Grizzly Industrial G0609 - Manuals

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Manual

Manual Grizzly Industrial G0609

Summary

Page 3 - Table of Contents

Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................

Page 5 - Foreword; INTRODUCTION; Contact Info

G0609 12" Parallelogram Jointer -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected] We stand behind our machines. If you have...

Page 6 - Machine Data Sheet; MACHINE DATA

-4- G0609 12" Parallelogram Jointer Machine Data Sheet MODEL G0609 12" PARALLELOGRAM JOINTER Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET Product Dimensions: Weight .................................................................

Page 8 - Identification

-6- G0609 12" Parallelogram Jointer Figure 1. G0609 identification. A. Outfeed Table B. Fence C. Fence Lock Handle D. Fence Tilt Lever E. Cutterhead Guard F. Control Panel G. Infeed Table H. Depth Scale I. Infeed Table Lock J. Infeed Table Adjustment Handwheel K. Outfeed Table Lock L. Outfeed Ta...

Page 11 - Additional Safety for Jointers

G0609 12" Parallelogram Jointer -9- Additional Safety for Jointers No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure ...

Page 12 - SECTION 2: CIRCUIT REQUIREMENTS

-10- G0609 12" Parallelogram Jointer Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 220V Single-Phase Grounding In the event of an electri...

Page 13 - Unpacking

G0609 12" Parallelogram Jointer -11- Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Set Up Safety SECTI...

Page 14 - Inventory; NOTICE

-12- G0609 12" Parallelogram Jointer Inventory After all the parts have been removed from the wood crate, you should have the following items: Crate Contents: (Figure 3 & 4) Qty A. Jointer Assembly ........................................ 1 B. Fence Assembly ....................................

Page 15 - Hardware Recognition Chart

G0609 12" Parallelogram Jointer -13- Hardware Recognition Chart

Page 16 - Site Considerations

-14- G0609 12" Parallelogram Jointer Figure 5. Minimum working clearances. Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Machine Placem...

Page 17 - Jointer; Mounting to Shop

G0609 12" Parallelogram Jointer -15- Moving & Placing Jointer The Model G0609 requires the use of lifting equipment such as a forklift, engine hoist, or boom crane. DO NOT lift the machine by hand. If you are unsure how to lift this jointer, consult a qualified professional. To lift the join...

Page 18 - Fence

-16- G0609 12" Parallelogram Jointer Figure 8. Installing fence bracket. 2. With the help of an assistant, lift the fence assembly over the fence bracket, slip the sliding bushing ( Figure 9 ) into the fence bracket slot, and make sure the key and key-way slot fit snugly. To install the fence: 1...

Page 19 - Pedestal Switch; Winding Cutterhead

G0609 12" Parallelogram Jointer -17- Pedestal Switch The pedestal switch is upside down for shipping purposes. Components and Hardware Needed: Qty • Flat Washers 10mm (Pedestal) .................. 2 • Lock Washers 10mm (Pedestal) ................ 2 • Cap Screws M10-1.5 x 25 (Pedestal) ........ 2...

Page 22 - SECTION 4: OPERATIONS

-20- G0609 12" Parallelogram Jointer Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and...

Page 23 - Stock Inspection

G0609 12" Parallelogram Jointer -21- Table Movement : To move the infeed table, loosen the table lock ( Figure 17 ), move the table with the table handwheel in the preset range, then tighten the table lock. The outfeed table is preset with no range of movement allowed, so if it gets accidentally...

Page 24 - Squaring Stock

-22- G0609 12" Parallelogram Jointer • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through...

Page 25 - Surface Planing

G0609 12" Parallelogram Jointer -23- The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 22 & 23 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginnin...

Page 26 - Edge Jointing

-24- G0609 12" Parallelogram Jointer The purpose of edge jointing is to produce a fin-ished, flat-edged surface (see Figures 24 & 25 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 25. Illustration of edge jointing results....

Page 27 - Bevel Cutting

G0609 12" Parallelogram Jointer -25- The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 26 & 27 ). The Model G0609 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situ-ation requires a different angle, the preset fence...

