Hustler 1500 - Manuals

Hustler 1500 – Manual in PDF format online.

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Manual

Manual Hustler 1500

100

101

Summary

Page 3 - Table of Contents

114443_1011 c-1 Table of Contents General Information Service Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . ....

Page 5 - General Information; Service Literature; Using This Manual; Hardware Description Codes & Abbreviations

114443_1011 1-1 General Information This Manual covers Hustler ® 1500 Greens Mower models 929802US & 929810US . Service Literature PART NO. DESCRIPTION 113417 OPERATOR’S MANUAL Options Available From Your Dealer PART NO. DESCRIPTION 929729 5" X 11-BLADE REEL 929745 5" X 7-BLADE REEL Note...

Page 6 - Standard Torques

1-2 114443_1011 Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. SIZE FT-LBS NM SIZE FT-LBS N...

Page 7 - Section 2

114443_1011 2-1 Section 2 Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Footrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Basket . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 8 - Frame

2-2 114443_1011 Frame 1 2 3 4 5 8 9 8 2 VIEWED FROMREAR OF FRAME 4 6 7 2 1 8 10 11

Page 9 - Serial Number plate. In the event the serial number tag becomes

114443_1011 2-3 Frame INDEX NO. PART NO. QTY. DESCRIPTION 1 551011 1 FRAME, 1500 (WITH DECALS) 2 602814 2 1500 TRIPLEX DECAL 3 602308 1 CUT HEIGHT DECAL 4 N/A 2 TURF PRODUCTS SERIAL NO. PLATE 5 602926 1 SEAT LATCH DECAL 6 601968 1 HYDRAULIC PRESSURE DECAL 7 602919 1 SAFETY DECAL 8 602921 3 JACKING/L...

Page 10 - Footrest

2-4 114443_1011 Footrest 1 2 4 3 9 8 8 11 12 10 8 14 9 9 9 9 6 6 9 5 7 7 14 7 14 7 14 13 12 7 14 15 15 15 3" TYP 6

Page 12 - Basket

Page 15 - Section 3

114443_1011 3-1 Section 3 Steering Wheel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Drive Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Rear Steering Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 16 - Steering Wheel Support

3-2 114443_1011 Steering Wheel Support 1 7 8 2 3 4 5 5 6 9 10 11 12 13 14 15 16 17 18 16 22 19 20 21 23 1 24

Page 18 - Drive Linkage

3-4 114443_1011 Drive Linkage 1 17 20 27 2 3 4 5 6 7 8 12 14 9 10 9 11 15 16 18 17 16 23 24 19 21 22 20 25 24 20 19 26 20 17 VIEWED FROMREAR OF MOWER 12 13 1 1

Page 24 - Rear Steering Fork

3-10 114443_1011 Rear Steering Fork 1 5 11 2 3 7 6 6 6 6 13 14 8 15 17 18 16 19 20 20 22 21 23 12 28 25 29 30 31 32 24 26 27 4 4 9 10

Page 26 - Brake

3-12 114443_1011 Brake 6 6 11 2 3 3 8 4 1 5 7 5 4 9 10 12 4 1 2 5

Page 33 - Section 4

114443_1011 4-1 Section 4 Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Wheel & Tire Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Page 36 - Wheel & Tire Breakdown

4-4 114443_1011 Wheel & Tire Breakdown 2 3 1 602463 INDEX NO. PART NO. QTY. DESCRIPTION 1 602466 1 TIRE, 20 X 10-10 2 602467 1 WHEEL, 10 X 8 3 019521 1 TIRE VALVE

Page 37 - Section 5

114443_1011 5-1 Section 5 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Glove Box Breakdown . . . . . . . . . . . . . . . . . . . . . . ....

Page 38 - Battery

5-2 114443_1011 Battery 1 2 3 5 6 5 5 4 7 5 4 8 POSITIVE NEGATIVE CABLE (BLACK) CABLE (RED) BATTERY 1

Page 39 - Route battery cables as shown in Fig.

