Page 3 - Table of Contents
Table of Contents INTRODUCTION ............................................... 2 BVcjVa6XXjgVXn########################################### '8dciVXi>c[d#################################################### ';jcXi^dcVaDkZgk^Zl###################################### '>YZci^[^XVi^dc#################...
Page 4 - INTRODUCTION; Contact Info
"'" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ INTRODUCTION LZ hiVcY WZ]^cY djg bVX]^cZh# >[ ndj ]VkZ VcnhZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVii]ZadXVi^dca^hiZYWZadl# <g^ooan>cYjhig^Va!>cX# &'%(AnXdb^c\BVaa8^gXaZ BjcXn!E6&,,*...
Page 5 - Identification
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "(" Identification Figure 1. <%*&.XdcigdahVcY[ZVijgZh# A. 9gVlWVgHV[Zin8dkZg B. Bdidg("E]VhZ''%K&=E C. ;^cZ;ZZYHe^cYaZ@cdW D. I^ai^c\=ZVYHXVaZ E. 8dVghZFj^aa;ZZYAZkZg F. ;^cZ;ZZYAdX`@cdW G. KZgi^XVaO"Vm^h=VcY8gVc` H. Adc\^ijY^cVaM"...
Page 8 - NOTICE; Safety Instructions for Machinery
"+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci]ZVg^c\YVbV\Z# 5. WEAR PROPER APPAREL. 9D CDI lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!dg_ZlZagnl]^X]bVn\ZiXVj\]i^cbdk^c\eVgih#LZVgegdiZXi^kZ]V^gXdkZg^c\idXd...
Page 10 - Additional Safety for Mill / Drills
"-" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Additional Safety for Mill / Drills 1. UNDERSTANDING CONTROLS. BV`ZhjgZ ndj jcYZghiVcY i]Z jhZ VcY deZgVi^dc d[ VaaXdcigdah# 2. SAFETY ACCESSORIES. 6alVnh jhZ V X]^e \jVgY ^c VYY^i^dc id ndjg hV[Zin \aVhhZhl]Zcb^aa^c\idegZkZciWdY^an^c_jgn# 3. WORK HO...
Page 11 - Operation; Extension Cords; SECTION 2: CIRCUIT REQUIREMENTS; Amperage Draw
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "." 220V 3-Phase Operation This machine must have a ground prong in the plug to help ensure that it is grounded. DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed ...
Page 12 - Setup Safety; Items Needed for; Unpacking
"&%" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Wear safety glasses dur-ing the entire set up pro-cess! This machine presents serious injury hazards to untrained users. Read through this entire manu-al to become familiar with the controls and opera-tions before starting the machine! Setup Saf...
Page 13 - Inventory; Clean Up
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&&" Inventory Ndjh]djaY]VkZi]Z[daadl^c\^iZbha^hiZYWZadl#>c i]Z ZkZci i]Vi Vcn cdcegdeg^ZiVgn eVgih VgZb^hh^c\ Z#\# V cji dg V lVh]Zg! lZ ldjaY WZ\aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^"ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa]VgY...
Page 14 - Floor Load; Site Considerations
"&'" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Figure 6. B^c^bjbldg`^c\XaZVgVcXZh# Mounting to Workbench Ndjg b^aa$Yg^aa$iVee^c\ bVX]^cZ h]djaY WZ WdaiZYid V ldg`WZcX] id egdk^YZ bVm^bjb g^\^Y^in VcYhV[Zin# To mount the machine to a workbench: 1. 9ZiZgb^cZ i]Z WZhi edh^i^dc [dg i]Z bVX]^cZ d...
Page 15 - Test Run
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&(" Test Run I]ZiZhigjcXdch^hihd[kZg^[n^c\i]Z[daadl^c\/&I]Z bdidg edlZgh je VcY gjch XdggZXian! ' i]ZZbZg\ZcXnhideWjiidcldg`hXdggZXian# >[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZi]Z hdjgXZ d[ Vc jcjhjVa cd^hZ dg k^WgVi^dc! hidejh^c\ i]...
