Grizzly Industrial G0486/G0487 - Manuals

Grizzly Industrial G0486/G0487 – Manual in PDF format online.

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Manual

Manual Grizzly Industrial G0486/G0487

Summary

Page 3 - Table of Contents

Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................

Page 5 - Foreword; INTRODUCTION; Contact Info

G0486/G0487 Wide Belt Sander -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts re...

Page 7 - Internal Features

G0486/G0487 Wide Belt Sander -5- Internal Features A. Belt Tension Knob B. Platen Adjustment Lever C. Platen Adjustment Lock Lever D. Lock Post Release Lever E. Tracking Adjustment Knob Figure 4. Inside the left access door. F. Upper Rollers G. Airflow Adjustment Knob H. Speed Control Adjustment Kno...

Page 10 - NOTICE; Safety Instructions for Machinery

-8- G0486/G0487 Wide Belt Sander 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering ...

Page 12 - Additional Safety for Wide Belt Sanders

-10- G0486/G0487 Wide Belt Sander Additional Safety for Wide Belt Sanders 1. INFEED/OUTFEED AREA. When feeding the workpiece into the machine, keep clear of kickback path. 2. WORKPIECE FEEDING. Never force the workpiece into the sander, and feed only one workpiece at a time. 3. CLOTHING. Roll up or ...

Page 13 - Connection; REQUIREMENTS; Extension Cords

G0486/G0487 Wide Belt Sander -11- The following list outlines the electrical phase and voltage required to operate the Model G0486/G0487, as well as the amperage draw of their motors and circuit requirements. Note: If you do not have three-phase power avail- able, you will have to install a phase co...

Page 15 - Items Needed for

G0486/G0487 Wide Belt Sander -13- Inventory Unpacking Your wide belt sander was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all p...

Page 16 - Hardware Chart

Page 17 - Site Considerations; Floor Load; Working Clearance; Clean Up

G0486/G0487 Wide Belt Sander -15- Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Working Clearance Consider existing and...

Page 18 - Beginning Assembly

-16- G0486/G0487 Wide Belt Sander To install the air line: 1. Connect the hose from your air compressor to the air inlet ( Figure 11 ) on the regulator. Air Inlet Air ON/OFF Lever (Open Position) Regulator Knob 2. Make sure the red handle on the regulator is in the open position (parallel with the a...

Page 19 - Sanding Belt

G0486/G0487 Wide Belt Sander -17- To install the sanding belt: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY ! 2. De-activate the belt tension piston by turning the belt tension knob ( Figure 14 ). 3. Remove the lock post release lever ( Figure 14 ) by turning it ...

Page 20 - Pressure Rollers; Start Up

-18- G0486/G0487 Wide Belt Sander Pressure Rollers It is absolutely essential to keep the pres- sure rollers set below the level of the sand- ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood WILL be propelled from the sander at a high rate of speed. This situ...

Page 22 - SECTION 4: OPERATIONS

-20- G0486/G0487 Wide Belt Sander Choosing Sandpaper Operation Safety Your safety is important! Please follow the warnings below during this entire section: The grit you choose will depend on the type of work, the species of wood and the stage of finish-ing. Below is a chart that groups abrasives in...

Page 23 - Table Movement; Adjusting Feed Rate

G0486/G0487 Wide Belt Sander -21- Table Movement The table height can be adjusted manually or with the digital key pad and motor (see Figure 16 ). Manual Table Movement: Turn the handwheel located under the front of the infeed table for manual table positioning. Motorized Table Moveme nt: Press the ...

Page 24 - Amp Draw Meter

-22- G0486/G0487 Wide Belt Sander Amp Draw Meter The amperage draw meter ( Figure 18 ) is located above the control panel. Use the meter to monitor the amperage draw on the machine while per- forming sanding operati ons. As a general rule, always start with a small load and work your way up. DO NOT ...

Page 25 - Sanding Workpiece; Platen Adjustment

G0486/G0487 Wide Belt Sander -23- Sanding Workpiece Typically, no more than 0.5mm (approx. 1 ⁄ 64 ") of material is removed during each pass. Attempts to remove too much material can cause jamming, wood burning, rapid sandpaper wear or tearing, poor finish, short motor life, and belt slippage. T...

Page 26 - SECTION 5: ACCESSORIES

-24- G0486/G0487 Wide Belt Sander Figure 21. Sanding belt cleaning pad. H2845—Cleaning Pads Cleaning pads are the perfect accessory for wide belt sanders. Simply set the conveyor table to height and feed the pad through to “unload” a dirty sanding belt. Regular cleaning greatly increases the lifespa...

Page 27 - After the First 100 Hours; General; SECTION 6: MAINTENANCE; Schedule

G0486/G0487 Wide Belt Sander -25- Disconnect power to the machine when perform- ing maintenance, assem- bly or adjustments. Failure to do this may result in serious person- al injury. Weekly Grease the grease fittings located on the feed belt roller axles and the sanding belt roller axles with Gear ...