114443_1011 5-3 Battery INDEX NO. PART NO. QTY DESCRIPTION 1 769356 2 CS .250-20 X 4.25 HX G5 Z 2 768515 2 FW .281 X .625 X .051/.080H 3 348417 1 BATTERY CLAMP STRAP 4 055939 2 CS .250-20 X .750 HX G5 5 029868 4 LW .250 INT-EXT TOOTH Z 6 024927 2 NT .250-20 HX GR.5 ZNYC 7 771428 1 BATTERY CBL BOOT-R...

Page 40 - Instrument Panel

5-4 114443_1011 Instrument Panel 13 4 11 1 15 12 7 17 14 3 2 6 5 5 10 5 10 15 8 9 5 4 5 4 5 1 16 7 6 12 3 2 3

Page 44 - Glove Box Breakdown

5-8 114443_1011 Glove Box Breakdown 2 1 3 INDEX NO. PART NO. QTY. DESCRIPTION 1 602846 1 GLOVE BOX BASE 2 602845 1 GLOVE BOX LID 3 603464 1 GLOVE BOX LATCH W/ MOUNTING HARDWARE

Page 45 - Section 6

114443_1011 6-1 Section 6 Engine & Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 50 - Engine Service Parts

6-6 114443_1011 Engine Service Parts 1 2 3 INDEX NO. PART NO. QTY. DESCRIPTION 1 603194 1 AIR CLEANER ELEMENT 2 603195 1 SAFETY FILTER ELEMENT 3 603196 1 ENGINE OIL FILTER

Page 51 - This page intentionally left blank.

114443_1011 6-7 This page intentionally left blank.

Page 52 - Fuel System

6-8 114443_1011 Fuel System 2 1 2 3 4 5 5 5 6 6 6 3 1 7 8

Page 57 - Section 7

114443_1011 7-1 Section 7 Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Hydraulic—Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Hydraulic—Oil Cooler Hoses . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 58 - Hydraulic Reservoir

7-2 114443_1011 Hydraulic Reservoir 1 1 2 2 7 6 13 1 4 6 5 8 6 13 9 12 1 1 10 11 7 3

Page 62 - Hydraulic—Oil Cooler

7-6 114443_1011 Hydraulic—Oil Cooler 17 15 1 2 3 5 4 7 4 7 8 13 6 10 9 12 6 16 2 14 11 2 1 7 2

Page 64 - Hydraulic—Oil Cooler Hoses

7-8 114443_1011 Hydraulic—Oil Cooler Hoses 23 22 1 2 30 26 29 28 26 27 19 25 24 4 21 20 18 31

Page 66 - Hydraulic Valve Block

7-10 114443_1011 Hydraulic Valve Block 6 17 4 14 4 17 19 3 11 12 1 2 4 5 5 5 15 16 4 5 4 6 18 20 9 4 7 10 8 6 4 13

Page 68 - Manifold Block

7-12 114443_1011 Manifold Block 23 17 23 26 25 24 17 22 20 25 21 VIEW FROM FRONT B A F C D E G I J K H L M N VIEW FROM REAR

Page 72 - Traction Drive

7-16 114443_1011 Traction Drive 1 4 1 2 3 5 6 7 1 6 1 1 1 1 1 8

Page 76 - Hydraulic—Steering

7-20 114443_1011 Hydraulic—Steering 2 3 4 6 10 7 8 12 5 10 11 13 5 9 1

Page 78 - Hydraulic Reel Drive

7-22 114443_1011 Hydraulic Reel Drive 17 14 21 19 27 16 21 4 28 11 7 5 13 24 20 6 18 28 12 15 5 10 25 22 15 27 15 27 20 20 20 23 28 7 8 9 5 17 30 29 31 31 31 31 31 31 31 7 32 1 1 9 21 22 24 25 26 2 1 3 33 33 33

Page 79 - Nuts included with respective bulkhead fittings.

114443_1011 7-23 Hydraulic Reel Drive INDEX NO. PART NO. QTY. DESCRIPTION 1 114470 1 HYDRO PLATE 2 602727 3 CS .312-18X1.0 BHSK ZNYC 3 808485 3 RIVET NUT, 5/16-18 THREAD 4 602622 1 FTG, 6MSL RUN TEE BULKHEAD 5 602623 3 FTG, 8MSL STR BULKHEAD 6 603330 1 HOSE ASSY, FRONT TO REAR REEL SUPPLY 7 602624 3...

