Grizzly Industrial G0463 - Manuals

Grizzly Industrial G0463 – Manual in PDF format online.

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Manual

Manual Grizzly Industrial G0463

Summary

Page 3 - Table of Contents

Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .....................................................................................................................................

Page 5 - Foreword; INTRODUCTION; Contact Info

G0463 Small Mill/Drill -3- If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests...

Page 8 - Identification

-6- G0463 Small Mill/Drill Figure 1. G0463 Identification. A. Emergency Stop Button B. Drawbar (under cover) C. High/Low Gear Change Knob D. Headstock Lock E. Fuse Socket F. Spindle RPM Control G. Forward/Reverse Switch H. Main Power Switch I. Quill Feed Levers J. Graduated Dials Identification K. L...

Page 9 - NOTICE; Safety Instructions for Machinery

G0463 Small Mill/Drill -7- 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con...

Page 11 - Additional Safety for Mill /Drills

G0463 Small Mill/Drill -9- Additional Safety for Mill /Drills 1. UNDERSTANDING CONTROLS. Make sure you understand the use and operation of all controls. 2. SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury. 3. WORK HOLDING. Before st...

Page 12 - SECTION 2: CIRCUIT REQUIREMENTS

-10- G0463 Small Mill/Drill Figure 2. A 5-15 plug and receptacle. Serious personal injury could occur if you connect the machine to the power source before you have completed the set up pro- cess. DO NOT connect the machine to the power source until instructed to do so. 110V Operation Amperage Draw ...

Page 13 - Unpacking; Items Needed for

G0463 Small Mill/Drill -11- The Model G0463 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible in...

Page 14 - Inventory

-12- G0463 Small Mill/Drill Inventory After all the parts have been removed from the two boxes, you should have the following items: Box 1: (Figures 3 & 4) Qty A. Mill/Drill with Chuck .................................... 1 B. Spare Drive Belt 2 x 65 .............................. 1 C. Oil Bottl...

Page 15 - Site Considerations

G0463 Small Mill/Drill -13- Workbench Load Although adjustable feet are included with your mill/drill, It is strongly recommended you bolt your machine to a sturdy workbench that will not tip. Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some workbench...

Page 16 - Feet; Mounting to

-14- G0463 Small Mill/Drill Feet Four leveling feet have been included with your mill/drill. However, we recommend bolting your machine to a sturdy workbench. Components and Hardware Needed: Qty Feet with Hex Nut M12-1.75 ............................... 4 To install the feet on the mill /drill: 1. W...

Page 17 - Test Run and

G0463 Small Mill/Drill -15- Test Run and Spindle Break-in The Model G0463 has two speed ranges: Low range is 0–1000; high range is 0–2000 RPM. It is essential to closely follow the proper break-in procedures to ensure trouble free performance. Complete this process once you have familiarized yoursel...

Page 18 - Drill Chuck Removal

-16- G0463 Small Mill/Drill Figure 9. Striking the drawbar. Drill Chuck Removal The Model G0463 may have shipped with the drill chuck installed in the spindle. If this is the case, go ahead and remove the chuck and arbor at this time. Tools Needed: Qty Brass Hammer .....................................

Page 20 - Operation Safety; SECTION 4: OPERATIONS; Power Controls

-18- G0463 Small Mill/Drill Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine. Loose hair and cloth- ing could get caught in machinery and cause seri- ...

Page 21 - Power Shutdown; Controls

G0463 Small Mill/Drill -19- Power Shutdown It is important to shut the power OFF when the mill/drill is not in use. Leaving the power ON keeps the circuit board cooling fan running. This will cause unnecessary wear on the fan and elec-trical system. To completely shut the system power OFF: 1. Turn t...

Page 22 - Table Travel

-20- G0463 Small Mill/Drill Figure 14. Table locks. Table Travel The mill/drill table can be moved in the X and Y axis. Longitudinal Feed The longitudinal feed or (X-axis) is moved by a handwheel in Figure 13 at the end of the table. The handwheel will move the table in both direc-tions side-to-side...

Page 23 - Setting RPM

G0463 Small Mill/Drill -21- Setting RPM Closely follow the proper cutting speed and prop-er feed to reduce undue strain on all moving parts and for operator safety. Prior to machining, you need to determine the RPM needed to cut your workpiece, and then set the RPM on the machine. To determine the n...

Page 24 - SECTION 5: ACCESSORIES

-22- G0463 Small Mill/Drill SECTION 5: ACCESSORIES ACCESSORIES G9002—2 1 ⁄ 2 " Swivel Base Milling Vise G5971— 3 1 ⁄ 2 " Swivel Base Milling Vise G5972—4" Swivel Base Milling Vise G5973—5" Swivel Base Milling Vise G5974—6" Swivel Base Milling Vise G5975—8" Swivel Base Milling...

Page 26 - SECTION 6: MAINTENANCE; Unpainted Cast Iron

-24- G0463 Small Mill/Drill SECTION 6: MAINTENANCE Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Protect the unpainted cast iron surfaces on the table by removing vises and fixtures daily and by wiping the table clea...

Page 27 - About Service; Troubleshooting

G0463 Small Mill/Drill -25- Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663. SECTION 7: SERVICE About Service Sym...

Page 28 - Adjusting Gibs; Replacing Motor

-26- G0463 Small Mill/Drill Adjusting Gibs Figure 27. Gib adjustment. The function of the gibs is to take out play in the table, and cross slide, and column without causing the slides to bind. The gibs are pre-adjusted at the factory and should not need further adjustment until many hours of machine...

Page 29 - Electrical Components

G0463 Small Mill/Drill -27- Electrical Components Figure 30. Circuit board. Figure 31. Equipment grounds. Figure 35. Main power switch. Figure 33. RPM control. Figure 34. Forward/Reverse switch. Figure 32. E-Stop and indicator lights. E-Stop System Light Power Light

Page 30 - Wiring Diagram

-28- G0463 Small Mill/Drill Wiring Diagram �� ...

Page 31 - Parts Breakdown

G0463 Small Mill/Drill -29- �� ...

Page 33 - Parts List

G0463 Small Mill/Drill -31- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0463001 TRANSMISSION GEAR 51 P0463051 DIAL FORK SHAFT 2 P0463002 DIAL FORK 52 P0463052 QUILL HANDLE 3 P0463003 SMALL GEAR RACK 53 P0463053 SHAFT 4 P0463004 SPECIAL NUT 54 P0463054 BUSHING 5 P0463005 DUST CAP 55 P0463055 RIG...

Page 36 - WARRANTY AND RETURNS

-34- G0463 Small Mill/Drill Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack ...