Page 2 - GENERAL INFORMATION; This manual applies to the following Hustler equipment; To the new owner; owner’s responsibility; Using this manual
601396_0109 1-1 GENERAL INFORMATION This manual applies to the following Hustler equipment lines: Sport 42/48 To the new owner The purpose of this manual is to assist owners and operators in maintaining and operating the Sport tractor and deck. Pleaseread it carefully; information and instructions f...
Page 3 - This spark ignition system complies with Canad ian ICES-002.; The engine exhaust from this product
1-2 601396_0109 IMPORT ANT : This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have simil...
Page 4 - WHAT IS COVERED BY THIS WARRANTY
601396_0109 2-1 SPORT 42/48 TRACTORS & DECKS HUSTLER TURF CONSUMER PRODUCT TWO YEAR LIMITED WARRANTY (THREE YEAR PARTS ONLY) (90 DAYS LIMITED WARRANTY FOR COMMERCIAL USE) WHAT IS COVERED BY THIS WARRANTY Hustler Turf Equipment, makes the following warranty to theoriginal purchaser only: a. Hustl...
Page 5 - must
2-2 601396_0109 O Repairs necessary due to improper fuel, contaminatesin the fuel system, or failure to properly prepare thefuel system prior to any period of non-use over threemonths DISCLAIMER OF WARRANTY The foregoing warranties are in lieu of all other warranties,expressed or implied, including ...
Page 6 - SAFETY PRECAUTIONS; DANGER –; Safety and Instruction Decals
601396_0109 3-1 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONALSAFETY for operators and other persons during the normaloperation and servicing of this equipment. DANGER – denotes immediate hazards which WILL resul...
Page 10 - SLOPE GUIDE; Use this diagram when determining the degree of slope to be mowed.; Align Line B with a vertical surface such as pole, tree or building.; Line B
601396_0109 3-5 SLOPE GUIDE Use this diagram when determining the degree of slope to be mowed. 1. Hold this sheet of paper in front of you. Make sure that Line A is horizontal. 2. Align Line B with a vertical surface such as pole, tree or building. 3. Fold the paper along the slope guide lines (C, D...
Page 12 - OPERATION; Safe Operating Practices; Never
601396_0109 4-1 OPERATION Safe Operating Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoidserious injury or death. Operation V Evaluate the terrain to determine what accessories andattachments are needed to properly an...
Page 13 - If drive tires
4-2 601396_0109 V Clean flammable material from machine. Preventfires by keeping engine compartment, exhaust area,battery, fuel line, fuel tank and operator’s stationclean of accumulated trash, grass clippings, and otherdebris. Always clean up spilled fuel and oil. Using a ramp V Use extreme caution...
Page 14 - Children; Tragic accidents can occur if the operator is not alert to; Control Panel
601396_0109 4-3 Children Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to themachine and the mowing activity. Never assume thatchildren will remain where you last saw them. V Never leave machine unattended with ignition key inswitch...
Page 15 - Safety start interlock system; Check tractor safety start interlock system daily, prior to; Engine starting
4-4 601396_0109 Safety start interlock system The tractor is equipped with a safety start interlock system consisting of the park brake switches, seat switch, and deckclutch switch. Check tractor safety start interlock system daily, prior to operation. This system is an important tractor safety feat...
Page 16 - To stop or decrease speed,
601396_0109 4-5 the throttle and/or engaging the deck clutch. 9. Before stopping the engine, place the steering controllevers in the park brake position, disengage the deckclutch, and throttle back to low idle for a couple ofminutes; then rotate ignition key counter-clockwise to theOFF position. Rem...
Page 17 - Operating suggestions; FRONT OF TRACTOR FACES THIS DIRECTION; POSITION
4-6 601396_0109 IMPORTANT: Rapid movement of steering control levers is not recommended as damage to the hydraulic system compo-nents may occur. To increase speed, increase steering control lever’s distance from neutral. The farther forward steering control levers arefrom neutral, the faster tractor...