Page 28 - Sanding Belts

-26- G0486/G0487 Wide Belt Sander Dust and Water Traps There are three collection traps on this wide belt sander. One water trap is attached to the bottom of the air regulator, and two dust traps are attached on the air diaphragm assemblies. Cleaning is easy, with the system under air pres-sure, you...

Page 29 - Table Calibration; Platen Service

G0486/G0487 Wide Belt Sander -27- Table Calibration NOTICE The digital thickness gauge has been cali-brated at the factory and should require no further adjustment. However, we recom-mend verifying its accuracy. Use the first board fed through the sander to test the accuracy of the digital thickness...

Page 30 - Brake Service

-28- G0486/G0487 Wide Belt Sander To replace the brake pads: 1. DISCONNECT THE SANDER FROM THE POWER SOURCE AND REMOVE AIR PRESSURE COMPLETELY! 2. Remove the nuts from the two mounting bolts and the two snap rings on the mounting pins behind the bracket. 3. Pull the mounting pins out of the caliper ...

Page 31 - Oscillation Timing

G0486/G0487 Wide Belt Sander -29- Oscillation Timing When the oscillation is correctly adjusted, the sanding belt oscillates to the left and to the right at the same speed. If the sanding belt makes contact with a limit switch, as shown in Figure 26 , the emergency braking system will activate and s...

Page 33 - Oscillation Speed

G0486/G0487 Wide Belt Sander -31- NOTICE The table has been adjusted at the fac-tory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. The oscillation speed of the sanding belt is adjustable. Different oscillating speeds yield dif-f...

Page 36 - Conveyor Belt

-34- G0486/G0487 Wide Belt Sander 7. Insert two 2x4 x 8' wooden studs under the table to support the table, and then (with help) lift the table slightly and move it out of the rear of the machine. 8. Disconnect the limit switch, remove all mount- ing screws, and remove the emergency stop push-panel ...

Page 38 - Feed Belt Tension

-36- G0486/G0487 Wide Belt Sander NOTICE Adjust the feed belt tension before adjusting the feed belt tracking. Feed Belt Tension Feed Belt Tracking To adjust the feed belt tracking: 1. Turn the feed belt ON . 2. If the feed belt is tracking to the right side of the table, turn the right adjustment b...

Page 40 - Troubleshooting; Machine Operations

-38- G0486/G0487 Wide Belt Sander Troubleshooting Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. Motor & El...

Page 42 - Control Panel Component Locations

-40- G0486/G0487 Wide Belt Sander Control Panel Component Locations (G0486/G0487) Sanding Belt STOP Button Conveyor Belt STOP Button Emergency Stop Button Sanding Belt START Button Conveyor Belt START Button Power Lamp Digital Amp Draw Meter Digital Panel

Page 43 - General Control Panel Electrical Diagram

G0486/G0487 Wide Belt Sander -41- �� ...

Page 44 - Wiring Box Electrical Diagram

-42- G0486/G0487 Wide Belt Sander � � � � � � � � � � � � � � � � � � � � � � �� ...

Page 45 - Wiring Box Components

G0486/G0487 Wide Belt Sander -43- Wiring Box Components (G0486 220V/440V, G0487 440V) Conveyor Motor Contactor Emergency Brake Contactor UP/DOWN Table Motor Contactors Conveyor Motor Overload Relay 220V Three- Phase Power Supply Junction Block Sanding Motor Overload Relay Fuses Transformer Sanding M...

Page 48 - General Electric Diagram

-46- G0486/G0487 Wide Belt Sander � � � � �� ...

Page 50 - Tool Box and Accessories Diagram

-48- G0486/G0487 Wide Belt Sander � � � �� Tool Box and Accessories Diagram 0000 Series Parts

Page 51 - Tool Box and Accessories Parts List

G0486/G0487 Wide Belt Sander -49- Tool Box and Accessories Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH29330001 PLATEN REMOVAL TOOL 7-2 P04860007-2 SANDING BELT #180 (43" X 75") G0486 2 P9962Z0002 CERAMIC LIMIT SWITCH POST 7-2 P04870007-2 SANDING BELT #180 (51" X 75"...

Page 52 - Sanding Motor System Diagram

-50- G0486/G0487 Wide Belt Sander �� Sandin...

Page 53 - Sanding Motor System Parts List

G0486/G0487 Wide Belt Sander -51- Sanding Motor System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P05811101 MACHINE FRAME (G0486) 127 P04861127 LIMIT SWITCH PLATE 101 P04871101 MACHINE FRAME (G0487) 128 PB19 HEX BOLT 1/4-20 X 1/2 102 P05811102 MOTOR BASE (G0486) 129 PW06 FLAT WASHE...

Page 54 - Table Lift System Diagram

-52- G0486/G0487 Wide Belt Sander �� ...

