Grizzly Industrial G0604 - Manuals

Grizzly Industrial G0604 – Manual in PDF format online.

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Manual

Manual Grizzly Industrial G0604

Summary

Page 3 - Table of Contents

Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................

Page 5 - Foreword; INTRODUCTION; Contact Info

G0604 6" X 56" Jointer -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts ...

Page 6 - MACHINE DATA; Machine Data Sheet

-4- G0604 6" X 56" Jointer Design Type: .................................................................................................... Floor Model Overall Dimensions: Table Size .............................................................................................. 6" W x 55...

Page 7 - Identification

G0604 6" X 56" Jointer -5- A A. Outfeed Table B. Fence C. Fence Lock D. Fence Tilt Lock E. Cutterhead Guard F. Fence Tilt Handle G. Control Panel H. Infeed Table I. Infeed Table Adjustment Lever J. Mobile Base Lock K. Depth Scale L. Infeed Table Lock M. Outfeed Table Lock N. Outfeed Table Ad...

Page 8 - NOTICE; Safety Instructions for Machinery

-6- G0604 6" X 56" Jointer 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair coverin...

Page 10 - Additional Safety for Jointers

-8- G0604 6" X 56" Jointer Additional Safety for Jointers No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do...

Page 11 - SECTION 2: CIRCUIT REQUIREMENTS

G0604 6" X 56" Jointer -9- Figure 1. NEMA 5-15 plug and receptacle. Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 110V Operation Grou...

Page 12 - Unpacking

-10- G0604 6" X 56" Jointer Wear safety glasses dur- ing the entire set up pro- cess! This machine presents serious injury hazards to untrained users. Read through this entire manu- al to become familiar with the controls and opera- tions before starting the machine! Setup Safety SECTION 3: ...

Page 13 - Inventory

G0604 6" X 56" Jointer -11- After all the parts have been removed from the two boxes, you should have the following items: Jointer Box: (Figure 2) Qty A. Jointer Assembly ........................................ 1 B. Carriage ...................................................... 1 C. Fence ...

Page 14 - Hardware Recognition Chart

-12- G0604 6" X 56" Jointer Hardware Recognition Chart

Page 15 - Site Considerations

G0604 6" X 56" Jointer -13- Figure 4. Model G0604 overhead view dimensions. Machine Placement Consider the jointer dimensions and size of mate-rial to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your joint...

Page 16 - Jointer

-14- G0604 6" X 56" Jointer Components and Hardware Needed: Qty Jointer Assembly ............................................... 1Stand Assembly w/Motor ................................... 1Cap Screws M8-1.25 x 25 ................................. 4Lock Washers 8mm .............................

Page 18 - Extension Table

-16- G0604 6" X 56" Jointer When correctly set, the knife will barely touch the straightedge, as shown in Figure 11 . —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or it is below the straightedge, then the outfeed ta...

Page 19 - Fence

G0604 6" X 56" Jointer -17- Fence Figure 15. Attaching fence to carriage. 3. Attach the fence to the carriage, as shown in Figure 15 . Components and Hardware Needed: Qty Carriage ............................................................. 1Fence ..............................................

Page 21 - Dust Port; Knife Setting Jig

G0604 6" X 56" Jointer -19- Components and Hardware Needed: Qty Dust Port ........................................................... 1Phillips Screws M5-.8 x 16 ................................ 4Flat Washers 5mm ............................................ 4 Install the dust port as shown i...

Page 22 - Test Run

-20- G0604 6" X 56" Jointer Starting the machine: 1. Read the entire instruction manual first! 2. Make sure the cutterhead guard is installed and correctly adjusted ( Page 18 ). 3. Make sure all tools and foreign objects have been removed from the machine. 4. Review SECTION 2 ( Page 9 ) and ...

Page 23 - Operation Safety; SECTION 4: OPERATIONS; Basic Controls

G0604 6" X 56" Jointer -21- Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and caus...

Page 24 - Stock Inspection

-22- G0604 6" X 56" Jointer Here are some rules to follow when choos- ing and jointing stock: • Jointing and surface planing WITH the grain produces a better finish and is safer for the operator. Cutting with the grain is described as feeding the stock on the jointer so the grain points down...