Page 17 - Operation Safety; SECTION 4: OPERATIONS; Basic Controls
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&*" Damage to your eyes or lungs could result from using this machine without proper protection. During milling operations, burn-ing metal chips can be ejected from this machine. If cutting fluids are used, fluids can also give off poisonous fumes a...
Page 20 - Drill Chuck; Installation; Spindle Return
"&-" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ L]Zc iVee^c\ hdbZ [^cZ i]gZVYh ^c hd[i bViZg^Va!i]Z he^cYaZ gZijgc heg^c\ iZch^dc bVn ]VkZ id WZgZYjXZYdgZa^b^cViZYidVkd^Yi]gZVYYVbV\Z# To change the spindle return spring tension: 1. Eji dc ndjg hV[Zin \aVhhZh VcY aZVi]Zg\adkZh# 2. L]^aZi^\]ian...
Page 21 - Removal
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "&." 5. L]^aZ hjeedgi^c\ i]Z X]jX` l^i] dcZ ]VcY! hcj\i]ZYgVlWVgl^i]i]Z')bblgZcX]# Note: Do not overtighten the drawbar. Overtightening makes arbor removal difficult and will damage the arbor and threads. 6. GZ^chiVaai]ZYgVlWVgXVe# Removal 1. 9>H8...
Page 22 - Headstock Travel; Raising or Lowering the Headstock
"'%" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Removal 1. 9>H8DCC:8I I=: B68=>C: ;GDBEDL:G 2. I^\]iZci]Zhe^cYaZadX`# LACERATION HAZARD! Leading edges of end mills and other cutting tools can be very sharp. Protect your hands with gloves or a shop towel when handling. NOTICE DO NOT complete...
Page 23 - Table Travel; Longitudinal Feed
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "'&" Note: For maximum spindle rigidity when milling, keep the spindle retracted into the headstock as far as possible with the spindle lock lever locked and with the fine feed lock knob tightened. Rotating the Headstock to the Left or Right 1. 9>...
Page 25 - Drilling Speed; Using the Drill Bit Speed Chart
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "'(" Drilling Speed Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600...
Page 26 - Tapping Speed and Lubrication Chart; Tapping Speed and Lubricant Chart
"')" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Tapping Speed and Lubrication Chart Tapping Speed and Lubricant Chart 6alVnh [daadl i]Z iVe bVcj[VXijgZgh heZZY gZX"dbbZcYVi^dch# :mXZZY^c\ i]Z gZXdbbZcYZYheZZYhbVnWZYVc\Zgdjhidi]ZdeZgVidg# I]Z X]Vgi h]dlc ^c Figure 25 ^h ^ciZcYZY Vh V \j^YZ dca...
Page 27 - Milling / Drilling Mode
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "'*" To mill a workpiece: 1 # GZ[Zg id Basic Controls dc Page 16 ! VcY aZVgci]Z]dlidjhZi]ZbVX]^cZXdcigdah# 2 # 8aVbei]Zldg`e^ZXZidi]Zb^aa^c\iVWaZ!VcY VY_jhi i]Z ]ZVYhidX` id i]Z cZZYZY ]Z^\]i!YZei]d[Xji!VcYb^aa^c\eVi]# Tip: Milling with the spindle fully...
Page 28 - SECTION 5: ACCESSORIES
"'+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ SECTION 5: ACCESSORIES 688:HHDG>:H G5971 — 3 1 ⁄ 2 " Swivel Base Milling Vise G5972— 4" Swivel Base Milling ViseG5973— 5" Swivel Base Milling Vise K^hZh [ZVijgZ (+% gdiVi^dc l^i] [^cZ \gVYjVi^dch!Ygde [dg\ZY ]VcYaZ! egZX^h^dc \gdjcY ...
Page 31 - SECTION 6: MAINTENANCE; Schedule; Leadscrew and Gears
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "'." SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. ;dg dei^bjb eZg[dgbVcXZ [gdb ndjg bVX]^cZ![daadli]^hbV^ciZcVcXZhX]ZYjaZVcYgZ[ZgidVcnheZX^[^X^chigj...
