Grizzly Industrial G0669X - Manuals

Page 3 - table of Contents

table of Contents SECtION 5: ACCESSORIES ......................... 35 SECtION 6: MAINtENANCE ......................... 37 schedule ...................................................... 37Cleaning and protecting .............................. 37Lubrication ..............................................

Page 4 - INtRODuCtION; foreword; Contact Info

-2- g0669X precision 10" x 54" Vs Milling Machine INtRODuCtION foreword We are proud to offer the Model g0669X high-precision 10" x 54" Milling Machine. this machine is part of a growing grizzly family of fine machin-ery. When used according to the guidelines set forth in this manual...

Page 5 - Identification

g0669X precision 10" x 54" Vs Milling Machine -3- Identification figure 1. Left side identification. a B C d e F h i J K L M n o A. turret b. ram C. Lifting eye Bolt D. spindle Motor 5 hp 220V 3-phase E. drive system f. emergency spindle Brake G. Quill speed selector H. Quill I. spindle J. t...

Page 8 - MODEL G0669X EXTREME SERIES; MACHINE DATA; Machine Data Sheet

-6- g0669X precision 10" x 54" Vs Milling Machine MODEL G0669X EXTREME SERIES 10" X 54" VARIABLE-SPEED VERTICAL MILLING MACHINE w/POWER FEED 8jhidbZgHZgk^XZ/*,%*)+".++(IdDgYZg8Vaa/-%%*'("),,,;Vm/-%%)(-"*.%& MACHINE DATA SHEET Product Dimensions: LZ^\]i##############...

Page 11 - Safety Instructions for Machinery

g0669X precision 10" x 54" Vs Milling Machine -9- Safety Instructions for Machinery !,7!93 53% (%!2).' 02/4%#4)/. 7(%. /0%2!4).' -!#().%29BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci ]ZVg^c\adhh# 7%!2 02/0%2 !00!2%, 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h! dg _ZlZagn i]Vi XVc XViX] ^c bdk^c\ e...

Page 13 - Additional Safety Instructions for Mills

g0669X precision 10" x 54" Vs Milling Machine -11- Additional Safety Instructions for Mills 1. uNDERStANDING CONtROLS. Make sure you understand the use and operation of all controls. 2. SAfEty ACCESSORIES. always use a chip guard in addition to your safety glasses or use a face shield when m...

Page 14 - Operation; full Load Amperage Draw; SECtION 2: CIRCuIt REQuIREMENtS; Power Connection Device; NOTICE

-12- g0669X precision 10" x 54" Vs Milling Machine 220V Single-Phase Operation full Load Amperage Draw this machine draws the following amps under maximum load: amp draw ........................................... 16.4 amps Power Supply Circuit Requirements you MUst connect your machine to a...

Page 15 - unpacking

g0669X precision 10" x 54" Vs Milling Machine -13- Wear safety glasses dur- ing the entire setup pro- cess! this machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Se...

Page 16 - Inventory

-14- g0669X precision 10" x 54" Vs Milling Machine Inventory the following is a description of the main compo-nents shipped with your machine. Lay the compo-nents out to inventory them. Note: If you can't find an item on this list, check the mounting location on the machine or examine the pa...

Page 17 - floor Load; Placement Location; Site Considerations

g0669X precision 10" x 54" Vs Milling Machine -15- floor Load refer to the Machine Data Sheet on Page 6 for the weight and footprint specifications of your machine. some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consi...

Page 18 - base unit; Moving the Mill using the Eye bolt; Moving the Mill using Straps

-16- g0669X precision 10" x 54" Vs Milling Machine Moving & Placing base unit the Model G0669X is a heavy machine. Serious personal injury may occur if safe moving methods are not used. to be safe, get assistance and use power equipment to move the shipping crate and remove the machine f...

Page 19 - bolting to Concrete floors; Mounting to Shop

g0669X precision 10" x 54" Vs Milling Machine -17- 2. position the lifting straps under the ram, as shown in figure 10, with padding between the straps and the mill to protect the ram way. 3. Lift the mill slowly to make sure the hook and lifting straps are secure and the mill is lifting eve...

Page 20 - Assembly

-18- g0669X precision 10" x 54" Vs Milling Machine Assembly tools Needed ............................................... Qtysnap ring pliers ................................................ 1hex Wrench 4mm .............................................. 1Wrench 14mm .............................

