Grizzly Industrial G0634Z - Manuals

Page 2 - replacing carbide

-2- model g0634z manual insert (mfg. 5/09+) replacing carbide inserts (g0634z) tools needed: Qty t-handle wrench w/t-25 torx bit ..................... 1 the cutterhead is equipped with 32 indexable car-bide inserts. each insert can be rotated to reveal any one of its four cutting edges. therefore, i...

Page 3 - MACHINE DATA

model g0634z manual insert (mfg. 5/09+) -3- MODEL G0634Z JOINTER/PLANER COMBINATION MACHINE W/SPIRAL CUTTERHEAD 8jhidbZgHZgk^XZ/*,%*)+".++(IdDgYZg8Vaa/-%%*'("),,,;Vm/-%%)(-"*.%& MACHINE DATA SHEET Product Dimensions: LZ^\]i###########################################################...

Page 5 - stand assembly

model g0634z manual insert (mfg. 5/09+) -5- '+ * *"& *"' . , - , - + '&"& &"& '& &"' &% && '' '( '. (& &, &) +"& - &. ') && &* &- &'"' &'"& &'"( &' &'") , &...

Page 6 - stand parts list

-6- model g0634z manual insert (mfg. 5/09+) REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0633001 FRAME 18 P0633018 POWER CORD 1-1 P0633001-1 HINGE SHAFT BRACKET (RIGHT) 19 P0633019 DEPTH SCALE 1-2 P0633001-2 HINGE SHAFT BRACKET (LEFT) 20 P0633020 LIMIT SWITCH CORD 2 P0633002 DRIVE SHAFT COVER 21...

Page 7 - table assembly

model g0634z manual insert (mfg. 5/09+) -7- table assembly &%' &%* &&% &%& &%( &&' &%+ &%, &&( &%- &%- &%. &%. &&* &&+ &'' &&- &&) &'% &'& &'% &'& &'+ &') &&...

Page 9 - cutterhead & motor parts list

model g0634z manual insert (mfg. 5/09+) -9- REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P0633200 CUTTERHEAD MOUNTING BLOCK 220 P0633220 SPACER 201V2 P0634Z201V2 SPRL CUTTRHD 12" 10-32 V2.09.09 221 PSS07 SET SCREW 1/4-20 X 1/2 201-1 H9893 INDEXABLE CUTTER 15 X 15 X 2.5 222 PR26M INT RETAINI...

Page 10 - drive assembly breakdown

-10- model g0634z manual insert (mfg. 5/09+) (%& (%' (&( (&) (&. (&- (%- (%+ (%) (&' ('% (%. (%. (%* (%( (%. ('% ('' (&* ('& (&+ (') ()% (&& (&% ((- ('. ((. (', ('+ ((* ('* ((, ((& ((' (&, ('- (() (%, ((( ('( ((+ ((% ((+ ((% ('. ((& ((% dri...

Page 11 - planer table

model g0634z manual insert (mfg. 5/09+) -11- )%) )%* )&& )%' )%( )%. )%, )%& )%+ )&* )%-"& )&. )&% )&, )&- )'% )'& )'' )'( )') )'* )&) )'& )&' )&( )(, )(- )', )'- )'. )(% )() )'& )(( )'+ )(+ )(& )(' )&) )'% )(* )() )%-"' )%-...

Page 12 - limit switch

-12- model g0634z manual insert (mfg. 5/09+) *%&"' *%) *%' *%+ *%&"& *%&"( *%( *%* *%. *&& *&% *&& *%, *&' *%, *&( *&) *&* *%- *%- limit switch REF PART # DESCRIPTION REF PART # DESCRIPTION 501-1 P0633501-1 SWING LEVER (F) 508 PW07 FLAT...

Page 14 - fence /guard parts list

-14- model g0634z manual insert (mfg. 5/09+) REF PART # DESCRIPTION REF PART # DESCRIPTION 236 PS06 PHLP HD SCR 10-24 X 3/8 628 P0633628 POINTER 601 P0633601 FENCE BASE 629 PW06 FLAT WASHER 1/4 602 P0633602 ADJUSTMENT TUBE W/RACK 630 PS07 PHLP HD SCR 1/4-20 X 3/8 603 P0633603 TRUNNION BRACKET 631 PS...