Page 80 - Hydraulic Reel Lift

7-24 114443_1011 Hydraulic Reel Lift 11 1 16 12 13 12 3 15 10 17 18 12 7 8 4 2 6 5 9 7 13 13 14 19

Page 83 - Section 8

114443_1011 8-1 Section 8 Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

Page 84 - Seat

8-2 114443_1011 Seat 4 26 12 2 3 1 9 5 3 13 3 10 9 8 15 2 17 11 12 7 18 3 6 8 9 9 9 12 8 13 14 16 19 20 12 21 22 23 4 24 9 12 25 27 28

Page 86 - ROPS

Page 87 - Replace decals in the event they become worn or illegible.

114443_1011 8-5 ROPS INDEX NO. PART NO. QTY. DESCRIPTION 1 602476 1 ROPS (WITH DECALS) 2 058768 4 NT .625-11 HXZY NY 3 728030 8 FW .656 X 1.312 X .090 ZNY 4 047704 4 CS .625-11 X 3.500 HX G5 NOTES: 1. Torque to 145 ft-lbs. 2. Replace decals in the event they become worn or illegible.

Page 89 - Section 9

114443_1011 9-1 Section 9 Front Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Rear Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

Page 90 - Front Lift Arm

9-2 114443_1011 Front Lift Arm 7 9 8 11 10 11 22 31 32 11 21 37 34 13 35 15 14 36 32 38 29 33 11 1 3 5 4 5 4 6 8 21 23 11 11 11 12 16 17 19 20 26 24 12 22 27 28 30 27 30 2 10 18 25

Page 91 - Right side assembly is shown left side assembly is similar.

114443_1011 9-3 Front Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 1 114292 1 RS FRONT STABILIZER 2 114293 1 LS FRONT STABILIZER (NOT SHOWN) 3 601084 2 SB .750 X 2.000 SH.625-11 4 025296 6 FW .760 X 1.625 X .08 ZNYC 5 781153 4 BUSHING 6 016972 2 NT .625-11 HX G5 ZNYC 7 052837 8 CS .312-18 X 1.500 HX...

Page 93 - Right side assembly is shown left side assembly is similar.

114443_1011 9-5 Front Lift Arm INDEX NO. PART NO. QTY. DESCRIPTION 39 016527 2 CS .500-13 X 1.00 HX G5 ZN 40 712976 2 FW .531 X 1.375 X .125 ZNY 41 113873 2 CHAIN BRACKET 42 063552 4 CE .310 X 1.87 .150 X 1.73 43 705608 6 CS .250-20 X 2.25 HX G5 Z 44 768515 12 FW .281 X .625 X .051/.080H 45 068551 6...

Page 94 - Rear Lift Arm

9-6 114443_1011 Rear Lift Arm 6 7 8 7 9 10 11 10 19 18 15 28 29 12 10 20 25 35 33 34 12 26 27 24 10 23 14 13 32 29 31 21 30 25 27 16 15 1 4 2 3 2 3 5 17 21 7 20 9 22 11 10 15

Page 96 - LIFT ARM

9-8 114443_1011 Rear Lift Arm 50 49 29 10 10 52 51 49 29 50 29 28 29 48 27 10 6 10 6 46 45 44 47 43 42 41 41 40 39 38 36 37 REELASSEMBLY LIFT ARM PART OFREEL ASSEMBLY PART OFREEL ASSEMBLY 53

Page 99 - Part Numbers

114443_1011 i-1 Numerical Index Part Page No. No. Part Page No. No. Part Page No. No. Index Part Numbers 0 0 0 3 2 3 6-9 0 0 0 3 3 1 5-5 , 6-3 , 6-11 , 7-9 0 0 0 4 3 0 3-17 , 7-23 0 0 5 1 3 2 9-3 , 9-7 0 0 6 0 7 2 7-13 0 0 8 1 9 3 3-5 , 7-19 0 0 8 5 8 1 5-7 0 1 1 8 4 1 3-9 0 1 5 4 9 5 9-3 , 9-7 0 1 ...