Page 22 - test Run

-20- g0669X precision 10" x 54" Vs Milling Machine 10. Use the cross feed ball handle to move the table back to the column until you can posi-tion the front way cover on the saddle ways, then secure the cover in place with the five screws shown in figure 19. figure 19. Front way cover instal...

Page 25 - Recommended

g0669X precision 10" x 54" Vs Milling Machine -23- 16. start spindle rotation. 17. test the variable speed dial by turning the speed all the way up for a few seconds, then turning it all the way down. 18. point the coolant nozzle onto the table, turn the coolant pump switch to " l" o...

Page 26 - SECtION 4: OPERAtIONS; Operation Safety

-24- g0669X precision 10" x 54" Vs Milling Machine SECtION 4: OPERAtIONS Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear safety glasses and a respirator when operating this machine. NOTICE If you have never used this type of ma...

Page 27 - table Movement

g0669X precision 10" x 54" Vs Milling Machine -25- E. Spindle Speed Readout: displays the spin- dle speed in rpM's—the top numbers are for the high speed range, and the bottom num-bers are for the low speed range. f. Coolant Pump Switch: turns the coolant pump on/oFF. G. Vertical Power feed ...

Page 28 - Longitudinal Power feed System

-26- g0669X precision 10" x 54" Vs Milling Machine Longitudinal Power feed System your mill is equipped with a longitudinal power feed and limit switch for controlled X-axis table movement. refer to figure 27 and the descrip- tions below to understand the functions of these devices. A. Limit...

Page 29 - Head Movement; tilting the Head

g0669X precision 10" x 54" Vs Milling Machine -27- 4. rotate the speed dial all the way to the left, then use the direction lever to select the direction of table travel. 5. Flip the on/oFF switch up to turn the power feed ON . 6. adjust the speed dial to move the table at the correct speed ...

Page 30 - Rotating the Head; Ram Movement; Moving the Ram forward/backward

-28- g0669X precision 10" x 54" Vs Milling Machine Rotating the Head 1. disConneCt the MiLL FroM poWer! 2. Loosen the four rotation locking bolts shown in figure 32. 3. With one hand helping to support the weight of the head, slowly turn the rotation bolt. Note: Turn the rotation bolt clockw...

Page 31 - Rotating the Ram; Setting Spindle RPM; Calculating RPM

g0669X precision 10" x 54" Vs Milling Machine -29- Rotating the Ram 1. disConneCt the MiLL FroM poWer! 2. Loosen the four rotation locking bolts on top of the column shown in figure 34. figure 34. ram rotation locking bolts. Locking Bolts Locking Bolts 3. Manually rotate the ram around the c...

Page 32 - Selecting Spindle Speed Range; Setting Spindle Variable Speed

-30- g0669X precision 10" x 54" Vs Milling Machine 2. Measure the diameter of your cutting tool in inches. 3. Use the following formula to calculate the required rpM for your operation: Selecting Spindle Speed Range 1. Make sure the spindle motor is turned OFF , and the spindle is stopped. 2...

Page 33 - Downfeed Controls; Coarse Downfeed Handle

g0669X precision 10" x 54" Vs Milling Machine -31- Downfeed Controls the quill downfeed movement is controlled by three mechanisms: 1) the coarse downfeed handle, 2) the fine downfeed handwheel, and 3) the quill auto-downfeed system. Coarse Downfeed Handle 1. turn the spindle motor OFF and w...

Page 35 - Emergency Spindle

g0669X precision 10" x 54" Vs Milling Machine -33- NOTICE When the spindle speed range is changed, the rotation direction of the spindle will reverse and so will the direction of the quill when in auto-downfeed mode. 8. push or pull the auto-downfeed direction pin to select the desired direc...

Page 36 - tooling; Loading tooling; unloading tooling

-34- g0669X precision 10" x 54" Vs Milling Machine Loading /unloading tooling your mill is equipped with a 7 ⁄ 16 "-20 x 23 1 ⁄ 2 " drawbar that includes one spacer for tool attach-ment flexibility (see figure 42). tools Needed Qty Wrench 19mm ...........................................

Page 37 - SECtION 5: ACCESSORIES

g0669X precision 10" x 54" Vs Milling Machine -35- SECtION 5: ACCESSORIES aCCessories H6089—2 Axis Digital Read Out (12" x 30") H6093—3 Axis Digital Read Out (12" x 30" x 5") H7850—3 Axis Digital Read Out (12" x 30" x 16 3 ⁄ 4 ") you will be amazed the list of...