Page 15 - safety labels and cosmetic parts

model g0634z manual insert (mfg. 5/09+) -15- safety labels warn about machine hazards and ways to prevent injury. the owner of this machine must maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, replace that label before using...

Page 16 - accessories

-16- model g0634z manual insert (mfg. 5/09+) accessories h9893—carbide inserts (10 pack) these indexable carbide inserts can be rotated to provide four factory sharp edges before replace-ment. figure 6. h9893 carbide inserts. g9256—6" dial caliper g9257—8" dial caliper g9258—12" dial cal...

Page 17 - COMBINATION MACHINE

MODEL G0633/G0634 JOINTER/PLANER COMBINATION MACHINE OWNER'S MANUAL COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2007 (BL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #BL8977 PRINTED IN TAI...

Page 19 - Table of Contents

Table of Contents INTRODUCTION ............................................... 2 Foreword ........................................................ 2Contact Info ................................................... 2G0633 Machine Data Sheet .......................... 3G0634 Machine Data Sheet ...........

Page 20 - INTRODUCTION; Foreword; Contact Info

-2- G0633/G0634 Jointer/Planer Combo Machine INTRODUCTION Foreword We are proud to offer the Model G0633/G0634 Jointer/Planer Combination Machine. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can e...

Page 25 - Identification

G0633/G0634 Jointer/Planer Combo Machine -7- Figure 1. G0634 identification and controls. A. Outfeed Table B. Fence C. Cutterhead Guard D. Fence Height Knobs E. Quick Release Knobs F. Tilt Lock G. Fence Lock Lever H. Fence Adjustment Knob I. Infeed Table Lock Knob J. Infeed Handgrip K. Infeed Table ...

Page 28 - Additional Safety Instructions for Jointers

-10- G0633/G0634 Jointer/Planer Combo Machine Additional Safety Instructions for Jointers Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possib...

Page 29 - Additional Safety Instructions for Planers

G0633/G0634 Jointer/Planer Combo Machine -11- Additional Safety Instructions for Planers No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and...

Page 30 - SECTION 2: CIRCUIT REQUIREMENTS

-12- G0633/G0634 Jointer/Planer Combo Machine Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220V Operation Grounding In the event of an elect...

Page 31 - Unpacking

G0633/G0634 Jointer/Planer Combo Machine -13- Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Set Up Safety ...

Page 32 - Inventory

-14- G0633/G0634 Jointer/Planer Combo Machine Inventory If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Figure 5. Spiral cutterhead hardware. The following is a de...

Page 33 - Hardware Recognition Chart

G0633/G0634 Jointer/Planer Combo Machine -15- Hardware Recognition Chart

Page 34 - Site Considerations

-16- G0633/G0634 Jointer/Planer Combo Machine Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Placement Location Consider existing and antici...

Page 35 - Base Unit

G0633/G0634 Jointer/Planer Combo Machine -17- Moving & Placing Base Unit The Model G0633/G0634 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the ...

Page 36 - Cutterhead Guard; Setting Outfeed

-18- G0633/G0634 Jointer/Planer Combo Machine Cutterhead Guard To install the cutterhead guard: 1. Remove the shaft lock knob and insert the cutterhead guard shaft into the bracket hole as shown in Figure 13 . 4. Test the guard by pulling it back and letting go. The rubber dot on the guard should hi...

Page 38 - Test Run

-20- G0633/G0634 Jointer/Planer Combo Machine Test Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs smoothly and without vibration and 2) the st...

Page 39 - Recommended

G0633/G0634 Jointer/Planer Combo Machine -21- Tighten V-Belts The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belts will stretch and seat into the pulley grooves. After this 16 hours, you must retension the V-belts to avoi...

Page 40 - Operation Safety; SECTION 4: OPERATIONS; NOTICE; Basic Jointer

-22- G0633/G0634 Jointer/Planer Combo Machine Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machiner...

Page 42 - Conversion; Basic Planer

-24- G0633/G0634 Jointer/Planer Combo Machine Jointer-Planer Conversion The Model G0633/G0634 is ready for jointer operations after it is setup. To use the machine as a planer, you must perform a conversion. To set up the machine for planer operations: 1. DISCONNECT THE JOINTER/PLANER FROM THE POWER...

Page 44 - Stock Inspection

-26- G0633/G0634 Jointer/Planer Combo Machine Here are some rules to follow when choos- ing, jointing, and planing stock on a jointer or thickness planer: • DO NOT joint or surface plane stock that contains knots. Injury to the operator or damage to the workpiece can occur if the knots become dislod...

Page 45 - Squaring Stock

G0633/G0634 Jointer/Planer Combo Machine -27- �� Squaring stock involves four steps performed in the order below: 1. Surface Plane on the Jointer —The con- cave face of the workpiece is surface planed flat with a jointer. Previously Jointed Edge Previously Surface Planed Face 2. Surface Plane ...

Page 46 - Surface Planing

-28- G0633/G0634 Jointer/Planer Combo Machine The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 32 & 33 ) to prepare it for surface planing on the thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , b...

Page 47 - Edge Jointing

G0633/G0634 Jointer/Planer Combo Machine -29- The purpose of edge jointing is to produce a fin-ished, flat-edged surface (see Figures 34 & 35 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 35. Illustration of edge jointing res...

Page 48 - Bevel Cutting

-30- G0633/G0634 Jointer/Planer Combo Machine The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 36 & 37 ). The Model G0633/G0634 has preset fence stops at 45˚ outward and 90˚. If your situation requires a different angle, the preset fence stops can...

Page 50 - SECTION 5: ACCESSORIES

-32- G0633/G0634 Jointer/Planer Combo Machine SECTION 5: ACCESSORIES G1738—Rotacator™ Precision Planer Tool The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjust-ing any planer, so that nasty surprises such ...

Page 52 - SECTION 6: MAINTENANCE; Schedule

-34- G0633/G0634 Jointer/Planer Combo Machine Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. SECTION 6: MAINTENANCE For optimum performance from your machine, follow this maintenance schedule and refer to any specific...

Page 53 - Lubrication

G0633/G0634 Jointer/Planer Combo Machine -35- 4. Using a 14mm wrench, loosen the four adjustment nuts and raise the motor (see Figure 47 ) to remove V-belt tension. It may help to use a 2x4 to lift the motor. 8. Replace the motor access cover, fence brack- et, and fence. 5. Remove both the belts and...

Page 55 - Troubleshooting

G0633/G0634 Jointer/Planer Combo Machine -37- Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION...

Page 60 - Inspecting Knives

-42- G0633/G0634 Jointer/Planer Combo Machine Inspecting Knives (G0633 Only) Tools Needed: Qty Knife Setting Gauge .......................................... 1Straightedge ...................................................... 1 The height of the knives can be inspected with the knife setting jig or...

Page 61 - Adjusting /Replacing

G0633/G0634 Jointer/Planer Combo Machine -43- —The knives are set correctly when they just touch the bottom of the straightedge in each of the straightedge positions. —If the knives do not touch the straightedge or they lift it up in any of the positions, then those knives need to be adjusted. Adjus...

Page 63 - Replacing Carbide

G0633/G0634 Jointer/Planer Combo Machine -45- Replacing Carbide Inserts (G0634) Tools Needed: Qty T-Handle Wrench w/T-20 Torx Bit ..................... 1 The cutterhead is equipped with 56 indexable car-bide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, ...

Page 65 - Setting Fence Stops

G0633/G0634 Jointer/Planer Combo Machine -47- — If the pulleys are aligned, then no adjust- ments are necessary. — If the pulleys are NOT aligned, perform Steps 3 & 4 . 3. Remove the V-belts (see Page 34 ), loosen the set screws on the end of the cutterhead pulley, and align the cutterhead pulle...

Page 66 - Adjusting Table Lock

-48- G0633/G0634 Jointer/Planer Combo Machine To set the 45° fence stop: 1. Loosen the fence tilt lock, and position the fence against the 45° stop bolt. 2. Loosen the lock nut on the 45˚ fence stop bolt ( Figure 71 ). The table lock levers can be adjusted if they do not lock. Tools Needed Qty Wrenc...