Page 28 - Rabbet Cutting

-26- G0609 12" Parallelogram Jointer The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 28 & 29 ). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock. To rabbet cut on the jointer: 1. Read and...

Page 29 - SECTION 5: ACCESSORIES

G0609 12" Parallelogram Jointer -27- SECTION 5: ACCESSORIES Figure 32. G3631 Jointer/Planer Knife Hone. G3640—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belts can be customized in minutes to any size—just add or...

Page 32 - Cleaning; SECTION 6: MAINTENANCE; Unpainted Cast Iron; Schedule

-30- G0609 12" Parallelogram Jointer Cleaning the Model G0609 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-sta...

Page 33 - Maintenance Log

G0609 12" Parallelogram Jointer -31- Maintenance Performed Approximate Hours Of Use Maintenance Log Date

Page 34 - Troubleshooting

-32- G0609 12" Parallelogram Jointer Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE Trou...

Page 39 - Table Parallelism

G0609 12" Parallelogram Jointer -37- Checking /Adjusting Table Parallelism If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur. Tools Needed Qty Straightedge ...................................................... 1Wrench 17mm ..........

Page 41 - Setting Outfeed

G0609 12" Parallelogram Jointer -39- 3. Place the straightedge in one of the positions shown in Figure 49 , and adjust the table (a small hammer and punch or pin-type span-ner wrench may be necessary to turn the eccentric bushings) so that the straightedge touches the cutterhead while lying flat...

Page 42 - Setting Infeed Table

-40- G0609 12" Parallelogram Jointer �� Figure 53. Using feeler gauges to set outfeed table height. 5. Place the straightedge on the outfeed table so it hangs over the cutterhead, and lower the outfeed table until the straightedge is 0.062&...

Page 45 - Pulley Alignment

G0609 12" Parallelogram Jointer -43- Inspect the V-belts closely; if you notice fraying, cracking, glazing, or any other damage, replace the belts. A worn or damaged V-belt will not pro-vide optimum power transmission from the motor to the drum and feed belt. V-belt removal and replacement is si...

Page 47 - G0609 Electrical Components

G0609 12" Parallelogram Jointer -45- G0609 Electrical Components STOP Switch Thermal Relay To Control Panel START Switch To Power Source To Motor Figure 64 . Motor junction box. Figure 65 . Control panel. Figure 66 . Magnetic switch assembly (behind right access panel). Contactor

Page 49 - Base Assembly Parts Breakdown

G0609 12" Parallelogram Jointer -47- � � � � � �� ...

Page 50 - Base Parts List

-48- G0609 12" Parallelogram Jointer REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0609001 CUTTERHEAD GUARD 46 PLW06M LOCK WASHER 10MM 4 PFH23M FLAT HD SCR M8-1.25 X 16 47 PB32M HEX BOLT M10-1.5 X 25 5 P0609005 SPECIAL FLAT WASHER 48 P0609048 BUSHING 6 PSS04M SET SCREW M6-1 X 12 49 P0609049 W...

Page 53 - Stand Assembly Parts Breakdown

G0609 12" Parallelogram Jointer -51- �� ...

Page 54 - Stand Parts List

-52- G0609 12" Parallelogram Jointer REF PART # DESCRIPTION REF PART # DESCRIPTION 301 P0609301 LEFT ACCESS DOOR 327 P0609327 LATCH 301-1 PSBS18M BUTTON HD CAP SCR M6-1 X 18 328 P0609328 SMALL STRAIN RELIEF 301-2 PW03M FLAT WASHER 6MM 329 PSB88M CAP SCREW M10-1.25 X 25 302 P0609302 DUST HOOD 330...

Page 55 - Warning Label Parts List

G0609 12" Parallelogram Jointer -53- Warning Label Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 401 P0609401 MACHINE ID LABEL 408 G8589 GRIZZLY NAME PLATE-LARGE 402 P0609402 CUTTERHEAD WARNING LABEL 409 P0609409 MODEL NUMBER LABEL 403 P0609403 CUTTERHEAD GUARD WARNING LABEL 410 P0609...

Page 56 - WARRANTY AND RETURNS

-54- G0609 12" Parallelogram Jointer Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterat...