Grizzly Industrial G0691 - Manuals

-10- Model g0690/g0691 (Mfg. 11/10+) For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor- ta...

-12- Model g0690/g0691 (Mfg. 11/10+) Additional Safety for Table Saws HAND POSITIONING. CZkZg ejgedhZan idjX] V hVl WaVYZ Yjg^c\ deZgVi^dc# 6alVnh `ZZe ]VcYh$[^c\Zgh dji d[ i]Z WaVYZ eVi]0 eaVXZ i]Zb l]ZgZi]Zn XVccdi ha^e ^cid i]Z WaVYZ VXX^YZciVaan# CZkZggZVX]VgdjcY!WZ]^cY!dgdkZgi]ZWaVYZ#IdjX]^c\Vh...

-14- Model g0690/g0691 (Mfg. 11/10+) the following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. your safety is VERy imp...

Model g0690/g0691 (Mfg. 11/10+) -15- SECTION 2: pOWER SuppLy Availability 7Z[dgZ ^chiVaa^c\ i]Z bVX]^cZ! Xdch^YZg i]Z VkV^a"VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeeanX^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]ZgZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhiWZ ^chiVaaZY# Id b^c^b^oZ i]Z g^h` ...

-18- Model g0690/g0691 (Mfg. 11/10+) hardware Recognition Chart

Model g0690/g0691 (Mfg. 11/10+) -19- Inventory Figure 5. Main table saw unit. Figure 7. Component inventory. a C d E F g h i J K l M N o p Q Figure 6. Extension wings. B Box Contents: (Figures 5–7) Qty A. Main table saw unit .................................. 1 B. Extension Wings ......................

Model g0690/g0691 (Mfg. 11/10+) -21- I]Z jceV^ciZY hjg[VXZh d[ ndjg bVX]^cZ VgZXdViZY l^i] V ]ZVkn"Yjin gjhi egZkZciVi^kZ i]ViegZkZcih Xdggdh^dc Yjg^c\ h]^ebZci VcY hidgV\Z#I]^hgjhiegZkZciVi^kZldg`hZmigZbZanlZaa!Wji^il^aaiV`ZVa^iiaZi^bZidXaZVc# 7Z eVi^Zci VcY Yd V i]dgdj\] _dW XaZVc^c\ ndjgbVX]^...

-22- Model g0690/g0691 (Mfg. 11/10+) Site Considerations Figure 10. Minimum working clearances. Weight Load GZ[Zg id i]Z Machine Data Sheet [dg i]Z lZ^\]i d[ndjgbVX]^cZ#BV`ZhjgZi]Vii]Zhjg[VXZjedcl]^X] i]Z bVX]^cZ ^h eaVXZY l^aa WZVg i]Z lZ^\]id[i]ZbVX]^cZ!VYY^i^dcVaZfj^ebZcii]VibVnWZ^chiVaaZY dc i]Z...

Model g0690/g0691 (Mfg. 11/10+) -23- Assembly assembly steps are the same for the Model g0690 and g0691 except where noted. assembly consists of installing minor components, the exten-sion wings, front and rear rails, extension table, and the legs (Model g0691 only). To assemble the table saw: 1. pu...

-28- Model g0690/g0691 (Mfg. 11/10+) Figure 30. securing blade. Checking Fence parallelism 1. slide the fence along the rail. if it drags across the table, then adjust the foot at the rear of the fence with a 6mm hex wrench to raise the fence off of the table, just enough so that the gap between the...

Model g0690/g0691 (Mfg. 11/10+) -29- To install the fence scale: 1. slide the fence up against the saw blade and lock it in place. 2. place the front rail tape scale on the fence tube, making sure it is parallel with the tube and that the "0" end is directly under the red line on the pointer...

-30- Model g0690/g0691 (Mfg. 11/10+) Figure 36. dust hose attached to dust port. Dust Collection DO NOT operate the Model G0690 or G0691 without an adequate dust collection system. This saw creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result i...

Model g0690/g0691 (Mfg. 11/10+) -31- Test Run once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. the test run consists of verifying the following: 1) the motor powers up and runs correctly, and 2) the safety disabling mechanism on t...

-32- Model g0690/g0691 (Mfg. 11/10+) SECTION 4: OpERATIONS Damage to your eyes, lungs, and hearing could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. For your Own Safety Read Instruction M...

Model g0690/g0691 (Mfg. 11/10+) -33- Basic Controls ON /OFF Switch: starts and stops the motor. Safety pin & Chain: When installed (Figure 40), disables the switch to prevent accidental startup. safety pin Figure 40. oN/oFF switch disabled. oN switch safety pin Blade Tilt: to adjust the blade ti...