Page 18 - Three point turn
601396_0109 4-7 Direct grass discharge to right, away from unmown area. Select a mowing pattern that directs grass discharge towards theoutside, not towards center, of mowing area. Generally, thismeans using a pattern utilizing left turns because side discharge is to right. In any case, avoid throwi...
Page 19 - do not contact the ground.
4-8 601396_0109 Mower deck operation DANGER: Never attempt to make any adjustments to the mower deck while the engine is running or withthe deck drive clutch engaged. Mower blades cannotbe seen and are located very close to deck housing.Fingers and toes can be cut off instantly. With the engine runn...
Page 20 - MAINTENANCE & ADJUSTMENTS; Safe Servicing Practices; DO NOT; Introduction; Daily inspect
601396_0109 5-1 MAINTENANCE & ADJUSTMENTS Safe Servicing Practices This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoidserious injury or death. Service V Unless specifically required, DO NOT have engine run- ning when servicing...
Page 21 - Solid fill tires are not recommended; Lubrication; disconnect; Hydraulic system; Nm
5-2 601396_0109 To do this it will be necessary to raise and block the deck, using jack stands or blocks, in the full up position and scrape thebuild-up from underneath. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel.Consult your ...
Page 22 - Fuel system; Do not overfill the fuel tanks.; Engine oil and filter
601396_0109 5-3 Fuel system DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Extinguish all ciga-rettes, cigars, pipes andother sources of ignition.Do not remove fuel cap or fill tank with engine run-ning or while engine is hot. Clean up any gasolinespills.Allow engine ...
Page 23 - If you
5-4 601396_0109 Engine air filter Perform engine air filter maintenance per the engine’s owner’s manual. General engine maintenance Detailed instructions and recommendations for break-in and regular maintenance are specified in the Engine Owner’smanual. Please refer to this manual for engine servici...
Page 24 - Mower blade removal
601396_0109 5-5 will tear rather than cut the grass, leaving a brown ragged top onthe grass within a few hours. A dull blade also requires morepower from the engine. Replace any blade which is bent, cracked or broken. WARNING: Never attempt to straighten a bent blade by heating, or weld a cracked or...
Page 25 - Pump drive belt only - Inspect every 6 months or 100; and replace if worn or cracking is noticed.; replace every 200 hours or 2 years; whichever comes first.; Maintenance Schedule
5-6 601396_0109 NOTES: 1. Initial oil change is after 5 hours of operation.Thereafter, change oil after every 40 hours operation.Change more often under dusty or dirty conditions andduring hot weather periods. 2. Torque initially and after first 2 hours of operation. 3. Change engine oil filter per ...
Page 26 - Viewed from top of unit
601396_0109 5-7 Fig. 5-8 1 4 2 3 5 6 7 8 9 9 10 13 10 8 Hustler Sport 42/48 TractorMaintenance Locator Chart Viewed from top of unit 12 11 1. Engine Oil Fill & Dipstick 2. Fuel Filter 3. Engine Air Cleaner 4. Engine Oil Drain Plug 5. Battery 6. Fuel Tank 7. Engine Oil Filter 8. Deck Lift Pivot Z...
Page 27 - Hustler Sport 48” Deck
5-8 601396_0109 Fig. 5-9 1 2 2 2 1 2 2 1. Deck Belt 2. Blades Hustler Sport 42/48 DeckMaintenance Locator Chart Hustler Sport 48” Deck Hustler Sport 42” Deck
Page 28 - TROUBLESHOOTING
601396_0109 6-1 TROUBLESHOOTING SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Starting motor does not crank Steering control levers not in park brake position or switch not adjusted Place steering control levers in park brake position or re-adjust switch Tra...
Page 30 - STORAGE; Preparation of engine for storage; PRODUCT LITERATURE; Parts Manuals
601396_0109 7-1 STORAGE When storing the unit at the the end of the mowing season, the following steps should be taken to ensure readiness for the nextmowing season. 1. Remove all grass, dirt, and trash from tractor and mower.Clean tractor and mower and touch up all scrapes withHustler spray paint. ...
Page 32 - INDEX; PAGE
601396_0109 i-1 INDEX PAGE PAGE Anti-scalp wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Control Panel . . . . . . ....
