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoidserious injury or death. Service V Unless specifically required, DO NOT have engine run- ning when servicing or making adjustments to trac...
Page 25 - Torque values; Nm; Tires; Solid fill tires are not recommended; Lubrication; disconnect
9-2 602223_0609 blade and air movement and will probably show a poorer qualityof cutting. Therefore it should be removed routinely. To do this it will be necessary to raise and block the deck, using jack stands or blocks, in the full up position and scrape thebuild-up from underneath. Some repairs r...
Page 26 - Hydraulic system; Use a Hustler approved filter element only.; Fuel system; A fuel shut-off valve
602223_0609 9-3 Hydraulic system IMPORTANT: Never use hydraulic or automatic transmis- sion fluid in this system; use only motor oil as specified.Remember, dirt is the primary enemy of any hydraulic system. WARNING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin ...
Page 27 - Recommended service procedure
9-4 602223_0609 Engine oil and filter Check engine oil daily and after every 4 hours of operation. Tractor must be setting level when checking oil. Refer toengine manual and maintenance schedule for oilrecommendation and capacities. Figure 9-4 Change the engine oil and filter after the first 5 hours...
Page 29 - Standard seat; Control lever adjustment
9-6 602223_0609 Mower blade removal Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath. NOTE: A blade holding tool (part number 381442) is available from HustlerTurf Equipment. It is designed to prevent the blades fromrotating when they ar...
Page 31 - Maintenance Schedule
9-8 602223_0609 Hustler Z4 48/54/60 Maintenance Schedule Refer to Fig. 4-15 SERVICE AT INTERVALS INDICATED WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 500 HOURS Verify safety start interlock system Prior to each use Visually inspect unit for loose hardware and/or damaged parts Prior to each ...
Page 32 - Maintenance Locator Chart
602223_0609 9-9 13 13 14 16 17 17 17 15 1 3 4 5 6 6 7 11 10 9 12 9 11 12 2 8 Hustler Z4 48/54/60 Maintenance Locator Chart Figure 9-14 Maintenance Locator Chart 1. Engine Oil Fill & Dipstick2. Fuel Filter3. Engine Air Cleaner4. Engine Oil Drain Plug5. Battery6. Fuel Tanks7. Hydraulic Oil Expansi...
Page 34 - HUSTLER Z4 TROUBLESHOOTING
602223_0609 5-1 HUSTLER Z4 TROUBLESHOOTING SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor does not crank Steering control levers not in park brake position or switch not adjusted Place steering control levers in park brake posi-tion or re-adjust switch Deck clutch switch engaged Disengag...
Page 35 - STORAGE; MANUALS
5-2 602223_0609 When storing the unit at the end of the mowing season, the following steps should be taken to ensure readiness for the nextmowing season. 1. Remove all grass, dirt, and trash from tractor and cuttingunits. IMPORTANT: Wash the machine with a mild detergent and water. Do not pressure w...
Page 36 - INDEX; PAGE
INDEX PAGE PAGE 602223_0609 6-1 Anti-scalp wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Control lever adjustment . ...