-34- Model g0690/g0691 (Mfg. 11/10+) the riving knife included with this machine is 0.1" (2.5mm) thick and is only designed for 10" diam-eter blades. When choosing a main blade, make sure the blade size meets the requirements listed below. the thickness of the blade body and teeth can be mea...

Model g0690/g0691 (Mfg. 11/10+) -35- Figure 45. Crosscutting blade. Crosscut blade features: ™ 7Zhi[dgXjii^c\VXgdhhi]Z\gV^c ™ +%"-%iZZi] ™ 6aiZgcViZideWZkZaiddi]egd[^aZ ™ HbVaa]dd`Vc\aZVcYVh]Vaadl\jaaZi 6aiZgcViZ Ide 7ZkZa Figure 46. Combination blade. Combination blade features: ™ 9Zh^\cZYidXji...

-36- Model g0690/g0691 (Mfg. 11/10+) Blade Installation review this section, even if your saw blade came pre-installed. To install the blade: 1. disCoNNECt thE saW FroM poWEr! 2. put on heavy leather gloves and raise the arbor all the way up. 3. remove the table insert and blade guard/riv- ing knife...

Model g0690/g0691 (Mfg. 11/10+) -37- Anti-Kickback pawls the anti-kickback pawls allow the workpiece to travel in only one direction. if the workpiece moves backwards, such as during a kickback, the pawls will dig into the workpiece to slow or stop it. to work properly, the pawls must return to thei...

-38- Model g0690/g0691 (Mfg. 11/10+) if the pawls fail to return to the bottom position, the pivot spring may have been dislodged or bro-ken and will need to be fixed/replaced. the anti-kickback pawls and arresting hooks are constructed to comply with the UL Standard for Safety for Stationary and Fi...

Model g0690/g0691 (Mfg. 11/10+) -39- Riving Knife the riving knife works in the same manner as the spreader on the blade guard assembly. it is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and caus-ing kickback. =Z^\]i9^[[ZgZcXZ B^c^bjb&bb BVm^bjb*bb...

-40- Model g0690/g0691 (Mfg. 11/10+) Keep the blade guard installed and in the down position. Failure to do this could result in serious personal injury or death. To make a rip cut: 1. review preventing Kickback on page 13 and take the necessary precautions to pre-vent kickback. 2. if using natural ...

Model g0690/g0691 (Mfg. 11/10+) -41- Turn OFF the saw and allow the blade to come to a complete stop before removing the cut-off piece. Failure to follow this warn- ing could result in serious personal injury "Crosscutting" means cutting across the grain of a natural wood workpiece. in other...

-42- Model g0690/g0691 (Mfg. 11/10+) Blade Tilt/Bevel Cuts When the blade tilt stop bolts are properly adjust-ed ( page 65), the blade tilt handwheel allows the operator to tilt the blade to the left, anywhere between 0° and 45°. this is used most often when cutting bevels, compound miters or chamfe...

Model g0690/g0691 (Mfg. 11/10+) -43- Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations that require the blade guard and spreader to be removed from the saw. ALWAyS replace the blade guard after dadoing ...

Model g0690/g0691 (Mfg. 11/10+) -45- Commonly used in furniture joinery, a rabbet is an l-shaped groove cut in the edge of the workpiece. rabbets can be cut with either a dado blade or a standard saw blade. rabbet cutting on the edge of the workpiece with a dado blade requires a sacrificial fence ( ...

-46- Model g0690/g0691 (Mfg. 11/10+) Ldg`e^ZXZ ;ZcXZ Blade Figure 67. second cut to create a rabbet. 6. reconnect the saw to the power source, then perform the cut. 7. lay the workpiece flat on the table, as shown in Figure 67, adjust the saw blade height to intersect with the first cut, then perfor...

Model g0690/g0691 (Mfg. 11/10+) -47- Resawing resawing is the process of cutting a thick piece of stock into one or more thinner pieces. although resawing can be done with a table saw, we strong-ly recommend that you use a bandsaw instead. a bandsaw is the ideal machine for resawing, and resawing wi...

-48- Model g0690/g0691 (Mfg. 11/10+) Auxiliary Fence the auxiliary fence is necessary if you are resawing a workpiece that is taller than it is wide. it should be no less than 1 ⁄ 2 " shorter than the board to be resawn. Components Needed for the Auxiliary Fence:Wood* 3 ⁄ 4 " x (height) x le...

-50- Model g0690/g0691 (Mfg. 11/10+) SECTION 5: ShOp MADE SAFETy ACCESSORIES Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. they also maintain pressure on the workpiece to keep it against the fence o...