Page 25 - Squaring Stock

G0604 6" X 56" Jointer -23- • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades. • Only process natural wood fiber through your...

Page 26 - Surface Planing

-24- G0604 6" X 56" Jointer The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 28 & 29 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer: 1. Read and understand SECTION 1: SAFETY , beginning on ...

Page 27 - Edge Jointing

G0604 6" X 56" Jointer -25- The purpose of edge jointing is to produce a fin-ished, flat-edged surface (see Figures 30 & 31 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 31. Illustration of edge jointing results. To e...

Page 28 - Bevel Cutting

-26- G0604 6" X 56" Jointer The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 32 & 33 ). The Model G0604 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situ-ation requires a different angle, the fence can be lock...

Page 29 - SECTION 5: ACCESSORIES

G0604 6" X 56" Jointer -27- Figure 37. G3631 Jointer/Planer Knife Hone. G3640—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than solid belts. The Power Twist ® V-belt can be customized in minutes to any size—just add or remove sections to fit your ...

Page 32 - SECTION 6: MAINTENANCE; Schedule

-30- G0604 6" X 56" Jointer Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Cleaning the Model G0604 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. I...

Page 33 - Troubleshooting Guide

G0604 6" X 56" Jointer -31- Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE Troublesh...

Page 35 - Inspecting Knives; Adjusting /Replacing

G0604 6" X 56" Jointer -33- Figure 46. Checking knife height with a straightedge. �� Inspecting Knives The height of the knives can be inspected with a straightedge to ensure that they are set evenly with the outfeed table at their highest point in the cutterhead rot...

Page 38 - Table Parallelism

-36- G0604 6" X 56" Jointer Checking /Adjusting Table Parallelism If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur. Tools Needed Qty Straightedge ...................................................... 1Wrench 17mm ...............

Page 41 - Setting Infeed Table

G0604 6" X 56" Jointer -39- The infeed table on the Model G0604 has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts. We recommend setting the minimum depth of cut to 1 ⁄ 32 " and the ma...

Page 44 - Wiring Diagram; Electrical Components

-42- G0604 6" X 56" Jointer �� ...

Page 45 - Jointer Parts Breakdown

G0604 6" X 56" Jointer -43- Jointer Parts Breakdown � � � � � � �� ...

Page 46 - Jointer Parts List

-44- G0604 6" X 56" Jointer Jointer Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0604001 HANDLE 43 PS68M PHLP HD SCR M6-1 X 10 2 P0604002 STUD 44 PW03M FLAT WASHER 6MM 3 P0604003 BUSHING 45 P0604045 BALL HANDLE 4 P0604004 SHAFT 46 P0604046 STUD 5 PSS11M SET SCREW M6-1 X 16 47 ...

Page 48 - Stand /Motor Parts Breakdown

-46- G0604 6" X 56" Jointer �� Stand /Motor Parts Bre...

Page 49 - Stand /Motor Parts List

G0604 6" X 56" Jointer -47- Stand /Motor Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PS40M PHLP HD SCR M5-.8 X 16 228-1 P0604228-1 FAN COVER 201 PW02M FLAT WASHER 5MM 228-2 P0604228-2 MOTOR FAN 202 P0604202 PANEL 228-3 P0604228-3 CAPACITOR COVER 203 PFS02M FLANGE SCREW M6-1 ...

Page 50 - Warning Label Parts List

-48- G0604 6" X 56" Jointer Warning Label Parts List �� REF PART # DESCRIPTION REF PART # DESCRIPTION 301 PLABEL-29 CUTTERHEAD GUARD LABEL 307 P0604307 READ MANUAL LABEL 302 P0604302 CUTTERHEAD WARNING LABEL 308 P0604308 GRIZZLY NAMEPLATE 303 PLAB...

Page 51 - WARRANTY AND RETURNS

G0604 6" X 56" Jointer -49- Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations ...

Page 53 - WARRANTY CARD

C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...

Page 56 - Call Today For A; FREE; Full Color Catalog

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