Page 39 - SECtION 6: MAINtENANCE; Schedule; Cleaning and

g0669X precision 10" x 54" Vs Milling Machine -37- SECtION 6: MAINtENANCE Always disconnect power to the machine before performing maintenance. failure to do this may result in serious person- al injury. For optimum performance from your machine, follow this maintenance schedule and refer to...

Page 40 - Lubrication; Quill Gearing

-38- g0669X precision 10" x 54" Vs Milling Machine Lubrication your mill has numerous moving metal-to-metal contacts that require proper lubrication to help ensure efficient and long-lasting mill operation. other than lubrication points covered in this sec-tion, all other bearings are intern...

Page 42 - Coolant Reservoir; Checking/Adding Coolant

-40- g0669X precision 10" x 54" Vs Milling Machine Coolant Reservoir Coolant is a potent and extremely poisonous solution to humans and animals. use personal protective equipment when handling coolant to prevent infections or poisoning. a small amount of coolant is lost during normal operati...

Page 43 - Changing Coolant

g0669X precision 10" x 54" Vs Milling Machine -41- Changing Coolant the Model g0669X coolant reservoir holds approximately 7 gallons (26 liters) of fluid. We rec-ommend changing this fluid every three months or sooner if it develops an unpleasant odor. tools Needed Qty phillips screwdriver ....

Page 45 - troubleshooting

g0669X precision 10" x 54" Vs Milling Machine -43- review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical support at (570) 546-...

Page 48 - Adjusting Gibs

-46- g0669X precision 10" x 54" Vs Milling Machine Adjusting Gibs gibs control the accuracy of table and ram move-ments along the ways. tight gibs make the move-ments more accurate, but harder to move. Loose gibs make the movements sloppy, but easier to move. the goal of gib adjustment is to...

Page 49 - Adjusting backlash

g0669X precision 10" x 54" Vs Milling Machine -47- Adjusting backlash Leadscrew backlash is the amount of motion the leadscrew rotates before the device begins to move. Leadscrews always have a certain amount of backlash that will increase with wear. generally, 0.005"–0.010" of backl...

Page 51 - SECtION 8: ELECtRICAL; Electrical Safety Instructions

g0669X precision 10" x 54" Vs Milling Machine -49- SECtION 8: ELECtRICAL electrical safety these pages are current at the time of printing. however, in the spirit of improvement, we may make changes to the electrical systems of future machines. study this diagram carefully. if you notice dif...

Page 52 - Electrical Panel

-50- g0669X precision 10" x 54" Vs Milling Machine READ ELECTRICAL SAFETY ON PAGE 49! Electrical Panel figure 69. electrical panel wiring. Frequency drive transformer Main power switch Cooling Fan Fuses 110V outlets Contactors relay Motor overload relay to spindle Motor to Control panel resi...

Page 55 - Control Panel

g0669X precision 10" x 54" Vs Milling Machine -53- READ ELECTRICAL SAFETY ON PAGE 49! spindle Motor on Button spindle Motor oFF Button spindle speed dial spindle direction switch spindle speed readout Coolant pump switch Vertical power Feed down Button Vertical power Feed Up Button emergency...

Page 56 - Control Panel Wiring Diagram

-54- g0669X precision 10" x 54" Vs Milling Machine READ ELECTRICAL SAFETY ON PAGE 49! Control Panel Wiring Diagram + – ¶ 8( 8' 8& + , , , % - - '% '% '& '' + + * . () (% (% (% (& He^cYaZHeZZY9^Va He^cYaZBdidg D;;7jiidc He^cYaZBdidg DC7jiidc He^cYaZ 9^gZXi^dc Hl^iX] 8ddaVciEjbe Hl...

Page 57 - Spindle & Vertical Power feed Motors

g0669X precision 10" x 54" Vs Milling Machine -55- READ ELECTRICAL SAFETY ON PAGE 49! Spindle & Vertical Power feed Motors figure 71. spindle motor wiring junction box. J' L' M& N& O& G' H J& K& K' L& ' ( ' ( & ( ' : J( L( K( HiVgi8VeVX^idg )*%K'%B;9 GY GY 7` ...

Page 58 - Electrical Components; Knee Wiring

-56- g0669X precision 10" x 54" Vs Milling Machine READ ELECTRICAL SAFETY ON PAGE 49! Electrical Components & ' : J( K( L( + (% (& (' () (* J( K( L( : + (% (& (' () (* , - . &% &' && * ) ( + + (% (' (& (* () figure 74. Vertical crank safety switch. figure 75. ...

Page 60 - base Machine breakdown

-58- g0669X precision 10" x 54" Vs Milling Machine SECtION 9: PARtS base Machine breakdown & ' ( ) + , - . &% && &' &( &) &* &+ &, &- &. '( (& (' () (+ (. )% )& )' )( )+ )- ). *% *& *' *) *- +% +& +' +( ,& ,' ,( ,) ,* ,+ ,, ...

Page 61 - base Machine Parts List

g0669X precision 10" x 54" Vs Milling Machine -59- base Machine Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0669X001 WORM WASHER 79 P0669X079 ANG. CONTACT BEARING 5305ZZ 2 P0669X002 RAM ADAPTER 80 P0669X080 BEARING CAP 3 P0669X003 ADAPTER SCALE 81 PSB02M CAP SCREW M6-1 X 20 4...

Page 63 - Drive System breakdown

g0669X precision 10" x 54" Vs Milling Machine -61- Drive System breakdown '%& '%' '%( '%) '%* '%+ '%, '%- '%. '&% '&& '&' '&( '&) '&* '&+ '&, '&- '&. ''% ''& ''' ''( '') ''* ''+ '', ''- ''. '(% '(& '(' '(( '() '(* '(+ '(, '(- '(. ')% ')...

Page 64 - Drive System Parts List

-62- g0669X precision 10" x 54" Vs Milling Machine Drive System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0669X201 LOWER PULLEY HOUSING 249 P0669X249 BRAKE FINGER PIVOT STUD 202 PSB02M CAP SCREW M6-1 X 20 250 P0669X250 KNOB 203 P0669X203 GEAR SHAFT PINION 251 P0669X251 PH...

Page 65 - Head breakdown

g0669X precision 10" x 54" Vs Milling Machine -63- Head breakdown (%& (%' (%( (%) (%* (%+ (%- (&% (&' (&( (&) (&* (&+ (&, (&- (&. ('% ('& ('' ('( (') ('* (', ('- ('. ((& ((' ((( (() ((+ ((. ()% ()& ()' ()( ()) (), ()- (). (*% (** (*+ (*, (*...

Page 66 - Head Parts List

-64- g0669X precision 10" x 54" Vs Milling Machine Head Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PSB26M CAP SCREW M6-1 X 12 367 PSB33M CAP SCREW M5-.8 X 12 302 PW03M FLAT WASHER 6MM 373 PSB79M CAP SCREW M5-.8 X 35 303 P0669X303 FEED BEVEL PINION 374 P0669X374 CLUTCH RING ...

Page 69 - Control Panel Electrical Components

g0669X precision 10" x 54" Vs Milling Machine -67- One-Shot Oiler breakdown & Parts List +%& +%' +%( +%) +%* +%+ +%, +%- +%. +&% +&& +&' +&( +&) REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0669X601 ONE SHOT OILER ASSEMBLY 608 P0669X608 THIMBLE NUT 602 P...

Page 70 - Electrical Cabinet breakdown & Parts List

-68- g0669X precision 10" x 54" Vs Milling Machine Electrical Cabinet breakdown & Parts List -%& -%' -%( -%) -%*-%*"& -%+-%+"& -%, -%- -%.-%."&-%."'-%."( -&% -&& -&' -&( -&) -&* -&+ REF PART # DESCRIPTION REF PART # DESC...

Page 71 - Accessories breakdown & Parts List

g0669X precision 10" x 54" Vs Milling Machine -69- Accessories breakdown & Parts List .%& .%' .%( .%) .%* .%+ .%, .%- .%. .&% REF PART # DESCRIPTION REF PART # DESCRIPTION 901 P0669X901 COOLANT HOSE W/CLAMP 906 P0669X906 FREQENCY DRIVE MANUAL 902 P0669X902 TOOL BOX 907 P0669X907 ...

Page 72 - Label Placement

-70- g0669X precision 10" x 54" Vs Milling Machine Label Placement Safety labels warn about machine hazards and ways to prevent injury. the owner of this machine MuSt maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, R...

Page 75 - WARRANty AND REtuRNS

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Page 76 - n4RUSTED0ROVENANDA'REAT6ALUE

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