-52- Model g0690/g0691 (Mfg. 11/10+) Mounting Featherboard in Miter Slot ;ZVi]ZgWdVgY 7aVYZ Ldg`e^ZXZ Figure 77. Featherboard installed in miter slot and supporting workpiece for ripping cut. 4. position the fingered edge of the feather- board against the edge of the workpiece, so that all of the fi...

Model g0690/g0691 (Mfg. 11/10+) -53- When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. in the event of an accident, a push stick can also absorb damage that would have otherwise happened to hands or fingers. using a push Stick use push sti...

-54- Model g0690/g0691 (Mfg. 11/10+) Figure 83. template for a shop-made push block (shown at 50% of full size). .&%B^c^bjbAZc\i] A^e[dgejh]^c\ldg`e^ZXZ =VcYaZ[dg [^gb\g^e BV`Zejh]WadX`l^i] & ¿ ' ¶ ( ¿ ) i]^X`bViZg^Va & $ ) ¶ & $ ' ) CdiX][dgjhZ VhVejh]hi^X` 1 ⁄ 2 " Grid CAUTION:...

Model g0690/g0691 (Mfg. 11/10+) -55- Note: We recommend cutting the hardwood board oversize, then jointing and planing it to the correct size to make sure the board is square and flat. Only use furniture-grade plywood or kiln dried hardwood to prevent warping. ( ( ¿ ) =VgYlddY * & ¿ ) ( ¿ ) Eanl...

Model g0690/g0691 (Mfg. 11/10+) -57- a crosscut sled (see Figure 91) is a fantastic way to improve the safety and accuracy of crosscut-ting on the table saw. Most expert table saw operators use a crosscut sled when they have to crosscut a large volume of work, because the sled offers substantial pro...

-58- Model g0690/g0691 (Mfg. 11/10+) aCCEssoriEs SECTION 6: AFTERMARKET ACCESSORIES FROM GRIzzLy Some aftermarket accessories can be installed on this machine that could cause it to function improperly, increasing the risk of serious personal injury. To minimize this risk, only install accessories r...

Model g0690/g0691 (Mfg. 11/10+) -61- SECTION 7: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to any specific instruct...

-62- Model g0690/g0691 (Mfg. 11/10+) Lubrication an essential step for lubrication is cleaning the components before lubricating them. this idea is critical because dust and chips build up on lubricated components and make the components hard to move. simply adding more grease to the components with...

Model g0690/g0691 (Mfg. 11/10+) -63- SECTION 8: SERVICE Troubleshooting symptom possible Cause possible solution Machine does not start or a breaker trips. 1. locking pin installed.2. Blown fuse.3. power supply switched oFF or at fault.4. plug/receptacle at fault/wired wrong.5. Motor connection wire...

Model g0690/g0691 (Mfg. 11/10+) -65- Blade Tilt Stops the table saw features stop bolts that stop the blade exactly at 45° and 90° when tilting it with the handwheel. the stops have been set at the factory and should require no adjustments, unless you notice that your cuts are not accurate. Note: Th...

-66- Model g0690/g0691 (Mfg. 11/10+) Setting 45° Stop Bolt 1. disCoNNECt thE saW FroM poWEr! 2. raise the blade as high as it will go, then tilt it towards 45° until it stops and cannot be tilted any more. 3. place a 45° square against the table and blade so it contacts the blade evenly from bottom ...

Model g0690/g0691 (Mfg. 11/10+) -67- 3. With the end of the adjustable square just touching the tip, lock the square in place. Now, mark the carbide tip with a marker where you made this measurement. 4. rotate the marked blade tip to the other end of the table insert. 5. slide the adjustable square ...

-68- Model g0690/g0691 (Mfg. 11/10+) Spreader or Riving Knife Alignment Checking Alignment the blade guard spreader and riving knife must be aligned with the blade when installed. if the spreader/riving knife is not aligned with the blade, then the workpiece will before forced sideways during the cu...

Model g0690/g0691 (Mfg. 11/10+) -69- 3. loosen the two cap screws on the mounting block, then adjust either the top or bottom control set screws or side control set screws (see Figure 116) to move it the needed direc- tion. Adjusting Bent Spreader/Riving Knife 1. disCoNNECt thE saW FroM poWEr! 2. Be...

-70- Model g0690/g0691 (Mfg. 11/10+) Figure 117. Checking if fence is square to table. .%•HfjVgZ ;ZcXZ IVWaZ Figure 118. Fence components used to adjust fence height and squareness to table. ;ZcXZ 7gVX`Zi HZiHXgZlh AdX`Cji GZVgGV^a ;ddi 4. look at the gap between the fence and the table top. — if th...