Page 67 - Adjusting Gibs

G0633/G0634 Jointer/Planer Combo Machine -49- Adjusting Gibs 3. Repeat Steps 1-2 with the outfeed table gib control ( Figure 74 ). The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it is to move the tables. Tools Needed Qty Adjustable...

Page 69 - Spring Tension

G0633/G0634 Jointer/Planer Combo Machine -51- — If the table is not parallel to the cutterhead side-to-side ( Figure 75 ), loosen the two lock nuts on the right or left side of the cyl-inder liner. Adjust the set screws to raise or lower the table so it is parallel to the cutterhead. — If the table ...

Page 70 - Anti-Kickback Fingers

-52- G0633/G0634 Jointer/Planer Combo Machine 2. Adjust the tension screws counterclockwise so that they are five to seven turns below the top of the head casting. — If the workpiece slips when you feed it, turn the screws 1 ⁄ 2 to 1 turn counterclockwise to increase spring tension. — If the workpie...

Page 71 - Electrical Components

G0633/G0634 Jointer/Planer Combo Machine -53- Electrical Components Figure 80. G0633/G0634 magnetic switch. Figure 82 . Junction box and start capacitor. Figure 83 . Run capacitor. Figure 84 . Jointer table limit switch. Figure 81 . Emergency off switch.

Page 72 - Wiring Diagram

-54- G0633/G0634 Jointer/Planer Combo Machine � � �� ...

Page 73 - Stand Assembly Parts Breakdown

G0633/G0634 Jointer/Planer Combo Machine -55- �� ...

Page 74 - Stand Parts List

-56- G0633/G0634 Jointer/Planer Combo Machine REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0633001 FRAME 19 P0633019 DEPTH SCALE 1-1 P0633001-1 HINGE SHAFT BRACKET (RIGHT) 20 P0633020 LIMIT SWITCH CORD 1-2 P0633001-2 HINGE SHAFT BRACKET (LEFT) 21 PSB14 CAP SCREW 3/8-16 X 1 2 P0633002 DRIVE SHAFT...

Page 75 - Table Assembly Parts Breakdown & List

G0633/G0634 Jointer/Planer Combo Machine -57- Table Assembly Parts Breakdown & List �� ...

Page 76 - Cutterhead & Motor Breakdown

-58- G0633/G0634 Jointer/Planer Combo Machine �� ...

Page 77 - Cutterhead & Motor Parts List

G0633/G0634 Jointer/Planer Combo Machine -59- REF PART # DESCRIPTION REF PART # DESCRIPTION 104-1 P0633104-1 PLANER DUST PORT 221 PSS07 SET SCREW 1/4-20 X 1/2 200 P0633200 CUTTERHEAD BLOCK 222 PR26M INT RETAINING RING 52MM 201 P0633201 CUTTERHEAD (G0633) 223 PFH58M FLAT HD ALLEN SCR M5-.8 X 12 (G063...

Page 78 - Drive Assembly Breakdown & List

-60- G0633/G0634 Jointer/Planer Combo Machine �� Drive Assembly Breakdown & List REF PART # DESCRIPTION REF PAR...

Page 79 - Planer Table Breakdown & List

G0633/G0634 Jointer/Planer Combo Machine -61- �� Planer Table Breakdown & List REF PART # DESCRIPTION REF PART # DESCRI...

Page 80 - Limit Switch Breakdown & List

-62- G0633/G0634 Jointer/Planer Combo Machine �� Limit Switch Breakdown & List REF PART # DESCRIPTION REF PART # DESCRIPTION 501-1 P0633501-1 SWING LEVER (F) 508 PW07 FLAT WASHER 5/16 501-2 P0633501-2 SWING LEVER ...

Page 83 - Safety Labels and Cosmetic Parts

G0633/G0634 Jointer/Planer Combo Machine -65- Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before usin...

Page 84 - WARRANTY AND RETURNS

-66- G0633/G0634 Jointer/Planer Combo Machine Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or al...