Page 32 - Rack and Pinion, and Quill
"(%" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ GZ[Zg id Figure 42 [dg i]Z h^\]i \aVhh VcY YgV^c eaj\adXVi^dch# Note: The drain plug location is at the underside of the headstock shown in the detail in Figure 42 # Rack and Pinion, and Quill 1. 9>H8DCC:8I I=: B68=>C: ;GDBEDL:G 2. ;^cY i]Z Zm...
Page 33 - About Service; Troubleshooting
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "(&" GZk^Zli]ZigdjWaZh]ddi^c\VcYegdXZYjgZh^ci]^hhZXi^dcid[^mndjgbVX]^cZ^[VegdWaZbYZkZadeh#>[ndjcZZYgZeaVXZbZcieVgihdgndjVgZjchjgZd[ndjggZeV^gh`^aah!i]Zc[ZZa[gZZidXVaadjgIZX]c^XVaHjeedgiVi*,%*)+".++(# SECTION 7: SERVICE About Service Hnbeidb Ed...
Page 37 - Wiring Safety Instructions
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ "(*" I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"Zhidi]ZZaZXig^XVahnhiZbhd[[jijgZbVX]^cZh#HijYni]^hhZXi^dcXVgZ[jaan#>[i]ZgZVgZY^[[ZgZcXZhWZilZZcndjg bVX]^cZ VcY l]Vi ^h h]dlc ^c i]^h hZXi^dc! XVaa IZX]c^...
Page 38 - Wiring Overview
"(+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ 1 220 VAC 3-PH 1 3 4 5 6 2 2 3 6 4 5 8 9 7 6 Wiring Overview Bdidg Page 39 # 8dcigda7dm Page 37 # 8dcigda EVcZa Page 38 # EdlZgEaj\ Page 39 # JeeZg He^cYaZ A^b^i Hl^iX] Page 39 # AdlZg He^cYaZ A^b^i Hl^iX] Page 39 #
Page 42 - Headstock Parts Breakdown
")%" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ & &' && &% &) &* &+ &, -'"& -' -& &&+ -% . , + * - ) ("& ( ' ,( ,) ,* &( ,, ,- ,. -% &%' &&) &&* +' +* ++ +, +- +. ,% ,& &'- &'. &', &'* &...
Page 45 - Base and Column Parts Breakdown
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ ")(" '&* '%- '%. '&& '&' ''. ''- '', ''* '%* '&% '&( '&) '%, '&( '&% '%* '&* '&' '&& '%' ''* '%, '%. '%- '(( '(' ''+ '(& '(% '&) '%* '&& '&' '&* '&+ '&- '&, ''% '&...
Page 47 - Labels Breakdown & List
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ ")*" Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before...
Page 48 - Notes
")+" <%*&.B^aa$9g^aa$IVee^c\BVX]^cZ Notes
Page 51 - WARRANTY AND RETURNS
<g^ooan >cYjhig^Va! >cX# lVggVcih ZkZgn egdYjXi ^i hZaah [dg V eZg^dY d[ 1 year id i]Z dg^\^cVa ejgX]VhZg [gdb i]Z YViZ d[ ejgX]VhZ# I]^h lVggVcin YdZh cdi Veean id YZ[ZXih YjZ Y^gZXian dg ^cY^gZXian id b^hjhZ! VWjhZ!cZ\a^\ZcXZ!VXX^YZcih!gZeV^ghdgVaiZgVi^dchdgaVX`d[bV^ciZcVcXZ#I]^h^h<g^o...
Page 52 - n4RUSTED0ROVENANDA'REAT6ALUE
"UY$IRECTAND3AVEWITH'RIZZLY ® n4RUSTED0ROVENANDA'REAT6ALUE /2 s 3%#52%/2$%2).' s /2$%233()00%$7)4().(/523 s %-!),2%30/.3%7)4()./.%(/52 6ISIT/UR7EBSITE4ODAY!ND$ISCOVER 7HY'RIZZLY ® )S4HE)NDUSTRY,EADER #ALL4ODAY&OR! &2%% &ULL#OLOR#ATALOG