-72- Model g0690/g0691 (Mfg. 11/10+) Miter Gauge Adjustments the miter gauge can be adjusted so it is per-pendicular to the blade and so it is snug in the t-slot. Tools Needed Qty 90° square ........................................................ 145° square ...........................................

Model g0690/g0691 (Mfg. 11/10+) -73- Belt Tension & Replacement Tools Needed Qty Wrenches 18mm ............................................... 2 Tensioning Belt 1. disCoNNECt thE saW FroM poWEr! 2. lower the blade completely, then open the motor cabinet. 3. loosen the hex nuts on the motor shown...

-74- Model g0690/g0691 (Mfg. 11/10+) SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc" cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#IdjX]^c\ ZaZXig^[^ZY eVgih l^aa gZhjai ^c eZghdcVa^c_jgn ^cXajY^c\ Wji cdi a^b^iZY id hZkZgZ Wjgch!ZaZXigdXji^dc! dg YZVi]# 9^hXdccZXi i]Z edlZg[gdbi]ZbVX]^cZWZ[dgZhZgk^X^c\ZaZXi...

-76- Model g0690/g0691 (Mfg. 11/10+) SECTION 10: pARTS ** **"& **"' **"( **") **"* - . . *+ &% &% +- +. ,% ,& & ' ( ) * + , - . &) &* &- &. '% '& '' '( ') '* '+ ', ', '- '. (% (& (' (' (( (( () (+ )% )& )' )( )) )* )+ )+"& )...

Model g0690/g0691 (Mfg. 11/10+) -77- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0690001 CABINET 42 PB74M HEX BOLT M10-1.5 X 20 2 PSB88M CAP SCREW M10-1.25 X 25 43 PW04M FLAT WASHER 10MM 3 PLW06M LOCK WASHER 10MM 44 PLW06M LOCK WASHER 10MM 4 PW04M FLAT WASHER 10MM 45 PN02M HEX NUT M10-1.5 5 P06...

-78- Model g0690/g0691 (Mfg. 11/10+) &%& &%' &%( &%& &%' &%( &%) &%* &%+ &%, &%- &%. &&% &&& &&' &&( &&) &&* &&+ &&+ &&, &&, &&- &&. &&....

Model g0690/g0691 (Mfg. 11/10+) -79- REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P0690101 HANDWHEEL LOCK 139 PLW05M LOCK WASHER 12MM 102-1 P0690102-1 HANDWHEEL HANDLE 140 PN09M HEX NUT M12-1.75 102 P0690102 HANDWHEEL 141 P0690141 MOTOR FRAME SUPPORT 103 PSS53M SET SCREW M5-.8 X 12 142 PSS14M S...

Model G0690/G0691 (Mfg. 11/10+) -81- Blade Guard Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 301AV4 P0690301AV4 BLADE GUARD ASSEMBLY V4.11.10 341V2 PS62M PHLP HD SCR M6-1 X 30 315 PRP39M ROLL PIN 4 X 20 342V2 P0690342V2 SPACER V2.10.10 319 P0690319 TORSION SPRING 345 P0690345 SPACER 322V...

-82- Model g0690/g0691 (Mfg. 11/10+) )%& )%' )%( )%) )%* )%+ )%, )%- )%. )&% )&& )&' )&( )&) )&* )&+ )&, )&- )&. )%&6 Miter Gauge Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 401A P0690401A MITER GUAGE ASSEMBLY 410 P0690410 MITER STOP PI...

Model g0690/g0691 (Mfg. 11/10+) -83- *%& *%' *%( *%) *%* *%+ *%, *%- *%. *&% *&& *&' *&( *&) *&* *&+ *&, *&- *&. *'% *'& *'& Fence Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P0690501 FENCE INSERT 512 PB47M HEX BOLT M6-1 X 40 50...

-84- Model g0690/g0691 (Mfg. 11/10+) +&* +%& +%& +%' +%( +%) +%* +%+ +%, +%- +%. +&% +&% +%. +%. +&% +&% +&& +&' +&( +&( +&% +&) Model G0690 Extension Table Breakdown REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0690601 FENCE INSERT 609 P...

Model g0690/g0691 (Mfg. 11/10+) -85- +'% +%& +%& +%' +%( +%) +%* +%+ +%, +%, +%+ +%- +%. +%. +%. +%. +&. +&% +&% +&% +&% +&% +&% +&& +&- +&' +&( +&( +&( +&( +&( +&) +&* +&+ +&, Model G0691 Extension Table Breakdo...

-86- Model g0690/g0691 (Mfg. 11/10+) Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MuST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REpLACE that label before using the mac...

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