Page 55 - Table Lift System Parts List

G0486/G0487 Wide Belt Sander -53- Table Lift System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P04862101 ELEVATION SCREW 319 PB07 HEX BOLT 5/16-18 X 3/4 102 PB03 HEX BOLT 5/16-18 X 1 320 PSS07 SET SCREW 1/4-20 X 1/2 103 PW07 FLAT WASHER 5/16 321 P04862321 HAND WHEEL 104 PLW01 LOCK ...

Page 56 - Conveyor System Diagram

-54- G0486/G0487 Wide Belt Sander �� ...

Page 57 - Conveyor System Parts List

G0486/G0487 Wide Belt Sander -55- Conveyor System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P05813101 CONVEYOR TABLE (G0486) 124 PLW06M LOCK WASHER 10MM 101 P04873101 CONVEYOR TABLE (G0487) 126 P04863126 TIMING BELT 1422V-290 102 P05813102 CONVEYOR BELT (G0486) 127 PSB64M CAP SCRE...

Page 59 - Feed, Drum, and Pressure Roller Parts List

G0486/G0487 Wide Belt Sander -57- Feed, Drum, and Pressure Roller Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 103 P04864103 COMPRESSION SPRING 302 P04864302 MIDDLE PISTON BRACKET 107 PN08 HEX NUT 3/8-16 303 PRP16M ROLL PIN 3 X 24MM 108 PB12 HEX BOLT 5/16-18 X 1-1/4 403 P04864403 LR PIST...

Page 60 - Sanding Drum and Platen Diagram

-58- G0486/G0487 Wide Belt Sander �� ...

Page 61 - Sanding Drum and Platen Parts List

G0486/G0487 Wide Belt Sander -59- Sanding Drum and Platen Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P04865101 BEARING HOUSING 305 PS01 PHLP HD SCR 10-24 X 1/2 102 P05815102 RUBBER ROLLER (G0486) 306 P05815306 GRAPHITE PRESSURE PLATE (G0486) 102 P04875102 RUBBER ROLLER (G0487) 306 ...

Page 62 - Upper Roller System Diagram

-60- G0486/G0487 Wide Belt Sander �� ...

Page 63 - Upper Roller System Parts List

G0486/G0487 Wide Belt Sander -61- Upper Roller System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P04866101 SQUARE FRAME REAR (G0486) 131 PLW01 LOCK WASHER 5/16 101 P04876101 SQUARE FRAME REAR (G0487) 132 PB09 HEX BOLT 5/16-18 X 1/2 101-1 P04866101-1 SQUARE FRAME FRONT (G0486) 133 P...

Page 64 - Cabinet Assembly Diagram

-62- G0486/G0487 Wide Belt Sander �� Cabinet Assembly Diagram 7000 Series Parts

Page 65 - Cabinet Assembly Parts List

G0486/G0487 Wide Belt Sander -63- Cabinet Assembly Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 P04867101 UPPER FRAME COVER (G0486) 109 P05817109 RIGHT DOOR, LOWER FRAME 101 P04877101 UPPER FRAME COVER (G0487) 109-1 P05817109-1 LEFT DOOR, LOWER FRAME 102 P04867102 DUST PORT 4" 11...

Page 66 - Main Electrical Panel and Controls Diagram

-64- G0486/G0487 Wide Belt Sander Main Electrical Panel and Controls Diagram �� ...

Page 67 - Main Electrical Panel and Controls Parts List

G0486/G0487 Wide Belt Sander -65- Main Electrical Panel and Controls Parts List REF PART # DESCRIPTION 101 P04868101 ELECTRICAL CONTROL BOX (G0486) 101 P04878101 ELECTRICAL CONTROL BOX (G0487) 102 P04868102 HINGE BOLT 103 P04868103 ELECTRICAL CTRL BOX DOOR (G0486) 103 P04878103 ELECTRICAL CTRL BOX D...

Page 69 - Air System Parts List

G0486/G0487 Wide Belt Sander -67- Air System Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PH29339101 FILTER CUP 122 PH29339122 AIR SWITCH 1/8" 102 PH29339102 PRESSURE REGULATOR W/GAUGE 123 PH29339123 CONNECTOR 1/4N X 1/8T 103 PH29339103 BRONZE CONNECTOR 5/16N X 1/4T 124 PH2933912...

Page 70 - Machine Label Diagram

-68- G0486/G0487 Wide Belt Sander �� Machine Label Diag...

Page 71 - Machine Label List

G0486/G0487 Wide Belt Sander -69- REF PART # DESCRIPTION REF PART # DESCRIPTION 200 P04869200 MODEL G0486 LABEL 211 P04869211 G0486 AMP SCALE LABEL 200 P04879200 MODEL G0487 LABEL 211 P04879211 G0487 AMP SCALE LABEL 201 PLABEL-13 UNPLUG SANDER LABEL 212 PH29339212 LOAD METER FACE LABEL 202 PLABEL-30...

Page 73 - WARRANTY CARD

C U T A LO N G D O T T E D LI N E Name _____________________________________________________________________________ Street _____________________________________________________________________________City _______________________ State _________________________ Zip _____________________Phone # _____...